The invention described herein is intended for use in preparative purification and analytical separation of proteins/peptides using a novel design for a chromatographic purification system. The invention differs from single modal chromatographic purification by utilizing multimodal chromatography in an oscillating series.
As described by use of a gradient elution chromatography model (described herein), a single modal adsorption chromatography column operating in a gradient elution mode is limited because the solid phase interaction with the target solute occurs within a specific mobile phase concentration range. A small region of the mobile phase gradient contributes to the separation. This active region of solvent concentration is depicted in
The novel multimodal chromatography in an oscillating series utilizes the alternating solvent exchange media to reposition the active region of separation back in phase with the target solute. The novel oscillatory system is specifically designed to reposition the eluent gradient solvent concentration with respect to the solute positions to move the solutes back into the region of active separation. In the case of the Insulin and Desamido model described herein, the region of active separation is an eluent gradient solvent concentration of 27% to 32%. Each solvent exchange column bed length in the sequence is designed to achieve a subtle repositioning in the solvent concentration associated with the two solutes of interest which results in an extension of the active separation.
Note that the gradient elution with the novel system can be operated in one of three modes:
Theoretical modeling is used herein to demonstrate an improved separation using the novel multimodal oscillatory chromatographic purification system. A one-dimensional model is used to describe two challenging separations between two closely related peptides (Insulin/Desamido separation as one example and Porcine Insulin/Desamido as a second example). Additionally the model is applied to the separation of two proteins (Ribonuclease A/Lysozyme) to verify application to higher molecular weight proteins. A reverse phase system is chosen for the detailed description of the invention. This invention extends to any adsorption system.
The Solute velocity dependence on organic solvent concentration in gradient elution with reverse phase chromatography is described by the following standard chromatography solute movement and reverse phase gradient equations:
k′a=retention factor for solute of interest (solute a)
ta=retention time for solute of interest (solute a)
t0=retention time for unretained solute
Revise Equation 2a for small column slice
Δta=Δt0(k′a+1) Equation 2b:
Δta=retention time for solute of interest across small section of column
Δt0=retention time for unretained solute across small section of column
log k′a=Sϕ+c Equation 2c:
k′
a=10(sϕ+c) Equation 2d:
ø=fractional solvent concentration
Utilizing Equation 2b in velocity expression:
va=solute “a” velocity
Δx=small slice of column (small column length or distance)
∈Trpc=rev. phase column total void fraction=0.78 for example scenario
Combining Equation 2e and 2d provides an expression for solute “a” velocity:
The organic solvent gradient concentration dependence on time and column axial distance in rev phase chromatography is described by the following equation (Equation 2gRPC). Equation 2gRPC is a linear expression for the linear elution gradient in the adsorption media. Equation 2gRPC is derived from the fundamental form of a three dimensional line with ϕ, fractional solvent concentration, as the dependent variable and time (t) and axial distance from the column inlet (x) as the dependent variables. The eluent solvent gradient is a linear gradient with respect to both time and axial distance from the column inlet. The fundamental equation of a 3-dimensional line has one intercept at the ϕ-axis (t=0 and x=0) which is the constant ao, the initial elution gradient solvent concentration in decimal form. The slope of the line with respect to the axial distance from the column inlet,
is a constant slope defined by the change in the elution gradient solvent concentration in fractional form with respect to 1 cm of axial distance from the adsorption media inlet. This constant is defined using a trial and error approach to the system design as described in paragraph [0061] of this specification. The slope of the line with respect to time,
is a constant that accounts for the velocity at which the solvent gradient moves using the total void fraction of the media to convert the superficial velocity to the actual mobile phase velocity. A superficial velocity of 100 cm/hr is a typical velocity used in preparative chromatography. A void fraction of 0.78 is a typical total void fraction for adsorption media. The derivation for the linear gradient movement in the size exclusion column, equation 2g, is similar.
ø=fractional solvent concentration
a0=initial solvent concentration at t=0 and x=0 (or from previous SEC column)
x=axial distance down the column length (cm)
t=time (mins)
v=mobile phase superficial velocity in cm/hr (flowrate÷column cross sectional A)
∈Trpc=column total void fraction
(change in organic solvent conc. per cm of column axial distance)
The expression for elution time, Equation 2j, in a size exclusion (SEC) column is developed from the fundamental expression describing solute movement in SEC columns, equation 2h. Equation 2j is derived from Equation 2h using the relationship of residence time=apparent volume/flow rate. The apparent volume available to the proteins/peptides targeted for separation consists of the void volume external to the size exclusion media and the internal volume of the size exclusion media that has a pore size large enough to be available to the proteins/peptides targeted for separation. The residence time for the proteins/peptides targeted for separation in Equation 2j is represented as: (apparent distance X cross sectional area)/(velocity X cross sectional area). Since the cross sectional area is constant and can be algebraically cancelled out, the residence time consists of apparent distance/superficial velocity. The residence time for the proteins/peptides targeted for separation consists of two terms in Equation 2j. The first term describes the residence time in the void volume external to the size exclusion media,
(apparent distance/superficial velocity). The second term describes the residence time internal or inside the size exclusion media consisting of pores large enough to be available to the proteins/peptides targeted for separation. Size exclusion media is selected in the design with Ksec=0, meaning that the size exclusion media totally excludes the proteins/peptides targeted for separation. GE Health Care Sephadex LH-20 is an example of a size exclusion media that would exclude Insulin and Desamido. The size exclusion media should be selected to exclude the proteins/peptides targeted for separation so that the smaller elution solvent molecules will have a higher residence time in the media pores (compared to proteins/peptides that are totally excluded) such that the gradient elution solvent concentration, relative to the protein/peptide positions, is repositioned by each size exclusion chromatography media section prior to the protein/peptide flow into the next adsorption chromatography media section.
t=time (mins)
t0=retention time for totally excluded species (mins)
tt=retention time for mobile phase (mins)
∈void=column solid phase void fraction=0.35 for example scenario
Ksec=void fraction of the solid phase in which the large solutes of interest can access
Ksec=0.0 for example scenario
(Ksec can be optimized to exclude the larger size solute of interest)
z=column length
The linear Expression for 2-dimensional (time and column axial distance) linear elution gradient used for the reverse phase column applies to the SEC column. The total void fraction will have a different value because SEC media typically are designed with a large void fraction compared to adsorptive media. The derivation of Equation 2g is similar to the derivation described in paragraph [0025] of this specification.
ø=fractional solvent concentration
a0=initial solvent concentration from previous RPC column
x=axial distance down the column length (cm)
t=time (mins)
∈Tsec=column total void fraction=0.95 for example scenario
(change in organic solvent conc. per cm of column axial distance)
Note that the gradient slope (in units of change in organic solvent concentration per cm of axial distance) for the size exclusion column will be different than for the reverse phase column because the total void fraction for the size exclusion column is different than the total void fraction for the reverse phase column. The gradient slope for the size exclusion column can be determined from the reverse phase column slope using the void fraction ratio for each column per equation 2k:
The support for the separation of two peptides/proteins using more than one pair of alternating adsorption and size exclusion chromatography medias can be accomplished using the equations provided in this specification. A numerical computational method is used to determine the elution time of each solute of interest. Equations 2g, 2f, and 2j are used in computations to describe separation of two closely related proteins/peptides species. Each column or chromatography media section is numerically integrated with the output conditions used as initial conditions for the subsequent column or media section in the sequence. A computational sequence is used to establish a design using alternating adsorption and size exclusion chromatography medias in series. The following computational sequence of the equations defined in the specification paragraphs [0020] through [0033] is used to accomplish the numerical integration:
x
i+1
=x
i
+Δx
t
i+1
=t
i
+Δt
Δx=vaΔt=peptide velocity (integration time step)
One operating mode of the Novel Oscillatory Chromatographic Purification System with a Positive eluent solvent Gradient Slope is illustrated herein by utilizing the one dimensional model described in paragraph [0034] utilizing equations 2g, 2f and 2j.
The novel multimodal chromatography in an oscillating series utilizes the alternating solvent exchange media to reposition the solvent gradient active region of separation back in phase with the target solute (Insulin/Desamido) as shown in
Table 1 provides the Novel Oscillatory Alternating Column design parameters and theoretical results for the specific model system used in the scenario to generate FIG. 6. Table 1 provides a positive eluent solvent concentration gradient slope design for Novel Oscillatory Alternating Chromatography System (results from the mathematical computation of a separation of two peptides. Insulin and Desamido, using more than one pair of alternating adsorption, specifically reverse phase chromatography, and size exclusion medias in series with a positive slope eluent solvent gradient). The novel system improves the separation performance of the standard one column reverse phase system. The novel system using an oscillatory sequence of twelve column pairs increases the separation time from 0.8 minutes with a single media section to 2.54 minutes with the 12 media pairs.
Design parameters for the Novel Oscillatory Chromatography system include gradient slope, bed depth of each adsorptive (rev. ph.) column, bed depth of each solvent exchange column, and gradient start concentration and are listed in Table 1.
The novel alternating column system can be designed for any number of column pairs. This example utilizes 12 media section pairs or 12 column pairs. The media section pairs will be referred to as column pairs with the caveat that the novel alternating media hardware may be designed as media sections in a single column, or separate columns for each media. The column lengths or media section lengths are identical in each pair, thus allowing a looped configuration where the feed solution is injected into the system and recycled through a loop configuration that could be recycled 12 times through a single column pair, or 6 times through a double column pair (2 RPC and 2 SEC columns) to achieve the same results as a once-through 12 column pair system.
Note in the Table 1 list of parameters, the starting organic solvent concentration of the gradient is 0.30 or 30%. This is the organic solvent concentration that provides the largest difference in the proteins/peptides solute velocities of the two solutes of interest (Insulin/Desamido) in the separation scheme. A plot of the velocity difference in solutes of interest (Insulin and Desamido) verses organic solvent concentration in the RPC media is shown in
In the example presented here, the cycle of sequential columns does not extend beyond 12 cycles. If the sequence of columns is established as a repeatable configuration, the system could be design as a loop with an injection port and the system could be recycled until the desired separation is achieved.
A second operating mode of the Novel Oscillatory Chromatographic Purification System with a Negative Eluent Solvent Gradient Slope is illustrated herein by again utilizing the one dimensional model per the previous description utilizing equations 2g, 2f and 2j. The negative slope for the eluent solvent gradient is considered as the best design for the novel multimodal chromatography system.
Alternatively to the positive gradient slope design, the novel oscillatory chromatography configuration can be designed to accommodate a negative slope gradient. The negative gradient slope design produces an acceleration in the differential migration rate of the two solutes of interest.
The novel multimodal chromatography in an oscillating series utilizes the alternating solvent exchange media to reposition the active region of separation back in phase with the faster moving solute of interest, component 1, while the slower moving solute of interest, component 2, is exposed to a decreasing organic solvent concentration as shown in
An SEC column length for the first size exclusion column (labeled sec 1 in
The series of alternating columns produces an ever increasing difference in solvent concentration associated with each component or solute of interest if the column lengths and gradient slope are set to the conditions described by Table 2 (adsorption chromatography media sections length=2 cm: size exclusion chromatography media sections length=6 cm; elution gradient solvent slope=−0.001 solvent conc. change/cm of adsorption col. length; initial elution gradient solvent conc.=0.3).
Table 2 provides the Novel Oscillatory Alternating Column design parameters and theoretical results for the specific model system used in the scenario to generate
Design parameters for the Novel Oscillatory Alternating Column system include gradient slope, bed depth of each adsorptive (rev. ph.) column, bed depth of each solvent exchange column, and gradient start concentration and are listed in Table 2.
Claim 1 of this invention, comprising more than one pair of alternating adsorption and size exclusion media in series, is supported by paragraph [0038] Table 1 and paragraph [0049], Table 2 in this specification. Paragraph [0049]. Table 2 provides the results from the mathematical computation of a separation of two peptides using more than one pair of alternating adsorption, specifically reverse phase chromatography, and size exclusion medias in series with a negative slope eluent solvent gradient. The first column of paragraph [0049], Table 2 describes 12 pairs of alternating reverse phase columns, labeled as rpc1, rpc2, . . . , rpc12, and size exclusion columns, labeled as sec1, sec2, . . . , sec12, linked in a 12 pair sequence of alternating adsorption and size exclusion media in series which provides explicit support for the claimed invention comprising more than one pair of alternating adsorption and size exclusion media in series. Claim 3 extends the invention to include the positive slope case. Paragraph [0038]. Table 1 supports the positive solvent gradient elution slope operation of the invention in a similar manner as described herein for Table 2.
Each row in Table 2 provides the mathematical model results for the “retention time” and exit gradient elution solvent concentration with respect to each of two peptides for the negative solvent gradient elution case. The exit gradient elution solvent concentration is labeled as “exit solvent” in Table 2, paragraph [0049] of this specification. The two peptides to be separated are identified in Table 2 as component 1 (Insulin) and component 2 (Desamido), described by paragraph [0045] in this specification. In a similar manner, paragraph [0038]. Table 1 in the specification provides the same information for the positive slope solvent gradient elution case.
Claim 1 support in this specification for the gradient elution solvent concentration being increased in each size exclusion media section for the negative slope eluent solvent gradient case is depicted in Table 2. The gradient elution solvent concentration listed in specification paragraph [0049], Table 2 “exit solvent” under component 1 shows the 1st adsorption media section, “rpc1”, exit solvent concentration of 0.2975. Table 2 “exit solvent” under component 1 shows the 1st size exclusion media section. “sec1”, exit solvent concentration of 0.3006. These results from the mathematical model demonstrate that the size exclusion media section, “sec1”, increases the gradient elution solvent concentration relative to the peptide, component 1 (Insulin), from 0.2975 out of the 1st adsorption media to 0.3006 out of the 1st size exclusion. The increase of the gradient elution solvent concentration relative to the peptide, component 1 (Insulin), continues for each adsorption-size exclusion media pair for both component 1 (Insulin) and component 2 (Desamido) in “exit solvent” columns of Table 2. Additionally,
Claim 1 support in this specification for a gradient elution solvent concentration that is increased relative to the protein/peptide positions back into an eluent gradient concentration where the protein/peptides to be separated continue to migrate at different velocities in the next adsorption media section is demonstrated in Table 2 for the negative slope gradient case. The mathematical computation for retention time for component 1 listed in Table 2, “Ret. time (mins)” column, under component 1 shows the 1st adsorption media section, row “rpc1”, retention time of 2.11 minutes. The retention time for component 2 listed in Table 2. “Ret. time (mins)”, column under component 2 shows the 1st adsorption media section, row “rpc1”, retention time of 2.80 minutes. The difference in the retention times for the two peptides, component 1 and component 2, is inherent to peptides to be separated migrating at different velocities in the adsorption media section. The difference in retention time is mathematically understood as a difference in migration velocity of the two peptides and is captured in Table 2 as the “retention time diff. between solutes” column. The retention time for component 1 listed in Table 2, “Ret. time (mins)” column, under component 1 shows the 2nd adsorption media section, row “rpc2”, retention time of 2.06 minutes. The retention time for component 2 listed in Table 2 “Ret. time (mins)” column, under component 2 shows the 2nd adsorption media section, row “rpc2”, retention time of 2.92 minutes. The difference in the retention times, mathematically understood as a difference in migration velocity of the two peptides, component 1 and component 2, continues to show a difference of 0.86 minutes in the “rpc2” row, a difference of 1.10 minutes in the “rpc3” row, a difference of 1.44 minutes in the “rpc4” row, and continues to increase in time in each “rpc” row. This trend is inherent to peptides to be separated migrating at different velocities in the next adsorption media section. These results from the mathematical model demonstrate that the protein/peptides to be separated continue to migrate at different velocities in the next adsorption media section. Additionally,
In the example presented here, the cycle of sequential columns does not extend beyond 12 cycles. If the sequence of columns is established as a repeatable configuration, the system could be design as a loop with an injection port and the system could be recycled until the desired separation is achieved.
The theoretical design for the Novel Oscillating Chromatography System has been applied to the peptide/protein separations listed in Table 3. Best operating conditions for each system have been successfully determined through a trial and error computational approach described in this specification. Tables 1 and 2 in this specification and Drawing Submittal
The process to determine the best design of the Multimodal Oscillatory Chromatography System is described herein using a Porcine Insulin and Desamido example. The approach to designing the specific size exclusion column (or media) length, adsorption column (or media) length, gradient slope, and starting radiant concentration for the Novel Oscillating Chromatography System is described herein. Negative slope solvent gradient elution is the better operational mode for the multimodal oscillatory chromatography system as compared to a positive slope solvent gradient elution. The negative slope elution produces a larger cumulative separation of the two proteins/peptides to be separated. The design is multivariate with size exclusion column lengths, adsorption column lengths, gradient slope, and initial (starting) gradient solvent concentration. The process to determine the best design of the multimodal oscillatory chromatography system is a trial and error process. A spread sheet model utilizing the computational scheme in paragraph [0034] is used to evaluate the variables or operating conditions (column lengths, eluent solvent gradient slope and starting concentration) using a trial and error approach. Two criteria are used to determine the best operating conditions; a pseudo-steady state saw-tooth oscillation for the elution gradient solvent concentration similar to
An adsorption column length of 2 cm to 7 cm will produce a pseudo-steady state saw-tooth oscillation for the elution gradient solvent concentration similar to
As adsorption columns or media section lengths increase, the size exclusion chromatography columns or media lengths must be increased to achieve pseudo-steady state. If the size exclusion column/media lengths are not increased sufficiently, the outlet solvent concentration of the size exclusion column goes too low in the column sequence and proteins/peptide solutes targeted for separation get stuck or retained in the adsorption column. Additional increase in the size exclusion chromatography length greater than the minimum length to reach pseudo-steady state results in a lower cumulative retention time difference between the two proteins/peptide solutes targeted for separation. Therefore, the optimal size exclusion chromatography length for a given adsorption length is the minimum size exclusion chromatography length needed to produce the pseudo-steady state. So the trial and error design strategy is to start with a 2 cm adsorption column and incrementally increase the adsorption column length followed by an increase in the size exclusion chromatography length. Determination of the size exclusion column length follows the strategy of trial and error, starting at a small size exclusion chromatography length of 2 cm and increasing the size exclusion chromatography length until the operating conditions produce a pseudo-steady state for the elution gradient solvent concentration similar to the pattern in
A summary of the trial and error approach to determine the best adsorption columns length and the best size exclusion columns length is listed in Table 4 for a Porcine insulin—Desamido model for which a spread sheet model of the computational scheme in paragraph [0034] of this specification was used to evaluate the variables or operating conditions (column lengths). Table 4 results from several trail and error designs show that, as the adsorption columns length increases, the corresponding size exclusion columns length in the column pair must increase to prevent complete adsorption of one of the protein/peptides of interest targeted for separation. Three designs are presented in Table 4 for each adsorption columns/medias length of 2, 3, 4, and 7 cm. The three designs for each adsorption columns/medias length show the size exclusion column length that is too short to maintain the eluent gradient solvent concentration at a high enough concentration to keep one of the protein/peptides of interest from sticking to the adsorption column and two additional size exclusion column lengths that produce a pseudo-steady state design.
The elution gradient solvent initial concentration that provides the best results will be close to the concentration that produces the largest velocity difference between the two protein/peptide solutes targeted for separation. Using equation 2f in this specification, the velocity for each of the two proteins/peptide solutes targeted for separation can be computed for several eluent mobile phase solvent concentrations. Then the difference between the two protein/peptide solute velocities can be computed for each eluent mobile phase solvent concentration and plotted similar to
A spread sheet model utilizing the computational scheme in paragraph [0034] is used to evaluate the final variable in the design, slope of the elution solvent gradient concentration, by a trial and error approach. As the slope of the elution solvent gradient concentration increases to larger negative numbers, the size exclusion chromatography column length and elution gradient solvent initial concentration must be adjusted to achieve pseudo-steady state similar to the design assessment for increasing the adsorption chromatography media length. If the size elution gradient solvent initial concentration and size exclusion chromatography column length are not increased sufficiently, the outlet solvent concentration of the size exclusion column goes too low in the column sequence and proteins/peptide solutes targeted for separation get stuck or retained in the adsorption column. Similar to the assessment in paragraph [0060], additional increase in the size exclusion chromatography length greater than the minimum length to reach pseudo-steady state for a given elution gradient solvent initial concentration results in a lower cumulative retention time difference between the two proteins/peptide solutes targeted for separation. Therefore, the optimal size exclusion chromatography length for a given adsorption length and elution gradient solvent initial concentration is the minimum size exclusion chromatography length needed to produce the pseudo-steady state. The trial and error design strategy is to start with a −0.001 elution solvent gradient slope and incrementally increase the elution solvent gradient slope followed by an increase in the elution gradient solvent initial concentration utilizing the minimum size exclusion chromatography length that produce the pseudo-steady state.
A summary of the trial and error approach to determine the best slope of the elution solvent gradient concentration is listed in Table 5 for a Porcine Insulin—Desamido model for which a spread sheet model of the computational scheme in paragraph [0034] was used to evaluate the impact of the slope of the elution solvent gradient on the design for the novel oscillating chromatography system. Table 5 results from several trail and error designs show that, as the elution solvent gradient concentration slope increases, the starting gradient concentration must increase to prevent complete adsorption of one of the protein/peptides of interest targeted for separation. Multiple designs are presented in Table 5 for two elution solvent gradient concentration slopes, −0.005 and −0.01 which can be compared to the gradient slope of −0.002 used to generate Table 4. Several designs produce the desired pseudo-steady state saw-tooth profile for the elution gradient solvent concentration. The eluent solvent gradient slope best design, as defined by maximizing the cumulative retention time difference between the Porcine Insulin and Desamido solutes targeted for separation, is the design using the negative elution gradient solvent slope of −0.05 in Table 5, with a starting gradient concentration of 0.39, adsorption column length of 4 cm and a size exclusion length of 3 cm.
A summary of the trial and error approach to determine the best designs are listed in Table 6 for Porcine Insulin/Desamido separation, Insulin/Desamido separation, and a Ribonuclease A/Lysozyme separation. The computational scheme in paragraph [0034] was used to evaluate the impact of the adsorption media length, the size exclusion media length, and the slope of the elution solvent gradient and the elution gradient solvent initial concentration on the design for the novel oscillating chromatography system. Table 6 results are the best design options from several trail and error designs for each protein/peptide separation using the novel oscillating chromatography system.
This invention is a continuation in part of pending domestic patent application Ser. No. 15/200,138. The specification contains new subject matter to add clarity to the process of making and using the invention.
Number | Date | Country | |
---|---|---|---|
Parent | 15200138 | Jul 2016 | US |
Child | 16513652 | US |