This disclosure relates to wellbore drilling and fracturing.
To improve productivity of oil and gas wells, hydraulic fracturing is used to enhance connectivity between hydrocarbon-bearing reservoir formations and wellbores. In many cases, in tight formations without fractures, flow of hydrocarbons from reservoir formations towards wellbores is difficult to achieve and sustain at required levels. Such formations often include tight sandstones, tight carbonates, and shale. Hydraulic fractures can be created in vertical and horizontal wells both in cased-perforated and open-hole well completions. In cased and perforated wells, because of prior knowledge of perforation locations, initiation, placement, and orientation of fractures can be achieved accurately. However, for open-hole well completions, fractures initiation, accurate placement, and orientation of the fractures involve special operations prior to fracturing. Open-hole well completions, and subsequent hydraulic fracturing, are used in various oil and gas fields. For such open-hole well completions, the current techniques and technologies do not address the issue of accurate placement, orientation, and initiation of fractures in an economically viable manner.
This disclosure describes technologies relating to notching a wellbore while drilling.
Certain aspects of the subject matter described within this disclosure can be implemented as a method. A wellbore is drilled in a formation using a drill string assembly that includes a drill bit connected to a downhole end of a drill string. A notching tool is connected to the drill string. After drilling the wellbore to a depth from a surface in the formation, the drilling is paused. The notching tool is rotated. A notch is formed with the rotating notching tool.
Forming the notch with the rotating notching tool can include activating the notching tool to form the notch. The notching tool is de-activated after forming the notch. Drilling the wellbore in the formation is continued. The notch can be a first notch. The wellbore can be drilled to a second depth from the surface. After drilling the wellbore to the second depth from the surface, the drilling can be paused. The notching tool can be rotated, and a second notch can be formed with the rotating notching tool. The notch can be formed at a notching depth from the surface. The notch can surround the drill string at the notching depth. The notch can be a single, continuous notch spanning the entire circumference of the wellbore at the notching depth. The notching tool can be disengaged from the wellbore during drilling the wellbore to the depth, and the notching tool can be engaged to the wellbore after pausing the drilling.
The notching tool can include a mechanical notching tool, and the notch is formed with the mechanical notching tool. The mechanical notching tool can be activated to extend cutters on an outer circumference of the mechanical notching tool into the wellbore. The cutters can form the notch in the wellbore. The notching tool can further include a hydraulic notching tool. The notch can be formed with the hydraulic notching tool. A hydraulic nozzle can be activated on an outer circumference of the hydraulic notching tool to spray notching fluid on the wellbore. The notching fluid can form the notch in the wellbore.
Activating the mechanical notching tool can include dropping a dissolvable ball into the drill string. The dissolvable ball can be dissolved by the drilling fluid. The dissolvable ball can be received by the notching tool. A hydraulic power is diverted from the drill bit to the mechanical notching tool in response to the notching tool receiving the dissolvable ball. The dissolvable ball is designed to dissolve in the drilling fluid after the notch is formed in the wellbore.
The notching tool can be a laser notching tool. A laser on an outer circumference of the laser notching tool can be activated to direct a laser beam on the wellbore. The laser beam can form the notch in the wellbore. The laser notching tool can be positioned within the drill bit. The laser beam can be transmitted in a direction substantially parallel to a longitudinal axis of the drill string. The laser beam can be diverted in a direction substantially perpendicular to the longitudinal axis of the drill string toward the wellbore. A fiber optic cable extending from the surface to the laser notching tool can be attached. The laser beam can be directed through the fiber optic cable. The notching tool can be a thermal notching tool. The notch can be formed with the thermal notching tool by heating the wellbore to form the notch.
Certain aspects of the subject matter described within this disclosure can be implemented as a method. A drill string assembly is formed. A drill bit is attached to a downhole end of a drill string. A notching tool is attached to the drill string. A wellbore is drilled in a formation using the drill string assembly. After drilling the wellbore to a depth from a surface in the formation, the drilling is paused. The notching tool is at a notching depth from the surface. The notching tool is activated. The activated notching tool is rotated. A notch is formed with the rotating notching tool at the notching depth. The notch surrounds the drill string at the notching depth.
The notching tool can include a hydraulic notching tool. A hydraulic nozzle is activated on an outer circumference of the hydraulic notching tool to spray notching fluid on the wellbore. The notching fluid can form the notch in the wellbore. The notching tool can further include a mechanical notching tool. The mechanical notching tool can be activated to extend cutters on an outer circumference of the mechanical notching tool into the wellbore. The cutters can form the notch in the wellbore. The notching tool can be a laser notching tool that can generate a laser beam. The notch can be formed with the laser notching tool. The laser beam can be transmitted in a direction substantially parallel to a longitudinal axis of the drill string. The laser beam can be diverted in a direction substantially perpendicular to the longitudinal axis of the drill string toward the wellbore. The laser beam can form the notch in the wellbore.
The details of one or more implementations of the subject matter described in this specification are set forth in the accompanying drawings and the description below. Other features, aspects, and advantages of the subject matter will become apparent from the description, the drawings, and the claims.
Like reference numbers and designations in the various drawings indicate like elements.
In open-hole fracturing operations, the fracturing fluid is pumped or “bullheaded” at high-pressures in a long isolated section of a wellbore. The reservoir formation break apart at relatively weaker (or softer) locations or locations randomly once the pumping pressure exceeds the strength of the rock. When using this technique, fractures may not consistently be created at the desired locations. Rather, the rock can fracture at weaker spots which may not be suitable or ideal to improve hydrocarbon recovery. Creating a notch or notches allows pumping pressure to concentrate at pre-determined points which helps in proper placement of fractures.
In some implementations, the notch can be a v-shaped groove, which, when exposed to high fracture pressure, can extend deeper in the reservoir, and perpendicular to the wellbore. Propagation of the fracture in a direction perpendicular to the wellbore will avoid propagation along the wellbore trajectory. Similarly, holes created with the help of, for example, hydraulic jets or a laser tool, can be directed in any direction relative to, for example, perpendicular to, the wellbore, to control the fracture orientation during a subsequent hydraulic fracturing operation.
Fracture initiation pressure is always much higher than the fracture propagation pressure. As mentioned earlier, high pressure is concentrated at the wedge of “V” notch. The pressure concentration significantly reduces the pumping pressure required to initiate a typical fracture. The depth of the notch into the formation can range from 1-10 feet.
In some open-hole fracture applications, notches are created as a separate operation conducted after drilling and before pumping the fracturing fluids in wells. That is, after completing the drilling operation, the drill string and the drilling tool are retrieved from the wellbore, and a notching tool is lowered into the wellbore to create notches at pre-determined depths from the surface. This disclosure describes well tools that can create notches at pre-determined depths along the open-hole section of the productive formation during the drilling operation. The ability to notch while drilling, that is, perform notching operations during drilling without retrieving the drill string and the drilling tool from the wellbore, can save time, money, and overall operational efficiency.
The notching tools disclosed in this specification are installed on a drill string assembly (DSA), preferably close to the drilling bit. As described later, the disclosed notching tools can be implemented as hydraulic jets, laser-based cutting tools, thermal notching tools, mechanical cutters, or a combination of any implementation previously listed. The notches are created while drilling the wellbore using the DSA, without removing the DSA from the wellbore. After the notches are created, during the well drilling process, and after completion of the drilling operations, the DSA can be pulled out from the completed wellbore in which the notches have been created. That is, the notching operation could be performed with the same DSA as drilling operations effectively allowing notching while drilling (NWD). Subsequently, the wellbore can be hydraulically fractured, particularly at the created notches, using fracturing fluid, and proppant can be used to further propagate and prop the fracture network around wellbores.
As the DSA 100 includes an active drill string 114, drilling fluid 110 flows down the drill string and into the formation to lubricate and cool the bit. The drilling fluid also carries cutting, small pieces of the formation 112 removed by the drill bit 108, to the surface. In certain implementations, the drilling fluid 110 can be used to hydraulically power the notching tool 104. In some implementations, the notching tool can be powered by electrical power, rotation from a mud motor, or rotation from a rotary table.
In order to drill the wellbore 102 with DSA 100, the individual components are assembled (drill bit 108, drill string 114, notching tool 104, and any other components needed for the specific wellbore) with the drill bit 108 located at the downhole end of the drill string 114. The DSA 100 is then rotated as it is extended into the wellbore 102 while drilling fluid 110 is circulated. Once a target depth has been reached, the drilling is paused, that is, the rate of penetration is effectively zero. At the target depth after the drilling is paused, the notching tool 104 is activated. In some implementations, the notching tool 104 requires rotation. The required rotation can be provided by the drill string 114, by a mud motor that is integrated into the notching tool 104, both, or other methods. Once the notching operation is complete, the notching tool 104 is deactivated, and drilling operations can resume. Multiple notches can be formed in the wellbore 102 at various target depths.
A “notch” is a continuous groove or channel cut into the wellbore so that it is circumferentially continuous around the wellbore. The circumferentially continuous nature of the notch makes it distinct from other operations that yield multiple holes extending radially from a wellbore in a star pattern. The notch has a substantially “V” shaped cross section. The tip of the “V” provides a stress concentration factor that allows for more effective fracturing during later fracturing jobs. The notch can extend several feet into the formation.
In some implementations, a mud motor 206 can be connected to the mechanical notching tool 200. The mud motor 206 is configured to rotate the mechanical notching tool 200 separately from the drill string. The mud motor 206 is powered by drilling fluid 110 flowing through the mechanical notching tool 200. If the mud motor 206 is not included, then the rotation of the drill string may be used to rotate the mechanical notching tool 200.
The mechanical notching tool 200 includes a trigger mechanism 210 (shown in greater detail in
In implementations utilizing the hydraulic jetting tool 300, drilling fluid flows through the drill string 114 to notching tool 104. When a designated depth has been reached, the drilling operation is paused; that is, the rate of penetration for the DSA is effectively zero. Once the drilling operations have paused, the hydraulic jetting tool 300 is activated. Once the hydraulic jetting tool 300 is activated, drilling fluid is redirected to hydraulic nozzle 302 that is located on an outer circumference of the hydraulic notching tool 300. In some implementations, an additional abrasive may be added to the drilling fluid during notching operations to improve the notching ability of the fluid jet 304. In some implementations, the drilling fluid is used as a notching fluid. The hydraulic nozzle 302 sprays notching fluid on the wellbore by creating a fluid jet 304. Fluid jet 304 is a high velocity stream of drilling fluid that is capable of removing parts of the formation immediately in the path of the fluid jet 304 forming jet notch 308. The removed parts of the formation can be removed from the wellbore when drilling and circulation operations resume. In some implementations, the fluid jet 304 is rotated by the rotation of the drill string, the rotation of the mud motor 306, the hydraulic rotation of the fluid, or a combination. In some implementations, the mud motor 306 can be integrated into the hydraulic jetting tool 300 and can also be triggered via trigger mechanism 310. Jet notch 308 has a substantially “V” shaped cross section, extends several feet from the wellbore 102 into the formation 112, and is circumferentially continuous around the wellbore 102. After the jet notch 308 has been created, the hydraulic jetting tool 300 is deactivated, that is, the drilling fluid is 110 is directed back to the drill string 114 from the hydraulic nozzle 302. Drilling operations can then continue to the next notching point.
In implementations utilizing the laser notching tool 400, drilling fluid flows through the drill string 114 and around notching tool 104. When a designated depth has been reached, the drilling operation is paused; that is, the rate of penetration for the DSA is effectively zero. Once the drilling operations have paused, the laser notching tool 400 is activated. Once the laser notching tool 400 is activated, a laser beam 404 is transmitted downhole in a direction substantially parallel to a longitudinal axis of the drill string 114 through a fiber optic cable 410 that is positioned within the drill string from a laser source at a topside facility. The fiber optic cable 410 is connected to an uphole end of the laser isolation chamber 414. The laser isolation chamber 414 keeps the laser beam 404, reflector 412, and other sensitive components isolated from the drilling fluid 110 within drill string 114. In some implementations, the laser beam 404 may be formed within the laser isolation chamber 414 instead of at a topside facility. The laser beam 404 is directed out of the laser outlet 402 by the reflector 412. The circulation of drilling mud can continue during laser notching operations to remove cuttings and cool the laser notching tool 400. The laser beam 404 is capable of removing parts of the formation immediately in the path of the laser beam 404 and forming a laser notch 408. The power required for any lasers used to notch a wellbore will be on the order of 1-100 kilowatts. The laser notching tool 400 is rotated by the rotation of the drill string. In some implementations, the laser notching tool 400 is actually located within the drill string 114 and is held in place by anchor assembly 406. Laser notch 408 can have a substantially “V” shaped cross section, extends several feet from the wellbore 102 into formation 112, and is circumferentially continuous around the wellbore 102. After the laser notch 408 has been created, the laser notching tool 400 is deactivated, that is, the laser beam 404 is turned off. Drilling operations can then continue to the next notching point.
In some implementations, a laser notching drill bit system 500 can be used. The laser notching drill bit system 500 includes a laser source 501 and a laser channel 502 to allow the laser beam 504 to exit the drill bit 508. The drill bit 508 is attached to a downhole end drill string 114 and is interchangeable with drill bit 108 discussed previously.
Notching tool 104 is not utilized in the implementation shown in
In implementations utilizing the thermal notching tool 600, drilling fluid 110 flows through the drill string 114. When a designated depth has been reached, the drilling operation is paused; that is, the rate of penetration for the DSA is effectively zero. Once the drilling operations have paused, the thermal notching tool 600 is activated. Once the thermal notching tool 600 is activated, the thermal emitter 602 directs focused thermal energy 604 to the surface of the wellbore 102. Fluid circulation can be stopped during thermal notching operations. Fluid can be removed from the wellbore to prevent boiling of drilling fluids during notching operations. Thermal energy 604 permanently dehydrates a portion of the formation immediately adjacent to the thermal emitter 602 effectively forming thermal notch 608. The thermal notching does not always remove material from the wellbore. The dehydrated sections can become weak points during subsequent fracturing operations. In some implementations, thermal emitter 602 can surround the entire drill string, so no rotation is needed to form thermal notch 608. Thermal notch 608 has a substantially “V” shaped cross section, extends several feet from the wellbore 102 into formation 112, and is circumferentially continuous around the wellbore 102. After the thermal notch 608 has been created, the thermal notching tool 600 is deactivated, that is, the thermal emitter 602 stops emitting the thermal energy 604. Drilling operations can then continue to the next notching point.
Thus, particular implementations of the subject matter have been described. Other implementations are within the scope of the following claims.
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