This disclosure pertains to a novel shearing device and in particular to an inverted shearing device for various cutting applications.
Shearing devices have been around for centuries and have been used as tools to cut various materials. The most common shearing device, a pair of scissors, consists of a pair of blades linked together by a fulcrum having a pair of handles on opposing ends of the blades. Most shearing devices are designed such that the user's wrist, arm, or shoulder is not aligned during the cutting action.
Although there are shearing devices that exist which are designed to keep one's wrist aligned during a cutting action, these devices fail to allow a user to hold the device in an overhand manner. Accordingly, a need exists for a shearing device to facilitate overhand handling and provide efficient shearing generation between the blades during a cutting action. The present disclosure provides solutions for these needs.
This disclosure pertains to a hand-held shearing device and in particular to an inverted shearing device for various cutting applications. A hand-held device consistent with the present disclosure includes a first member and a second member coupled together by a pivot point such that each member can rotate independently. The first member includes a first handle and the second member includes a second handle on a first region of each member. In some implementations, the area of the second handle is greater than the area of the first handle.
The hand-held shearing device includes a protrusion on a second region of each member. Each protrusion is disposed at least 65 degrees and at most 115 degrees from the corresponding handle of each member. Furthermore, an interior angle portion disposed between the first region and the second region of one of the members can include a rounded-chamfered material guide.
To facilitate understanding, identical reference numerals have been used, where possible, to designate identical elements that are common to the drawings. The drawings are not necessarily to scale and the relative dimensions of various elements in the drawings are depicted schematically and not necessarily to scale. The techniques of the present disclosure may readily be understood by considering the following detailed description in conjunction with the accompanying drawings, in which:
A detailed description of some embodiments is provided below along with accompanying figures. The detailed description is provided in connection with such embodiments, but is not limited to any particular example. Numerous specific details are set forth in the following description in order to provide a thorough understanding. These details are provided for the purpose of example and the described techniques may be practiced according to the claims without some or all of these specific details. For the purpose of clarity, technical material that is known in the technical fields related to some embodiments has not been described in detail to avoid unnecessarily obscuring the description.
Left member 101 and right member 102 both include a handle on a first region and a protrusion on a second region. Left member 101 includes a handle 103 and a protrusion 105. Likewise, right member 102 includes a handle 104 and a protrusion 106. Notably, handles 103, 104 are disposed above protrusions 105, 106 to facilitate an overhand grip.
An “overhand grip” may be characterized a manner in which a user grips the handles 103, 104 such that a plane through the user's wrist and hand, which may be straight and aligned, is located above, but not necessarily intersect, a plane through the protrusions 105, 106 while the user is handling the shearing device 100. Further, in response to erecting shearing device 100 in an upright position, each respective blade 105, 106 is disposed below each corresponding handle to facilitate an overhand grip of the shearing device 100. Accordingly, the inverted shearing device 100 disclosed herein facilitates an overhand grip handling of the device 100.
Contrary to conventional shearing devices, when the overhand grip is employed, the user's wrist is located above, and is aligned with, the protrusions of the shearing device 100. It should be noted that this disclosure does not preclude a user from using the shearing device 100 in an upside down position (“underhand grip”) such that when the user grips the handle, the protrusions are positioned above the wrist.
In some embodiments, handles 103, 104 have an eye-ring shape. In some embodiments, the area 108 of handle 104 exceeds the area 107 of handle 103, or vice-versa as shown in
Fulcrum 110 may couple left member 101 and right member 102 together in a manner such that each member 101, 102 can rotate independently in a clockwise or counterclockwise direction. Fulcrum 110 may be an individual component of shearing device 100 or may be a component of left or right members 101, 102.
In some embodiments, handles 103, 104 of left and right members 101, 102 are disposed approximately at least 65 degrees and at most 115 degrees from blades 105, 106, respectively. However, the present disclosure is not limited thereto. As such, left and right members 101, 102 are designed to facilitate an overhand grip when the hand-held shearing device 200 is in use. Advantageously, a shearing device consistent with the present disclosure helps keep a user's wrist aligned and the user's arm and shoulder down while cutting conventional materials as well as materials which do not bend well.
Handles 103, 104 may be shaped to facilitate a sturdy grip to the shearing device 200. For example, handle 103 may have a set of dimensions such that a user's fingers (i.e., index, middle, ring, and pinky) can be fitted there through to effect a grip with handle 103. For example, an inside portion 111 of handle 103 may include finger grooves. Likewise, handle 104 may have palm heel and thumb supports 112, 113 as shown in the figure.
Accordingly, handles 103, 104 may be fashioned to allow a user to gain maximum leverage thereon to facilitate better control of the hand-held shearing device 200. During operation, a user may push the hand-held shearing device 200 with a user's palm or base of the thumb along the cutting path and may direct the shearing device's 200 cutting path with the user's fingers. As such, shearing device 200 facilitates palm, heel, base of the thumb, and finger control while allowing the user to maintain wrist alignment along the cutting path.
In some implementations, the cutting path created by shearing device 200 need not follow a straight line. For example, blades 105, 106 may be curved, jagged, or otherwise deviate from a straight line to suit various applications. Moreover, blades 105, 106 need not be symmetrical.
Referring to
A portion (i.e., engage length 125) of cross-torque extension 116 traverses at least partially through cavity 118 of right member 102 when the shearing device 300 begins to close during a cutting action. In some implementations, at least half of cross-torque extension 116 traverses through cavity 118 when shearing device 300 begins to close. In other implementations, more or less of cross-torque extension 116 may traverse through cavity 118 when the hand-held shearing device 300 begins to close so long as these portions exceed the engage length 125.
In some embodiments, cross-torque extension 116 traverses through cavity 118 an engage length 125 before the cross-torque is generated. In some embodiments, the engage length 125 should be maximized such that cross-torque extension 116 traverses as far through cavity 118 before the cross-torque extensions 116, 117 create significant cross-torque. Furthermore, in some implementations, engage length 125 should be as long as possible without hindering the shearing device's 300 ability to open to a large enough angle to be useful for various shearing applications.
Furthermore, the extension length 126 (e.g., arc length) of cross-torque members 116, 117 should be maximized without hindering (e.g., intersecting) the medium that is being cut. In some embodiments, the extension length 126 of cross-torque extensions 116, 117 may be measured in angular degrees (e.g., at least 45 degrees or greater). In some embodiments, cross-torque extensions 116, 117 are arc-shaped and have the same length. Furthermore, cross-torque extensions 116, 117 may be arcs of the same circle about the fulcrum 110.
In some implementations, as the shearing device 300 closes, the blades 105, 106 push against each other at the cavity 118, the location at which cross-torque extension 116 traverses at least partially there through. In addition, as the blades 105, 106 close, they also push against each other at the point where cross-torque extensions 116, 117 touch.
In some embodiments, the body of either one or both of cross-torque extensions 116, 117 may have a lateral curvature which may aid in creating cross-torque when the shearing device transitions to a closed position. The lateral curvature of the cross-torque extensions 116, 117 may be defined by the maximum distance 160 that the extensions 116, 117 deviate from a straight line in a lateral direction. It should be noted that a lateral curvature is distinguishable from a longitudinal direction in which the cross-torque extensions' 116, 117 “arc-shape” readily exemplifies such curvature.
Referring now to
In addition, during a cutting action, portions of the handles of each member 101, 102 may shear together. Accordingly, the portions of the handles that shear together may be modified (e.g., rounded) to prevent a sharp cutting or pinching intersection while maintaining the shearing effect.
In some embodiments, a material guide 115 is disposed on a side of left member 101 which allows a shearable medium being cut to pass freely by the member (e.g., left member 101) that extends below the medium. As shown, the portion of left member 101 which makes up the material guide 115 may be relatively thin with respect to the remaining portions of left member 101 to reduce the amount that the shearable medium bends as the medium traverses through the material guide 115 during a cutting action. In some embodiments, the thickness 128 of material guide 115 is thin enough to allow a medium to pass there through but without compromising the flexural strength of the shearing device 300. The thickness 128 of material guide 115 need not be uniform and may be thinner on its leading edge in order to reduce the chance that it binds with the medium during a cutting action.
The top and bottom portions of material guide 115 may have a rounded portion 124 to minimize the height and width of the material guide 115 needed to retain the shearing device's 300 flexural strength. Advantageously, the rounded portions 124 of material guide 115 allow a shearable medium to traverse along a straight path through material guide 115 even when left member 101 is disposed at an angle.
In some embodiments, the height 127 of material guide 115 may be minimized to limit the extent to which the flexural strength of shearing device 300 is affected by material guide 115. However, the height 127 of material guide 115 should sufficiently accommodate a shearable medium. For example, the height 127 of material guide 115 may accommodate paper, plastic, an anti-theft container, a metal mesh or sheeting, or a few sheets of cardboard.
In addition, the width 129 of material guide 115 may be minimized to aid the turning mobility of the shearing device 300 within the medium being cut while retaining the flexural strength of the device 300. In some embodiments, the width 129 of material guide 115 may be inversely proportional to the thickness 128 of material guide 115. The width 129 of material guide 115 may also depend on the strength of the material composition of the shearing device 300.
Consistent with prior art devices, hand-held shearing device 300 may be placed in an open or closed position as characterized by the position of each protrusion 105, 106 in relation to each other. In an open state, the tips of protrusions 105, 106 are displaced from each other (e.g., angular distance). The angle at which hand-held shearing device 300 is fully open during use may be referred to as the open angle 131. The open angle 131 of hand-held shearing device 300 may range from 30-75 degrees. However, the present disclosure is not limited thereto.
Furthermore, the distance (i.e., extension distance 130) between cross-torque extensions 116, 117 and the fulcrum 110 may be optimized such that the extension distance 130 may be minimized to efficiently generate cross-torque when cross-torque extensions 116, 117 are engaged. In some implementations, the extent to which extension distance 130 can be minimized is proportional to the engage length 125 and the extension length 126 of which both should be maximized in these implementations.
It should be noted that the present disclosure is not limited to the bodies of cross-torque extensions' 116, 117 lateral displacement. In some embodiments, one or both of cross-torque extensions 116, 117 may be laterally displaced so long as both extensions 116, 117 are able to generate sufficient cross-torque. For example, the extension angle 122 of cross-torque extension 116 may have a greater angle than the extension angle 123 of cross-torque extension 117. Extension angles 122, 123 may range from 0-1.5 degrees in some implementations.
In some embodiments, only one of cross-torque extensions 116, 117 has a lateral displacement (i.e., extension angle is equal to zero) whereas the other extension is laterally displaced (e.g., positive or negative extension angle). In some implementations, extension angles 122, 123 may be relatively small due to the fact that any overlap of the cross-torque extensions 116, 117 may generate some amount of cross-torque.
Moreover, cross-torque extensions 116, 117 may extend from the handles of each member 101, 102. However, in some embodiments, cross-torque extensions 116, 117 extend from other portions (or components) of the left and right member 101, 102 in a transverse direction therefrom.
In
Moreover, cross-torque extension 116 traverses through a cavity (see cavity 118 in
Shearing device 500 may be adapted to accommodate left or right handedness or implement ergonomic features known in the art. Blades 105, 106 of hand-held shearing device 500 may be positioned further from the handles while maintaining the basic design disclosed herein to reduce the risk of an accident caused by the blades 105, 106. The position of the blades 105, 106 can be adjusted for leverage and the length of the blades 105, 106 may be increased or decreased, either symmetrically or asymmetrically, without departing from the spirit and scope of the present disclosure.
Advantageously, the dimensions of handle 133 accommodate the placement of a user's fingers thereon to facilitate finger control of the shearing device 700. Likewise, the dimensions of handle 131 accommodate the placement of a user's thumb thereon.
Although the shearing device 700 is directed to shearing and cutting applications, the shearing device 700 may be adapted to plying or prying applications by replacing the blades 105, 106 with suitable protrusions to accomplish such task. For example, shearing device 600 may be replaced with grasping components such that the device functions or may be incorporated into a pair of pliers, graspers, or spreaders. The shaft components 132, 138 of the first and second members 151, 152 may have threaded regions 141, 142 (or other mechanical coupling means) such that various endpoints, adaptable for various applications, may be attached to the shafts 132, 138.
Handle 172 may facilitate a thumb grip whereas handle 171 may allow a grip by any of the four fingers. In the embodiment shown in the figure, hand-held shearing device 800 is configured for a right-handed operation. However, the present disclosure is not limited thereto and may also be reconfigured for left-handed operation as well. The left-handed embodiment can be the mirror image of the right-handed embodiment.
In some embodiments, the distance 173 between the fulcrum 176 and handles 171, 172 can be great enough to prevent a user's pinky from getting caught between the blades of each member 175, 177 for a standard size of scissors or shears. The distance 173 between the fulcrum 176 and handles 171, 172 may be 2.5 inches but need not be limited thereto. Shearing device 800 may include other features such as a pinky rest, ridge, or baffle to reduce the risk of user injuries.
The hand-held shearing device can operate in at least two modes—a strength mode and a precision mode.
In
In
While moving the fingers in a motion similar to making a fist during a cutting action, a clockwise force 192 can be applied to the first handle 191 by the thumb whereas a counterclockwise force 194 is applied to the second handle 193 by the fingers. The effect of the aforementioned forces on the handles 191, 193 create a cross-torque 196a (i.e., created by the thumb) on blade 195 and a cross-torque 196b (i.e., created by fingers) on blade 197. The cross-torque described in
In operation, a user can close their hand in a manner similar to making a fist action to create a counterclockwise force 194 on the second handle 193, which can create a cross-torque force 196b. In addition, a rotational force 196c is created by thumb force 198 which rotates the whole edge of the blade 195 towards the other blade 197 enabling shearing along the length of the blades. The cross-torque described in
In some embodiments, the beveled region 201 of the protrusion of the first member 175 may be approximately 19°. Further, in some embodiments, the cutting edge 202 of the first member 175 may be approximately 55°. These measurements are intended to be exemplary as it is known in the art that scissor edges and bevels can have a wide range of angles depending upon the application.
This disclosure pertains to a hand-held shearing device and in particular to an inverted hand-held shearing device for various cutting applications. It will be understood by those having ordinary skill in the art that the present disclosure may be embodied in other specific forms without departing from the spirit and scope of the disclosure disclosed. In the examples and embodiments described herein are in all respects illustrative and not restrictive. Those skilled in the art of the present disclosure will recognize that other embodiments using the concepts described herein are also possible.
The present application claims the benefit of priority under 35 U.S.C. 119(e) to U.S. Non-Provisional application Ser. No. 14/589,972, entitled “A Novel Hand-Held Shearing Device” filed Jan. 5, 2015.
Filing Document | Filing Date | Country | Kind |
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PCT/US16/61421 | 11/10/2016 | WO | 00 |