The present invention relates to nozzles for a liquid-cooled plasma arc torch head, an assembly of a nozzle holder, and a nozzle for a liquid-cooled plasma arc torch head, a plasma arc torch head and a plasma arc torch with such an assembly.
DE 10 2009 006 132 B4 discloses a nozzle for a liquid-cooled plasma arc torch, which comprises a body with an overall axial length, an inner surface and an outer surface, a front and a rear end and a nozzle opening at the front end. Beginning at the rear (from the rear end), the known nozzle first includes a receiving portion for receiving it in a nozzle holder and then a groove, in which an O-ring is or can be disposed. In certain cases, this can involve the disadvantage that, when the nozzle is installed in a plasma torch head, the space for the coolant, especially cooling water, is restricted towards the nozzle holder, so that the contact area between the coolant and the nozzle is limited towards the rear.
Nozzles are also known in which there is a groove with an O-ring that is or can be disposed in it, directly at the rear end thereof. This for its part has the disadvantage that the O-ring can be damaged when being placed in a nozzle holder to plug the nozzle into the nozzle holder, for example if there are elements in the nozzle holder such as projections, as described in DE 10 2007 005 316 B4, for guiding the nozzle in a defined manner.
The present invention is thus based on the problem of configuring the known nozzle in such a way that damage to the O-ring is avoided or at least reduced when a nozzle is placed in a nozzle holder, and at the same time a larger area is provided which can come into contact with coolant.
This problem is solved according to a first aspect of the invention by a nozzle for a liquid-cooled plasma arc torch head, comprising a body with an overall axial length L, an inner surface and an outer surface, a front and a rear end and a nozzle opening at the front end, wherein the outer surface of the body, beginning at the rear end, has a substantially cylindrical first portion with an axial length L1, in which at the rear end of the body there is a groove extending preferably in the circumferential direction for an O-ring or with an O-ring disposed in it, which is delimited towards the rear end of the body by a projection which defines an external diameter D11 of the body, and at the front end there is a centering surface for a nozzle holder, which defines an external diameter D12 of the body, and has a second portion with an axial length L2 adjoining it towards the front end, which defines an axial stop face for a nozzle holder at the boundary to the first portion, which defines an external diameter D21 of the body and tapers substantially conically, at least in a part-portion towards the front end of the body, wherein D12-D11≧1.5 mm and/or (D12-D11)/D12≧0.07.
A portion tapering conically or in a cone shape is in particular intended to mean a portion in which, if one joins the rearmost point (edge) of the portion to the frontmost point (edge) of the portion, the line runs parallel to the longitudinal axis of the nozzle or with a minimal deviation of more than ±15°.
In addition, an external diameter is in particular intended to mean the following:
According to a further aspect, this problem is solved by a nozzle for a liquid-cooled plasma arc torch, comprising a body with an overall axial length L, an inner surface and an outer surface, a front and a rear end and a nozzle opening at the front end, wherein the outer surface of the body, beginning at the rear end, has a substantially cylindrical first portion with an axial length L1, in which at the rear end of the body there is a groove extending preferably in the circumferential direction for an O-ring or with an O-ring disposed in it, which is delimited towards the rear end of the body by a projection which defines an external diameter D11 of the body, and at the front end there is a centering surface for a nozzle holder, which defines an external diameter D12 of the body, and has a second portion with an axial length L2 adjoining it towards the front end, which defines an axial stop face for a nozzle holder at the boundary to the first portion, which defines an external diameter D21 of the body and tapers substantially conically, at least in a part-portion towards the front end of the body, especially in accordance with claim 1, wherein for the length L12 of the distance between the axial stop face of the second portion and the closest edge line of the groove and the length L13 of the distance between said edge line and the rear end of the body, the rule is L12/L13≧3, preferably ≧3.3 and/or wherein for the length L12 of the distance between the axial stop face of the second portion and the closest edge line of the groove and the length L of the first portion, the rule is L12/L1≧0.75 and particularly preferably L12/L1≧0.77, and/or wherein the rule is D12/L1≦2.3.
According to a further aspect, this problem is solved by an assembly of a nozzle holder and a nozzle according to any of claims 1 to 16.
Finally, this problem is solved by a liquid-cooled plasma arc torch head comprising a nozzle according to any of claims 1 to 16 or an assembly according to any of claims 17 to 19.
In the case of the nozzles, it may be contemplated that the external diameter D12 is the largest external diameter of the first portion.
In addition, it may be contemplated that the external diameter D12 is the largest external diameter of the second portion.
It is advantageous for the largest external diameter of the first portion to be smaller than the largest external diameter of the second portion.
It is helpful if there is at least one further groove in the outer surface of the first portion.
In particular, it can be contemplated that the at least one further groove has a cross-sectional area of at least 3 mm2. The term “cross-sectional area” is intended to mean the area perpendicular to the longitudinal extent of the groove.
In addition, the further groove advantageously extends in the circumferential direction of the body.
In particular, it may be contemplated in this context that the further groove extends in the circumferential direction of the body over an angle in the range from approximately 20° to approximately 360°.
According to one particular embodiment, the further groove is delimited towards the front end of the body by a front projection which runs in the circumferential direction of the body and whose outer surface is formed by the centering surface, and/or the further groove 2.11 is delimited towards the rear end of the body by a rear projection running in the circumferential direction of the body.
In particular, it may be contemplated in this context that the front projection defines an external diameter or a local largest external diameter of the body and the rear projection defines an external diameter or a local largest external diameter, wherein the external diameters or local largest external diameters of the front and rear projections are the same size or differ from one another by a maximum of approximately 0.2 mm.
According to a further particular embodiment of the present invention, there is/are in the second portion of the outer surface at least one groove and/or drilled hole and/or indentation and/or other opening and/or a channel, which is/are in fluid connection with the first portion of the outer surface.
It is advantageous if there is/are in the second portion of the outer surface at least one groove and/or drilled hole and/or indentation and/or other opening and/or a channel, which is/are in fluid connection with the further groove in the first portion of the outer surface.
It is helpful if on the outer surface of the body between the groove for an O-ring or with an O-ring disposed in it and the further groove there is a peripheral receiving region for connecting to a nozzle holder.
Alternatively, it may be contemplated that on the outer surface of the body between the groove for an O-ring or with an O-ring disposed in it and the further groove there is a peripheral receiving region for connecting to a nozzle holder.
It is convenient for the receiving region to have at least one radial projection and/or at least one radial indentation. The radial projections and/or indentations may extend merely over a limited angle in the circumferential direction and/or be arranged equidistantly.
According to a particular embodiment of the assembly, the nozzle holder has on its connecting side a cylinder wall with a retaining ring surface resting on the axial stop face of the nozzle and with an inner surface resting on the centering surface of the nozzle, preferably with little or no play.
On the inner surface of the cylinder wall, the nozzle holder advantageously has a receiving region complementary to the receiving region of the nozzle.
Finally, the present invention provides both a liquid-cooled plasma arc torch head and a liquid-cooled plasma arc torch, each comprising a nozzle according to any of claims 1 to 16 or an assembly according to any of claims 17 to 19.
The invention is based on the surprising finding that thanks to the specific design of the outer surface of the nozzle, the groove with the O-ring can be disposed as far as possible towards the rear end of the nozzle, without the O-ring's being damaged in the process, and at the same time a larger area is provided which can come into contact with coolant. Furthermore, the centering of the nozzle in the nozzle holder is further improved.
For example, a first portion of the body of the nozzle which is as long as possible enables good cooling of the transition point between a nozzle holder and the nozzle and good centering of the nozzle in the nozzle holder. Good cooling of the transition point is necessary when igniting the pilot arc, which burns between the electrode and the nozzle of a plasma arc torch. It is also necessary when the plasma arc torch is operated indirectly. In the latter case, the plasma arc often burns with a high electric power between the electrode and the nozzle, such as several kW. Currents of more than 100 A can flow in the process.
Further features and advantages of the invention will become clear from the enclosed claims and the following description, in which two embodiments are explained in detail with reference to the schematic drawings. There,
The respective enlarged excerpts from the drawings in
The nozzle for a liquid-cooled plasma arc torch shown in
Since the diameter D12 in this embodiment is 22.8 mm and the diameter D11 in this embodiment is 20.8 mm, the difference is D12-D11=2 mm. Furthermore, the result for (D12-D11)/(D12)=0.088.
It also becomes clear from
Furthermore, in the second portion 2.2 of the outer surface 2.22 there is a channel B13, which is in fluid connection with the first portion 2.1 of the outer surface 2.22. The channel B13 can also extend at least partially in the first portion 2.1.
With L12=8.2 mm, L13=2.3 mm and L1=10.5 mm, the result for L12/L13=8.2 mm/2.3 mm=3.565 and L12/L1=0.781 and for D12/L1=2.171.
As can also be seen from
As can likewise be seen from
The coolant flows via the coolant intake WV through the nozzle holder 7, flows through the space 10 between the nozzle holder 7 and the nozzle, and then flows through the channels B13 of the nozzle into the space between the nozzle and the nozzle cap 3, before flowing back again through the coolant return line WR.
The first portion 2.1 of the body 2 is inserted in the nozzle holder 7. In the process, an axial stop face B11 of the body 2 encounters an axial stop face B71 of the nozzle holder 7. In this way, the positioning of the nozzle or the body along the longitudinal axis M of the plasma arc torch head is determined. The centering surface A11 of the body 2 and the centering surface A71 of the nozzle holder 7 determine the centering of the nozzle or the body 2 in the nozzle holder 7. With this arrangement, good centering is achieved. As already described, the coolant flows through the space 10 between the nozzle holder 7 and the nozzle or body 2. That space is delimited here by the surfaces A71 of the nozzle holder 7 and A13 of the nozzle and by the O-ring 2.42 in the groove 2.10 and the stop faces B11 and B71 and surrounds the entire outer circumference of that nozzle portion here. As a result, the large outer surface A13 of the nozzle is in contact with the coolant, which improves the cooling. It also becomes clear here that with the solution of the invention, damage to the O-ring 2.42 in groove 2.10 is avoided. This is particularly important when there are, for example, projections on the centering surface A71.
The body 2 of nozzle is fixed in a nozzle holder 7 and is held in place by a nozzle cap 3. An electrode 1 is disposed in the inner cavity of the body 2. Between the electrode 1 and the body 2 there is a plasma gas conduit 4 for plasma gas PG, which flows through the plasma gas conduit 4, then through the space between the electrode 1 and the nozzle and finally out of the nozzle opening 2.28. In addition, the plasma arc torch head is equipped with a nozzle cover guard 5, which is held by a nozzle cover guard bracket 8. Disposed between the nozzle cap 3 and the nozzle cover guard 5 there is a secondary gas conduit 6 for secondary gas SG. The secondary gas SG flows through openings (not shown) in the secondary gas conduit 6, then through the space between the nozzle cap 3 and the nozzle cover guard 5 and finally out of the front opening 5.1 in the nozzle cover guard 5. It is also possible for the nozzle and nozzle cap 3 to consist of one part. There are also plasma arc torch heads which are operated without a secondary gas. As a rule, these then have no nozzle cover guard, no nozzle cover guard bracket and no secondary gas conduit.
As was also discussed in connection with
The coolant flows via the coolant intake WV through the nozzle holder 7, flows through the space 10 between the nozzle holder 7 and the nozzle, which is formed by the groove 2.11 and the centering surface A71, and then flows through the groove B12 of the nozzle or the body 2, which is in fluid connection with the groove 2.11. and into the space between the nozzle and the nozzle cap 3, before flowing back again through the coolant return line WR.
The centering is even better with the arrangements according to
The features of the invention disclosed in the above description, in the drawings and in the claims can be essential to implementing the invention in its various embodiments both individually and in any combination.
Number | Date | Country | Kind |
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10 2015 101 532.3 | Feb 2015 | DE | national |
15159816.6 | Mar 2015 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/051689 | 1/27/2016 | WO | 00 |