This invention relates to liners for use in a prosthetic assembly. Specifically, the described invention relates to liners with a locking attachment for securing to a prosthetic socket to a prosthetic liner.
Liners with a distal attachment for a locking system have been used on prosthetic devices for many years. As described in U.S. Pat. No. 6,454,812 to Laghi, one of the co-inventors of the present invention and incorporated herein by reference, this system has to attach in a secure method to the distal portion of the liner to prevent separation or pistoning (the distal distraction of the liner from the residual limb). Many methods of securing a distal portion including adhering using adhesive materials, grommetting, and molding. This could result in locking systems that had an exposed stem that required protection by covering with silicone, gel, or other material unrelated to the locking system itself and which could cause the system as a whole to not be as secure thereby potentially causing separation or pistoning. In addition, prior art systems generally taught that distal umbrellas mounted to an external surface of the fabric of the prosthetic liner.
The primary drawbacks to the prior art are lack of strength and effort. The attachment is only as strong as the bond between the distal umbrella and the fabric. Likewise, additional effort is needed to add a grommet to ensure that the distal umbrella is securely attached to the prosthetic liner. Accordingly, there exists a need for an improved method of securing a distal umbrella to a distal end of a prosthetic liner that does not require the distal umbrella to be embedded in the interior elastomer gel layer or to engage physically with the outer fabric layer. Likewise, prior art liners require destruction of the liner in order to inspect the bonding surfaces.
This present invention relates to the attachment of the locking connection to the distal portion of the liner. The novel screw cap attachment allows the base of the locking attachment to reside within the liner and the exterior screw cap to hold and secure the locking attachment to the fabric portion of the liner before an elastomeric matrix is applied to provide the cushion comfort for the patient. An internal locking attachment of the liner allows for a higher strength and safety for the patient since the locking portion is internal to the body of the prosthetic. Extra elastomeric material can provide comfort over the internal distal attachment portion of the locking attachment.
Therefore, it is an object of this invention to provide an improvement which overcomes the aforementioned inadequacies of the prior art devices and provides an improvement which is a significant contribution to the advancement of the prosthetic assembly art.
Another object of this invention is to provide an improvement over the standard methods of gluing, grommet, and molding to simplify the manufacture while improving the physical strength and aesthetics of the locking liner.
Another object of this invention is to provide an external locking ring that also compresses the exterior fabric into the reinforcing layer ensuring a mated composite structure.
Another object of this invention is to provide a reinforcement that can vary in circumference distally or regionally to provide different levels of strength, stretch, and comfort.
The foregoing has outlined some of the pertinent objects of the invention. These objects should be construed to be merely illustrative of some of the more prominent features and applications of the intended invention. Many other beneficial results can be attained by applying the disclosed invention in a different manner or modifying the invention within the scope of the disclosure. Accordingly, other objects and a fuller understanding of the invention may be had by referring to the summary of the invention and the detailed description of the preferred embodiment in addition to the scope of the invention defined by the claims taken in conjunction with the accompanying drawings.
The long-standing but heretofore unfulfilled need for an apparatus that overcomes the limitations of the prior art is now met by a new, useful, and non-obvious invention. The invention meets the need for a new prosthetic locking attachment system that overcomes the issues inherent in the prior art.
The present invention relates generally to a prosthetic liner incorporating a locking attachment that can be used by amputees to engage their prosthetic liner with a prosthetic device. The prosthetic liner has an open proximal end and a closed distal end with a liner opening at the closed distal end. The prosthetic liner further comprises an external fabric layer and an internal elastomer layer. This internal elastomer layer may be made of silicone, urethane, or a thermoplastic styrene-based elastomer gel. The locking attachment is comprised of two parts: an umbrella further comprising a stem having a base and the exterior screw cap. The exterior screw cap can engage the umbrella in a variety of ways including, but not limited to, locking grooves, locking studs, and knurled locking teeth. In addition, the locking attachment has an internally threaded central aperture that allows for the expulsion of air as well as the mounting of a prosthesis.
The foregoing has outlined rather broadly the more pertinent and important features of the present invention in order that the detailed description of the invention that follows may be better understood so that the present contribution to the art can be more fully appreciated. Additional features of the invention will be described hereinafter which form the subject of the claims of the invention. It should be appreciated by those skilled in the art that the conception and the specific embodiment disclosed may be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes of the present invention. It should also be realized by those skilled in the art that such equivalent constructions do not depart from the spirit and scope of the invention as set forth in the appended claims.
For a more complete understanding of the present disclosure and its advantages, reference is now made to the following descriptions, taken in conjunction with the accompanying drawings, in which:
Similar reference numerals refer to similar parts throughout the several views of the drawings.
The following description is of the best mode presently contemplated for carrying out the invention. This description is not to be taken in a limiting sense, but is made merely for the purpose of describing one or more preferred embodiments of the invention. The scope of the invention should be determined with reference to the claims.
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One of the main benefits of this arrangement is that manufacturing time is greatly reduced. This is because no cure time is necessary as in previous inventions which required the locking mechanism to be molded directly into the elastomeric layer. Further, less equipment is needed since no mandrels are required for grommetting the locking mechanism onto the prosthetic liner. In addition, the present invention allows for the non-destructive inspection of bonding surfaces between the exterior fabric layer 18 and the internal elastomer layer 19 given that the exterior screw cap 24 can be disengaged from the base 28 by a prosthetist having the correct tools. Furthermore, the present invention allows for set manufacturing specifications as it will be known at exactly what pressure the exterior screw cap 24 should be attached to the base 28 such that the prosthetic liner 10 and the locking attachment 20 are mechanically attached to one another.
The present disclosure includes that contained in the appended claims, as well as that of the foregoing description. Although this invention has been described in its preferred form with a certain degree of particularity, it is understood that the present disclosure of the preferred form has been made only by way of example and that numerous changes in the details of construction and the combination and arrangement of parts may be resorted to without departing from the spirit and scope of the invention.
Now that the invention has been described,
This application claims priority to U.S. Provisional Application No. 63/410,294, filed Sep. 27, 2022, and U.S. Provisional Application No. 63/440,736, filed Jan. 24, 2023, the contents of which are incorporated by reference herein in their entirety.
Number | Date | Country | |
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63440736 | Jan 2023 | US | |
63410294 | Sep 2022 | US |