The present invention relates to actuator devices for containers of pressurised fluids having a valve stem which is operably moveable by means of the actuator device.
It is well known to provide pressurised fluids such as aerosols, foams etc. in pressurised containers having a valve which is operated, typically depressed in the longitudinal direction of a cylindrical container, by means of an actuator moveably mounted on the container. A typical form of such a container is a cylindrical can with a valve stem extending in the direction of the cylindrical axis. Such a valve is typically reciprocally resiliently operable so that it is depressed by pressure against its resilience to open the valve, and on release of the pressure returns under its resilience to close the valve. One type of such a container is the so called bag-in-can container in which a fluid, typically a viscous gel, is contained within a flexible bag within the container, and a compressed propellant is provided in the space between the container wall and the bag to compress the bag and thereby squeeze the fluid out of the bag, the valve being in communication with the bag. Often such fluids are expandable and include an expansion agent which vapourises when the fluid is exposed to ambient atmospheric pressure after expulsion from the bag to thereby expand the fluid. An example of such a fluid suitable for use in a bag in can container, being a dentifrice, is disclosed in WO-A-01/62212. Typically the expansion agent is isopentane.
A problem with such expandable fluids is that of post-expansion of residual fluid remaining in the outlet conduit of the container immediately upstream of the outlet opening after use. The continued expansion of the fluid can cause the residual fluid to drool out of the outlet opening and cause an unpleasant mess.
A known solution to this problem is the provision of a post-expansion chamber in the actuator upstream of the outlet opening into which residual fluid can expand. It is known to make such post expansion chambers expandable so that residual fluid can be sucked into the post expansion chamber after operation of the actuator. Examples of actuator devices incorporating such a post expansion chamber are for example disclosed in WO-A-2006/013353, U.S. Pat. No. 2,894,660, U.S. Pat. No. 5,732,855 and U.S. Pat. No. 6,264,067. A problem of actuator devices of this state of the art is that residual fluid sucked into the post expansion chamber in this way builds up in volume in the post expansion chamber because it cannot easily evaporate so that the effectiveness of the device gradually declines with time.
It is an objective of the present invention to address this problem and to provide a solution. Other objectives and advantages of the present invention will be apparent from the following description.
According to the present invention a valve actuator is provided for a container containing a pressurised fluid and having an operable valve via which the fluid is dispensed, the actuator comprising:
a mounting attachable to the container,
a control part moveably mounted on the mounting, the control part incorporating a valve operator operably connectable to the valve when the mounting is attached to the container, and incorporating an outlet conduit via which fluid may flow from the valve to an outlet opening, the control part being moveable in a first direction to operate the valve to release fluid from the container, and being moveable in a second direction after use to thereby operate the valve to cease the flow of fluid; characterized by:
a variable volume post-expansion chamber provided in communication with the outlet conduit via an expansion opening and in which residual fluid remaining in the outlet conduit after use can expand, and
a variable volume suction chamber in communication with the outlet conduit via a suction opening which is more constricted relative to the flow of the fluid than is the expansion opening,
the volume of the variable volume post expansion chamber and the suction chamber being reduced on movement of the control part in the first direction and increased on movement of the control part in the second direction.
The actuator of the invention is believed to address the above-mentioned problem of state of the art actuator devices in the following way. The suction chamber and post expansion chamber are separated so that there is less tendency for fluid to enter the suction chamber and to collect therein. Because the suction opening is more constricted than the expansion opening the suction chamber can apply negative pressure to the outlet conduit via the suction opening to suck residual fluid back from the outlet opening, but as the sucked-back residual fluid expands it tends to follow the path of least resistance and expand in the post expansion chamber in preference to passing through the suction opening. When the actuator is next operated by moving the control part in the second direction this will create positive air pressure which will tend to force any accumulated residual fluid out of the suction opening toward the outlet conduit.
The expansion opening and the suction opening are positioned upstream from the outlet opening of the conduit. By such positioning the suction chamber can act to suck residual fluid back from the outlet opening.
The expansion opening and the suction opening may be adjacent to each other. This may have the advantage that when residual fluid is sucked back in the outlet conduit this fluid is sucked into a position adjacent to the expansion opening, thereby reducing any tendency for fluid to be sucked into the suction opening. Also the fluid may thereby be sucked into a position which facilitates expansion into the post expansion chamber.
The post-expansion chamber is a variable volume expansion chamber, the volume of the expansion chamber being reduced on movement of the control part in the first direction and increased on movement of the control part in the second direction. The post-expansion chamber provides a volume into which the residual fluid in the outlet conduit can expand.
The suction chamber is a variable volume chamber within which the increase in volume tends to create an air pressure which is less than atmospheric, and this reduced pressure is communicated via the suction opening to the outlet conduit to thereby suck residual fluid in the outlet conduit back from the outlet opening.
The post-expansion chamber and suction chamber may conveniently be provided by a construction of the control part in two parts which define these chambers as variable volume cavities between them, and in which the two parts are relatively moveable together to vary the volume of the cavities. On moving the two parts closer together the volume of such cavities is decreased; on moving the two parts further apart the volume of the cavities is increased.
One of such two parts may comprise a resiliently flexible wall, and the other may comprise a base part, relative to which the resiliently flexible wall can move, e.g. reciprocally to vary the volume between them. For example such a resiliently flexible wall may be made of a resiliently flexible plastics material such as low density polyethylene (LDPE), and may for example have a bellows structure, e.g. being undulating in section or having alternating relatively thick and thin wall regions. Alternatively such a resiliently flexible wall may be made of an elastic material, e.g. an elastomer material.
Such a base part may be made of a plastics material such as polypropylene. The two parts of such a control part may for example be conveniently connected together by a snap-fit connection. Other forms of connection are of course feasible.
For example a resiliently flexible wall part may comprise a skirt that snap-fits into a mating groove on the base part, or if made of an elastomer material may friction- or compression-fit into such a groove.
For example such a variable volume expansion chamber may be provided by means of a relatively moveable piston and cylinder. Such a piston and cylinder may telescope together in a generally known manner upon movement of the control part. For example such a piston may fit within the cylinder. Such a piston may be a hollow piston having an internal cavity such that the interior of the hollow piston comprises the expansion chamber or a part thereof.
For example the variable volume suction chamber may be defined by means of a chamber defined between the flexible wall and the base part, the volume of which can be reduced by external pressure applied to the wall by an operator to move it, and which returns back resiliently on release of external pressure toward its original volume to thereby cause negative atmospheric pressure in the suction chamber.
For example such a chamber may be defined by the above-mentioned resiliently flexible wall made of an elastic material such as a thermoplastic elastomer. Thermoplastic elastomers are known elastic materials which are easily formed into shaped parts by injection moulding.
For example such a chamber may be defined by the above-mentioned resiliently flexible wall provided by a bellows construction, for example made of a resilient plastics material.
Such a resiliently flexible wall defining the suction chamber may be in the form of an operating button operably connected to the control part, so that in use the user may exert pressure upon such an operating button to move the resiliently flexible wall to thereby reduce the volume of the suction chamber, and also to move the control part in the first direction. The movement of the resiliently flexible wall to reduce the volume of the suction chamber may occur before, simultaneously or subsequently to the movement of the control part in the first direction.
In a preferred embodiment the above-mentioned piston may be made integrally with such a resiliently flexible wall defining the suction chamber.
The volume of the post-expansion chamber and the suction chamber may be reduced on movement of the control part in the first direction and increased on movement of the control part in the second direction by various constructions.
For example a variable volume suction chamber may be provided by means of a chamber defined by a resiliently flexible wall as described above, and the variable volume post-expansion chamber may be provided by means of a relatively moveable piston and cylinder as described above, and the resiliently flexible wall defining the suction chamber may be connected to one of the piston or the cylinder, for example to the piston. For example one of the piston or the cylinder, for example the piston, may be made integrally with the resiliently flexible wall of the suction chamber.
The variable volume post-expansion chamber is in communication with the outlet conduit via an expansion opening. Such an expansion opening may be relatively wide. For example the expansion opening may have a cross sectional area of 50% or more of the widest cross sectional area of the post-expansion chamber. For example the post expansion chamber may be cylindrical and the expansion opening may have a cross sectional area of 50% or more of the widest cross sectional area of such a cylindrical post-expansion chamber. For example the expansion opening may have a cross sectional area comparable with e.g. at least 75% of, equal to or greater than, the cross sectional area of the outlet conduit at the point where the expansion opening communicates with the outlet conduit.
The variable volume suction chamber is in communication with the outlet conduit via a suction opening which is more constricted relative to the flow of the fluid than is the expansion opening. Such a suction opening may have a greatest dimension across the direction of flow through the suction opening which is less than the smallest dimension across the direction of flow through the expansion opening. In an embodiment the suction opening may be partly, preferably completely, closed as a result of the control part moving in the first direction to reduce the volume of the suction chamber. This closing of the suction opening may be achieved by providing a closure means which operates to close the suction opening, e.g. being operably connected to the wall of the suction chamber, when the volume of the suction chamber is reduced by external pressure applied by an operator. Such a closure means may operate to open the suction opening when the suction chamber returns back resiliently toward its original volume.
In a preferred embodiment, the variable volume post-expansion chamber is provided by means of a relatively moveable piston and cylinder as described above, and the suction opening is provided as a gap between the piston and cylinder. Such a gap may for example circumferentially surround the piston, or may for example be provided by a channel in one or both of the facing surfaces of the piston or cylinder. To provide an embodiment in which the suction opening is closed when the control part moves in the first direction such a piston and cylinder may have a mating conical profile so that when the volume of the post-expansion chamber is at its least, the conical piston mates against the interior surface of the cylinder to at least partly, preferably completely, close the gap between the piston and the cylinder. Conversely when the volume of the post-expansion chamber is at its greatest, the surfaces of such a conical piston and the interior surface of the cylinder are separated to provide the gap between the piston and the cylinder.
A conical piston made of a resilient material, e.g. made integrally with the resiliently flexible wall of the suction chamber as described above, may have the further benefit that if it is a hollow piston, in that as the piston mates with the cylinder on moving in the first direction the interior surface of the cylinder may bear upon the outer surface of the piston to collapse the internal cavity of the hollow piston, to thereby further reduce the volume of the post-expansion chamber.
The first and second directions are preferably reciprocal relative to each other.
The mounting may be generally conventional, e.g. a skirt with engagement means adjacent its lower rim to engage with a conventional bead on the container. The control part may be moveably mounted on the mounting in a known manner by means of an integral construction with the mounting with resilient hinge parts between the control part and the mounting.
Various types of valve operators are well known and are conventional. One type of operator comprises a valve seat which mates with the valve, and which is moved by the movement of the control part. Such a valve seat is typically in the form of a cup which fits over the end of the valve and includes an upstream end of the outlet conduit.
The actuator may be made of conventional materials such as plastics material typically polypropylene, and resiliently flexible parts may be made of elastomer materials such as thermoplastic elastomer, or of a resiliently flexible plastics material such as low density polyethylene.
Therefore in a particularly preferred form of the valve actuator device of this invention:
the post-expansion chamber and the suction chamber are provided by a two-part construction of the control part, one of the two parts comprising a resiliently flexible wall, and the other comprising a base part,
the variable volume suction chamber is provided by a chamber defined as a cavity between the resiliently flexible wall and the base part, the volume of which cavity can be reduced by external pressure applied by an operator to move the wall toward the base part, and which on release of the external pressure returns back resiliently toward its original volume to thereby cause negative atmospheric pressure in the suction chamber,
the resiliently flexible wall of the suction chamber is in the form of an operating button operably connected to the control part, so that in use the user may exert external pressure upon the resiliently flexible wall to thereby reduce the volume of the suction chamber, and to move the control part in the first direction,
the variable volume post-expansion chamber comprises a relatively moveable piston and cylinder, the piston being integral with the flexible wall, the piston and cylinder having a mating conical profile so that when the volume of the post-expansion chamber is at its least the conical piston mates against the interior surface of the cylinder to at least partly close a gap between the piston and the cylinder, and when the volume of the post-expansion chamber is at its greatest the surfaces of the conical piston and the interior surface of the cylinder are separated to provide a gap between the piston and the cylinder, the gap comprising the suction opening.
Preferred details of such an actuator are as herein.
The valve actuator of the present invention may be mounted upon a container containing a pressurised fluid and having an operable valve via which the fluid is dispensed, to provide a dispenser for the fluid. Such a container and fluid may be generally conventional. For example such a container may be the so called bag-in-can container in which a fluid, typically a viscous gel, is contained within a flexible bag within the container, and a compressed propellant is provided in the space between the container wall and the bag to compress the bag and thereby squeeze the fluid out of the bag, the valve being in communication with the bag. Such a dispenser comprising a valve actuator of the invention mounted on such a container comprises another aspect of this invention.
The invention will now be described by way of example only with reference to the following drawings.
Parts shown in
Referring to
The actuator 10 comprises a mounting 11 in the form of a skirt 12 which is attachable to a conventional container (not shown) by means of snap-fit beads 13 around the interior of the skirt 12 which engage with a co-operating bead on the container. This arrangement is entirely conventional. The mounting is made of a plastics material, polypropylene.
A control part 20 is moveably mounted on the mounting 11. The control part 20 is moveably hinged to the mounting 11 by integral film hinge 14 which allows the control part 20 to pivot anti-clockwise as seen in
The control part 20 incorporates a valve operator 21 in the form of a tubular valve seat which connects to the valve, e.g. a valve stem (not shown), of a container (not shown), in the conventional manner of actuators of pressurised containers. Various other conventional constructions of valve operator will be apparent to those skilled in the art appropriate to the various forms of valve known in the art.
In a conventional manner, with the mounting 11 mounted on a container with its valve seat 21 mated with the valve stem of the container, when downward pressure is applied by the user to the control part 20, the part 20 pivots anticlockwise about hinge 14, i.e. moving in a first direction, so that the valve seat 21 thereby bears downwardly upon the valve stem (not shown) to depress it to thereby actuate it to release fluid from the container. Conventionally the valve stem (not shown) is resilient so that when the user releases the downward pressure the valve stem moves upward to close, and moves the control part 20 reciprocally to pivot about hinge 14 clockwise, i.e. in a second direction, after use.
The control part 20 incorporates an outlet conduit 22 communicating with the valve seat 21 via which fluid (not shown) may flow from the valve stem to an outlet opening 23. The above described is the entirely conventional construction and operation of an actuator.
A post-expansion chamber 24 is provided by a relatively moveable piston 25 and cylinder 26 which telescope together. The piston 25 is externally conical, and is a hollow piston having an internal cavity which together with the interior of cylinder 26 comprises a part of the expansion chamber 24. The cylinder 26 is also conical. In
The control part 20 is of two-part construction, comprising a base part 29 integrally made of polypropylene with the mounting 11, and a part 210 being a resiliently flexible wall made of low density polyethylene. The part 210 is of bellows construction, being generally circular in shape and having an undulating section when cut radially. The part 210 has a peripheral skirt 211 which snap-fits into a corresponding mating groove 212 in the base part 29 in an airtight seal.
Between the base part 29 and the resiliently flexible wall 210 is a cavity being a variable volume suction chamber 213. The resiliently flexible wall 210 defining the suction chamber 213 is in the form of a convex domed operating button. The piston 25 is made integrally with wall 210, extending inwardly therefrom.
In use the user may exert pressure upon the wall 210, and the dome shape of the wall 210 collapses as seen in
This application of external pressure to wall 210 also reduces the volume of the suction chamber 213, as seen in
When this pressure on the wall 210 is released, because the wall 210 is resilient it springs back into the position shown in
The gap 28 is more constricted relative to the flow of the fluid than is the expansion opening 27. Consequently there is more tendency for sucked-back fluid to flow into the expansion opening 27 than through the gap 28. It is also seen that the gap 28 is adjacent to the expansion opening 27. This tends to cause the fluid (not shown) to expand into the expansion chamber 24 rather than through gap 28.
Thereafter, residual fluid (not shown) in the conduit 22 expands into the post expansion chamber 24 rather than oozing out through the opening 23. This residual fluid in the post expansion chamber 24 can gradually evaporate through outlet opening 23 so that conduit 22 and chamber 24 are empty ready for the next use of the device.
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Number | Date | Country | Kind |
---|---|---|---|
0620943.1 | Oct 2006 | GB | national |
0624674.8 | Dec 2006 | GB | national |