1. Field of the Invention
The present invention relates to a nozzle box that constitutes a channel of a working fluid leading the working fluid to a first-stage nozzle of an axial flow turbine, and to an axial flow turbine including the nozzle box.
2. Description of the Related Art
An axial flow rotary machine such as a steam turbine used in a thermal power station and the like includes blade cascades composed of a plurality of stages of the combination of a nozzle whose channel for the passage of a working fluid is stationary and a rotor blade which rotates. A steam turbine is generally divided into a high-pressure part, an intermediate-pressure part, and a low-pressure part depending on a condition of steam being a working fluid. In order to improve efficiency of the work by the working fluid in each blade cascade part, channels between the blade cascades have to be designed in a shape allowing smooth flow of the working fluid.
Conventionally, in power generating machines, efficiency improvement of the machines has been an important task in order to realize effective use of energy resources and reduction in CO emission. An example of a measure to improve efficiency of a steam turbine is to effectively convert given energy to mechanical work. One measure for this is to reduce various internal losses.
The internal losses in a steam turbine blade cascade of a steam turbine include a profile loss ascribable to the shape of blades, a secondary loss ascribable to a secondary flow, a leakage loss ascribable to leakage of a working fluid to the outside of a blade cascade, and a moisture loss ascribable to drain, which is unique to a final blade group. The internal losses further include a loss in a steam valve, a passage part leading steam to some blade cascade, and a passage part from some blade cascade up to the next blade cascade, an exhaust loss in a low-pressure final stage, and so on.
For example, JP-A 2008-38741 (KOKAI) discloses an art to uniformly lead a working fluid to a blade cascade in order to reduce a pressure loss in a passage part connecting some blade cascade and another blade cascade. According to this art, in order to uniformly lead the working fluid to a blade cascade of an axial flow turbine, the width of the passage part through which the working fluid passes is monotonously increased toward a downstream side.
Here, the structure of a conventional nozzle box 300, which is a working fluid (e.g. steam) inlet of an axial flow turbine, will be described.
For example, as shown in
As shown in
As shown in
Here, Sa-1 to Sn-1 shown in
That is, the steam channel width in the first direction is the largest channel width on this channel cross section.
As shown in
In the conventional nozzle box 300, as shown in
As shown in
total pressure loss ratio (%)=(Pa−Po)/Pa×100 Expression (1)
Note that the above total pressure loss ratios are obtained by three-dimensional thermal-fluid analysis in a steady state by using a CFD (Computational Fluid Dynamics).
As shown in
As described above, the conventional nozzle box 300 in the axial flow turbine has the problem that the abrupt increase in the area ratio due to the abrupt increase in the steam channel width causes a great pressure loss. This lowers turbine efficiency of the axial flow turbine and thus makes it difficult to obtain high turbine efficiency.
Therefore, it is an object of the present invention to provide a nozzle box of an axial flow turbine which can realize a reduction in a pressure loss in a steam channel and thus can achieve improved turbine efficiency and to an axial flow turbine including the nozzle box.
According to one aspect of the present invention, there is provided a nozzle box of an axial flow turbine, which forms a working fluid channel leading a working fluid to a first-stage nozzle of the axial flow turbine, the nozzle box including: a lead-in pipe into which the working fluid is led; a bent pipe connected to the lead-in pipe and formed so as to change a direction of a channel center line to an axial direction of a turbine rotor of the axial flow turbine; and an annular pipe connected to the bent pipe, covering the turbine rotor from an outer peripheral side of the turbine rotor, and forming an annular passage leading the working fluid to the first-stage nozzle while spreading the working fluid in a circumferential direction of the turbine rotor, wherein, in the working fluid channel composed of the lead-in pipe, the bent pipe, and the annular pipe, from an inlet of the lead-in pipe toward an outlet of the annular pipe, a channel width in a first direction intersecting with the channel center line gradually increases and a channel width in a second direction intersecting with the channel center line and perpendicular to the first direction gradually decreases.
According to another aspect of the present invention, there is provided an axial flow turbine in which a led-in working fluid is led to a first-stage nozzle via a working fluid channel, wherein the working fluid channel is composed of the above-described nozzle box of the axial flow turbine.
The present invention will be described with reference to the drawings, but these drawings are provided only for an illustrative purpose and in no respect, are intended to limit the present invention.
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
As shown in
The steam turbine 200 further includes the nozzle box 10. The nozzle box 10 is a steam channel leading steam, which is a working fluid led into the steam turbine 200, to a first-stage nozzle 213a. In other words, the nozzle box 10 constitutes a steam inlet of the steam turbine 200. The nozzle box 10 includes: a lead-in pipe 20 provided at an end portion of a steam inlet pipe 220 which is provided to penetrate through the outer casing 211 and the inner casing 210; a bent pipe 30 connected to the lead-in pipe 20 and formed so as to change a direction of a channel center line 50 to a direction along a center axis of the turbine rotor 212 of the steam turbine 200; and an annular pipe 40 connected to the bent pipe 30, covering the turbine rotor 212 from an outer peripheral side of the turbine rotor 212, and forming an annular passage leading the steam to the first-stage nozzle 213a while spreading the steam in a circumferential direction of the turbine rotor 212. The pipes forming the nozzle box 10 will be described in detail later.
The steam flowing into the steam channel formed by the nozzle box 10 passes through the lead-in pipe 20, the bent pipe 30, and the annular pipe 40 to be led to the first-stage nozzle 213a. The whole periphery of the passage part is coupled on a downstream side of the first-stage nozzle 213a, and the steam led to the first-stage nozzle 213a is ejected toward a first-stage rotor blade 214a. The ejected steam passes through steam passages between the nozzles 213 and the rotor blades 214 of respective stages to rotate the turbine rotor 212. Further, most of the steam having performed expansion work is discharged and passes through, for example, a low-temperature reheating pipe (not shown) to flow into a boiler (not shown). Further, part of the steam having performed the expansion work is led, for example, as cooling steam to an area between the inner casing 210 and the outer casing 211 to he discharged from a ground part or from a discharge route through which most of the steam having performed the expansion work is discharged.
It should be noted that the steam turbine 200 is not limited to that having the above-described structure, but it may be any steam turbine having the structure in which steam is led and the steam passes through steam passages between nozzles and rotor blades of respective stages to rotate a turbine rotor.
Next, the nozzle box 10 according to the present invention will be described.
As shown in
The nozzle box 10 further includes: the lead-in pipe 20 provided at the end portion of the steam inlet pipe 220 and into which the steam is led; the bent pipe 30 connected to the lead-in pipe 20 and formed so as to change the direction of the channel center line 50 to the direction along the center axis of the turbine rotor 212 of the steam turbine 200; and the annular pipe 40 connected to the bent pipe 30, covering the turbine rotor 212 from the outer peripheral side of the turbine rotor 212, and forming the annular passage leading the steam to the first-stage nozzle 213a while spreading the steam in the circumferential direction of the turbine rotor 212.
Incidentally, the lead-in pipe 20 may be provided so as to be connected to the end portion of the steam inlet pipe 220, or the structure of the end portion of the steam inlet pipe 220 may be the structure as the lead-in pipe 20. In other words, the steam inlet pipe 220 and the lead-in pipe 20 can be integrally structured. Since the lead-in pipe 20 is formed in this manner, the lead-in pipe 20 forms the steam channel in an extending direction of the steam inlet pipe 220, in other words, in a direction perpendicular to a horizontal plane along the center axis of the turbine rotor 212.
Further, the bent pipe 30 maybe any provided that it changes even slightly the aforesaid direction of the channel center line 50 extending from the lead-in pipe 20, which direction is perpendicular to the horizontal plane along the center axis of the turbine rotor 212, to the axial direction of the turbine rotor 212. That is, it is only necessary that at an outlet of the bent pipe 30, the direction of the channel center line 50 is changed to the axial direction of the turbine rotor 212. Here the change to the axial direction of the turbine rotor 212 does not necessarily mean that the direction of the channel center line 50 at the outlet of the bent pipe 30 is horizontal to the horizontal plane along the center axis of the turbine rotor 212 and is changed to the axial direction of the turbine rotor 212. For example, this change may also include a case where the direction of the channel center line 50 at the outlet of the bent pipe 30 has a predetermined angle to the horizontal surface along the center axis of the turbine rotor 212 and is changed to the axial direction of the turbine rotor 212.
As shown in
Further, the steam channel widths Sa-1 to Sn-1 in the first direction and the steam channel widths Sa-2 to Sn-2 in the second direction exist on the same channel cross sections perpendicularly intersecting with the channel center line 50 of the steam channel, and when the steam channel width in the first direction and the steam channel width in the second direction are different from each other, the steam channel width in the first direction is a steam channel width in a longitudinal direction on this channel cross section. That is, the steam channel width in the first direction is the largest channel width on this channel cross section.
Here,
For example, at the inlet of the lead-in pipe 20, since the cross sectional shape of the steam channel is circular, the steam channel width in the first direction and the steam channel width in the second direction are equal to each other. Here, the steam channel width in a direction corresponding to the steam channel width in the longitudinal direction of a channel cross section which is on a downstream side of the cross section where the cross sectional shape of the steam channel is circular and thus the steam channel width in the first direction and the steam channel width in the second direction are different from each other, is set as Sa-1.
Further, as shown in
It is assumed that the steam channel width in the first direction at a position near the first-stage nozzle 213a represents a channel width in a ¼ range demarcated by center sectional lines of the nozzle box 10 which is vertically and laterally symmetrical, that is, demarcated by a center line connecting 0° and 180° and a center line connecting 90° and 270° in
In the example of the present invention in
Here, the total pressure loss ratio is expressed by the aforesaid expression (1), where Pa is a total pressure at the inlet of the steam channel formed by the nozzle box 10, that is, in the channel cross section Sa at the inlet of the lead-in pipe 20, and Po is a total pressure in a given channel cross section. The total pressure loss ratios are obtained by three-dimensional thermal-fluid analysis in a steady state by using a CFD (Computational Fluid Dynamics).
As shown in
As described above, in the nozzle box 10 of the embodiment according to the present invention, from the inlet of the lead-in pipe 20 toward the outlet of the annular pipe 40, the steam channel widths Sa-1 to Sn-1 in the first direction intersecting with the channel center line 50 are gradually increased, and the steam channel widths Sa-2 to Sn-2 in the second direction which intersects with the channel center line 50 and is perpendicular to the first direction are gradually decreased. Accordingly, the change in the channel cross section from the inlet of the lead-in pipe 20 toward the outlet of the annular pipe 40 is monotonous. Consequently, there is no great change in the cross sectional area in the channel cross sections from the inlet of the lead-in pipe 20 toward the outlet of the annular pipe 40, which can prevent an abrupt increase in the total pressure loss ratio. Therefore, in the steam turbine 200 including the nozzle box 10 of the embodiment according to the present invention, the total pressure loss in the steam channel leading the steam to the first-stage nozzle 213a is reduced, which can improve turbine efficiency.
The example is shown where, in the nozzle box 10 of the embodiment described above, two pairs of the pipes, each of the pairs being composed of the lead-in pipe 20 and the bent pipe 30, are provided for each of the two upper and lower parts into which the annular pipe 40 is divided, but this structure is not restrictive. For example, for each of the two upper and lower parts to which the annular pipe 40 is divided, one pair of the pipes or three or more pairs of the pipes, each of the pairs being composed of the lead-in pipe 20 and the bent pipe 30, may be provided. When the nozzle box 10 is thus structured, it is also possible to obtain the same operation and effect as those of the above-described nozzle box 10 of the embodiment.
In the foregoing, the present invention is concretely described by the embodiment, but the present invention is not limited only to the embodiment and the embodiment can be variously modified within a range not departing from the spirit of the invention. For example, the nozzle box 10 of the embodiment is applicable to an inlet part structure of each of a high-pressure part, an intermediate-pressure part, and a low-pressure part of the steam turbine.
Number | Date | Country | Kind |
---|---|---|---|
2009-062048 | Mar 2009 | JP | national |
This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2009-062048, filed on Mar. 13, 2009; the entire contents of which are incorporated herein by reference.