This disclosure generally relates to a nozzle, a coating device, and a coating method that apply a coating liquid to a medical elongated body.
Various kinds of coating liquids are applied in some case to medical elongated bodies (for example, shafts) that are constituent members or parts of medical devices such as a catheter and a guide wire in accordance with product specifications.
In many cases, the medical elongated body has a construction in which a plurality of members are combined by a method such as heat-welding. At this time, when the member applied with the coating liquid is welded, the welding intensity decreases in some cases. In that case, in order to prevent a decrease in the welding intensity in a welded part, after the member is subjected to the coating, the coating is sometimes removed only from the welded part, and another member is welded thereto.
In the manufacturing method as described above, the manufacturing work has been cumbersome because of an increased step of partially removing the coating. For the abovementioned problem, it can be considered that if it becomes possible to selectively apply the coating liquid to an arbitrary portion of the medical elongated body, for example, the manufacturing work can be prevented from becoming cumbersome. As one example of a device that implements such a manufacturing method, Japanese Patent Application Publication No. 2009-501056 (JP2009-501056A) discloses a nozzle capable of applying a coating liquid to a part of a medical elongated body.
However, the nozzle described in Japanese Patent Application Publication No. 2009-501056 includes a jet-type nozzle that blows the coating liquid on the medical elongated body. Accordingly, it is not easy to accurately apply the coating liquid only to the arbitrary portion of the medical elongated body. Thought may be given to providing the medical elongated body with masking or the like, by dividing the medical elongated body into an application region and a non-application region of the coating liquid, so that the coating liquid can be accurately applied. However, the steps associated with providing and removing the masking become necessary, so that it is difficult to prevent the manufacturing work from becoming cumbersome.
This nozzle, coating device, and coating method disclosed here can selectively and easily apply a coating liquid to an arbitrary or desired portion of a medical elongated body.
The nozzle disclosed here includes: a nozzle distal portion including a holding space capable of holding a coating liquid to be applied to a medical elongated body; and a nozzle main body portion including a lumen through which the coating liquid is delivered to the nozzle distal portion, and an opening portion via which the lumen and the holding space communicate with each other.
Moreover, a coating device for coating a medical elongated body comprises a nozzle comprised of a nozzle main body portion and a nozzle distal portion. The nozzle main body portion possesses a distal end at which is located the nozzle distal portion, and the nozzle distal portion is located at the distal end of the nozzle main body. The nozzle distal portion includes a holding space to hold a coating liquid to be applied to a medical elongated body that extends in an axial direction. The nozzle main body portion includes a lumen through which the coating liquid is delivered to the nozzle distal portion. The nozzle main body includes an opening portion that communicates with the lumen and opens into the holding space. The coating device also includes a movement mechanism that controls movement of the nozzle and/or the medical elongated body so that the coating liquid is applied to an axial portion of the medical elongated body by relatively moving, in a state where a part of the medical elongated body is disposed in the holding space, the nozzle and the medical elongated body along the axial direction of the medical elongated body.
Moreover, a coating method for applying a coating liquid to a medical elongated body includes applying the coating liquid to an arbitrary portion in an axis direction of the medical elongated body by relatively moving, in a state where the medical elongated body is brought into contact with the coating liquid held in a nozzle distal portion that is included in a nozzle, the nozzle and the medical elongated body along the axis direction of the medical elongated body.
The nozzle, coating device, and coating method disclosed here makes it possible to selectively and easily apply a coating liquid to an arbitrary portion of a medical elongated body.
Set forth below with reference to the accompanying drawings is a detailed description of embodiments of a nozzle, a coating device and a coating method representing examples of the new nozzle, coating device, and coating method disclosed here. The following description does not limit the technical scope described in the claims and the meaning of terms. Moreover, the size ratios in the drawings may be exaggerated for convenience of explanation and may be different from the actual ratios in some cases.
The present embodiment exemplifies a shaft (hereinafter, simply referred to as a “shaft W”) of a catheter, as a medical elongated body (workpiece) W that is an object to be coated with the coating liquid C. But the object to be coated is not limited to a shaft of a catheter.
<Coating Device>
As illustrated in
The chamber 11 includes an opening and closing door 12 that partitions an inside and an outside of the chamber 11, an upper-side workpiece setting table 13a and a lower-side workpiece setting table 13b on which the shaft W is set, a core bar (jig) 14 that is inserted through the shaft W, a workpiece guide 15 that guides the shaft W, an outer diameter measuring instrument 16 that measures an outer diameter of the shaft W, droplet check sensors 17 for checking a held state of the coating liquid C in a nozzle distal portion 40, a movement mechanism 110 that controls movement of the nozzle 30, a coating liquid supply mechanism 120 that executes an application of the coating liquid C to the shaft W, and a control unit 130 that executes operation control of each unit in the coating device 10.
The opening and closing door 12 can include a door of an electromagnetic lock type, for example.
The upper-side workpiece setting table 13a and the lower-side workpiece setting table 13b can hold and fix the shaft W. When the shaft W is set to the respective workpiece setting tables 13a and 13b, by inserting the core bar 14 through a lumen (illustration is omitted) of the shaft W, the shaft W can be prevented from being broken or warped. The workpiece guide 15 guides (supports) the shaft W at the lower-side workpiece setting table 13b side.
The outer diameter measuring instrument 16 measures the outer diameter of the shaft W to which the coating liquid C has been applied. The outer diameter measuring instrument 16 measures the outer diameter of the shaft W to detect a thickness of the coating liquid C applied to the shaft W. Moreover, the outer diameter measuring instrument 16 determines whether the coating liquid C with a suitable thickness is applied to the shaft W.
When the coating liquid C is applied to the shaft W, the droplet check sensor 17 detects whether the coating liquid C is held in the nozzle distal portion 40. The droplet check sensors 17 can include, for example, laser detectors that emit laser light toward the nozzle 30 when the nozzle 30 passes between the droplet check sensors 17, and check whether the coating liquid C is present based on a passage situation of the laser light.
The movement mechanism 110 includes a linear actuator 18a for a front-and-rear operation that causes the nozzle 30 to approach and separate from the respective workpiece setting tables 13a and 13b to which the shaft W is set, and a linear actuator 18b for an up-and-down operation that moves the nozzle 30 along an axis direction (up-and-down direction in the drawing) of the shaft W set to the respective workpiece setting tables 13a and 13b.
The coating device 10 causes the respective linear actuators 18a and 18b in the movement mechanism 110 to operate in the manner discussed below to execute the application of the coating liquid C to the shaft W.
When the application of the coating liquid C by using the nozzle 30 is started, the coating device 10 causes the nozzle 30 to approach the shaft W by way of the linear actuator 18a for the front-and-rear operation or movement (see
The coating liquid supply mechanism 120 includes a dispenser 19a that holds the coating liquid C of a predetermined amount, a tube 19b connected to the dispenser 19a, a syringe 19c connected to the dispenser 19a via the tube 19b, and the nozzle 30 connected to the syringe 19c.
When the application of the coating liquid C is started, the coating device 10 delivers the coating liquid from the dispenser 19a to the syringe 19c in response to an instruction (an input of a work content or operation parameters, and the like) from an operator. Moreover, the coating device 10 controls the operation of the syringe 19c to control a supply amount of the coating liquid C to be supplied to the nozzle 30. In the present embodiment, the dispenser 19a is configured to be able to execute a liquid delivery operation in which the coating liquid C is supplied from the dispenser 19a to the nozzle 30, and an aspiration operation in which the coating liquid C supplied to the nozzle 30 is returned to the dispenser 19a.
The control unit 130 can include a microcomputer including a CPU, a RAM, a ROM, and the like. The control unit 130 controls operations of the respective units of the coating device 10 in an integrated manner. The CPU included in the control unit reads various kinds of programs stored in the ROM in advance on the RAM and executes the programs, so that predetermined processing is executed. Moreover, the control unit 130 also functions as a storage unit that stores various kinds of setting information and control programs, and a calculating unit that executes calculation of the liquid delivery amount of the coating liquid C or the like.
<Nozzle>
As illustrated in
The nozzle distal portion 40 is provided with a holding portion 41 capable of holding the coating liquid C to be applied to the shaft W.
The nozzle main body portion 50 is provided with a lumen 51 through which the coating liquid C is delivered to the nozzle distal portion 40, and an opening portion (opening) 53 via which the lumen 51 and the holding portion 41 communicate with each other.
The lumen 51 of the nozzle main body portion 50 communicates with the syringe 19c. The coating liquid C supplied to the nozzle distal portion 40 through the syringe 19c and the nozzle main body portion 50 is guided to the holding portion 41 via the opening portion 53. As illustrated in
The nozzle 30 is configured to be able to aspirate the coating liquid C held by the holding portion 41 and the coating liquid C applied to the shaft W, via the opening portion 53 and the lumen 51 of the nozzle main body portion 50 (see FIG. The control unit 130 (see
The nozzle distal portion 40 includes a first bifurcated portion 43 and a second bifurcated portion 44 bifurcated at a distal side of the nozzle main body portion 50.
A holding space 41A that forms the holding portion 41 is sectioned or positioned between the first bifurcated portion 43 and the second bifurcated portion 44. The holding space 41A communicates with an outside of the holding space 41A in a direction (direction illustrated by an arrow a1-a2 in
The first bifurcated portion 43 includes a first part 43a that extends so as to separate from the nozzle main body portion 50, and a second part 43b that substantially linearly extends from a distal end of the first part 43a.
The second bifurcated portion 44 includes a first part 44a that extends so as to separate from the nozzle main body portion 50, and a second part 44b that substantially linearly extends from a distal end of the first part 44a.
The first part 43a of the first bifurcated portion 43 and the first part 44a of the second bifurcated portion 44 substantially symmetrically extend in directions separating from each other (diverging away from one another) with reference to the opening portion 53. The second part 43b of the first bifurcated portion 43 and the second part 44b of the second bifurcated portion 44 extend substantially parallel to each other with a predetermined interval or space therebetween.
As illustrated in
The insertion portion 45 includes a gap formed between a distal end of the first bifurcated portion 43 and a distal end of the second bifurcated portion 44.
The nozzle distal portion 40 includes the first bifurcated portion 43, the second bifurcated portion 44, and the insertion portion 45, thereby having a planar shape of a substantially Y-character shape (see
The respective bifurcated portions 43 and 44 of the nozzle distal portion 40 extend such that the gap therebetween gradually expands from the nozzle main body portion 50 side. That is, the distance between the bifurcated portions 43 and 44 of the nozzle distal portion 40 gradually increases along at least a portion of the bifurcated portions 43, 44. The coating liquid C supplied from the opening portion 53 gradually spreads out to the respective second parts 43b and 44b along the respective first parts 43a and 44a in which a gap therebetween is narrower. Accordingly, the nozzle distal portion 40 can hold the coating liquid C in the comparatively narrow gap immediately after the coating liquid C has been supplied from the opening portion 53. Accordingly, the nozzle distal portion 40 can suitably hold the coating liquid C in the holding space 41A formed between the respective bifurcated portions 43 and 44, by the surface tension of the coating liquid C.
As for a material that constitutes the nozzle 30 (the nozzle distal portion 40 and the nozzle main body portion 50), for example, stainless steel can be used.
The type of the coating liquid C is not specially limited, and in a case where the shaft W is used as a constituent member of a catheter, for example, a fluorine resin can be used. The viscosity of the coating liquid C can be adjusted in accordance with the size, the shape, the area, and the like of the holding portion 41 that is formed between the first bifurcated portion 43 and the second bifurcated portion 44.
Next, a coating method of the coating liquid C by using the coating device 10 and the nozzle 30 will be described.
As illustrated in
An operator controls operation of the coating device through appropriate input to control the application of the coating liquid C to the shaft W so that, as shown in
As illustrated in
As illustrated in
Accordingly, the nozzle 30 is caused to relatively approach the shaft W, so that the shaft W can be easily disposed inside the holding portion 41.
As illustrated in
When the shaft W is disposed inside the holding portion 41, the coating liquid C is brought into contact with the shaft W in a state where the coating liquid C surrounds a circumferential direction of the shaft W (see
As illustrated in
As illustrated in
In a case where the shaft W includes a shaft of a catheter, a position in the shaft W at which the coating liquid C is applied can be set to a portion excluding a distal portion and a proximal portion of the shaft W. In a case where another shaft is welded to the shaft W, because the coating liquid C is not applied to the distal portion of the shaft W, it is possible to prevent the welding intensity from decreasing due to an influence by the coating liquid C. Moreover, in a case where another shaft is welded to the shaft W, because the coating liquid C is not applied to the proximal portion of the shaft W, it is possible to prevent the welding intensity of another shaft from decreasing due to an influence by the coating liquid C. Moreover, in a case where the coating liquid C is applied to a balloon catheter, for example, a balloon portion and a shaft portion of the balloon catheter can be coated by different methods. In this case, before or after the shaft portion is coated using the nozzle 30 or the coating device 10, the balloon portion is coated using dipping or spraying, and the balloon portion and the shaft portion coated by the respective methods can be welded to each other.
As in the foregoing, with the present embodiment, in a state where the coating liquid C has been held in the holding portion 41 (the holding space 41A) of the nozzle distal portion 40, the shaft W is disposed to the holding portion 41, and the nozzle 30 and the shaft W are caused to relatively move along the axis (axial) direction of the shaft W, so that it is possible to appropriately apply the coating liquid C to the desired portion in the axis direction of the shaft W. Accordingly, after the coating liquid C has been applied to the shaft W, work of removing the coating in a portion to which another member is welded from the shaft W becomes unnecessary. Therefore, it is possible to prevent the manufacturing work of the catheter from becoming cumbersome.
Moreover, the shaft W is disposed inside the holding portion 41, so that it is possible to dispose the coating liquid C so as to surround an outer circumference of the shaft W, and thus to prevent application inconsistencies in the circumferential direction of the shaft W from occurring. Accordingly, by applying the coating liquid C by using the nozzle 30, an effect similar to that by the dip-coating can be obtained, meanwhile, it becomes unnecessary to hold and manage a large amount of the coating liquid C, unlike the dip-coating. Therefore, it is possible to attain a reduction in the material cost, a reduction in an influence on health damage to the operator, a reduction in an environment load, and a reduction in a work burden that is required for the long-term management of the coating liquid.
<Modification Example of Nozzle Distal Portion>
A specific shape of the nozzle distal portion 40 is not specially limited as long as the nozzle distal portion 40 includes the holding portion 41 (the holding space 41A) capable of holding the coating liquid C.
For example, as illustrated in
Also in a case where the coating liquid C is applied using each of the nozzle distal portions 40 illustrated in the modification examples, in a state where the coating liquid C held in the holding portion 41 has been brought into contact with the shaft W, the nozzle 30 and the shaft W are caused to relatively move along the axis direction of the shaft W, so that it is possible to suitably apply the coating liquid C over an arbitrary or desired range in the axis or axial direction of the shaft W.
As in the foregoing, the nozzle, the coating device, and the coating method according to the present invention have been described based on the embodiment, however, the present invention is not limited to the embodiment and the modification examples described in the description, and various modifications are possible within the scope of the claims.
For example, the insertion portion that allows the insertion of the medical elongated body from the distal side of the nozzle distal portion into the holding portion does not need to be provided in the nozzle distal portion. With such a configuration, by causing the shaft to approach the nozzle distal portion from the up-and-down direction (axial direction) of the holding portion, it is possible to dispose the shaft inside the holding portion.
For example, the medical elongated body may be a member other than the shaft of the catheter. As one example, the nozzle, coating device and coating method can be applied to the application of a coating liquid (for example, a PTFE coating liquid) to an elongated medical device such as a guide wire. Moreover, applying the nozzle, coating device and coating method to various medical devices other than the guide wire is not specifically limited.
As long as the coating device is provided with a nozzle and a movement mechanism, the configuration, the arrangement, the control method, and the like of each mechanism are not specifically limited. That is, the detailed description above describes embodiments of the nozzle, coating device and coating method representing examples of the nozzle, coating device and coating method disclosed here. The invention is not limited, however, to the precise embodiments and variations described. Various changes, modifications and equivalents can be effected by one skilled in the art without departing from the spirit and scope of the invention as defined in the accompanying claims. It is expressly intended that all such changes, modifications and equivalents that fall within the scope of the claims are embraced by the claims.
Number | Date | Country | Kind |
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2021-050970 | Mar 2021 | JP | national |
This application is a continuation of International Patent Application No. PCT/JP2022/007822 filed on Feb. 25, 2022, which claims priority to Japanese Patent Application No. 2021-050970 filed on Mar. 25, 2021, the entire content of both of which is incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2022/007822 | Feb 2022 | US |
Child | 18447418 | US |