1. Field of the Invention
The present invention relates to a nozzle plate which is attached to a bottom of a container such as a ladle or tundish that accommodates molten steel and mounted on a sliding nozzle apparatus that controls a pouring rate of molten steel or the like, and more particularly, to a sliding nozzle plate to control a pouring rate of molten steel or the like discharged from the nozzle apparatus.
2. Description of Related Art
A sliding nozzle apparatus (hereinafter, also referred to simply as a “nozzle apparatus”) is attached to a ladle which receives molten steel discharged from a steel furnace such as a converter to carry, and pours the steel into a mold, or attached to a tundish which receives molten steel from a ladle and pours the molten steel into a mold, and is used widely as a pouring rate adjustment apparatus.
In order to prevent molten steel from leaking from a pressure-contact surface between the fixed plate 121 and sliding plate 123, the plates 121 and 123 are provided with a surface pressure mechanism (not shown) which applies a surface pressure in the longitudinal direction from the outside of metal frames 153 and 155. The fixed plate is engaged in the metal frame in a position such that a nozzle hole 3 is aligned with a nozzle hole 171 of an upper nozzle 143 disposed on the bottom of the ladle or the like. The sliding plate 123 is provided with a nozzle hole 5 corresponding to the fixed nozzle hole 3, and is slid to adjust an opening degree of the nozzle holes. The metal frame in which the sliding plate is engaged is coupled to the nozzle apparatus, for example, in a pin joint 153 at its end portion, and is slid by a hydraulic cylinder or the like in remote control through an operation rod 159.
The leak of molten steel occurs when respective nozzle holes of the fixed plate and sliding plate are in partly-open positions, while occurring hardly in full-closed positions. Only required are the function that controls a passage flow rate of the molten steel in the half-open positions and the function that simply stops the flow of the molten steel in the full-closed positions. In the partly-open positions, erosion is severe at portions such that the molten steel flow collides with the plate and that the molten steel flow changes its flow direction. Therefore, the fixed plate and sliding plate of the sliding nozzle apparatus have been handled as consumables.
The fixed plate and sliding plates are manufactured using expensive refractory materials, and are improved in shape and structure. For example, as shown in
In the invention of Patent No. 3247941 as described above, since the dimension “g” is substantially 1.5 times the diameter “f” of the nozzle hole, it is understood that the plate 201 for a sliding nozzle has intense erosion and cracks in the nozzle hole in the longitudinal direction and has problems in durability.
Therefore, there occurs a deviation of the pressure-contact force of the surface pressure mechanism, and a tilt appears between the fixed plate 221 and sliding plate 223 as shown in
The gaps 225 and 231 have significant effects during casting. For example, during casting of molten steel, air is entangled to promote oxidization of the periphery of the nozzle hole of the plate, thereby causing fierce damage and resulting extremely reduced life.
Cracks generated on the periphery of the nozzle hole will be described below with reference to
For example, as shown in
Accordingly, in view of the issues as described above, it is an object of the present invention to provide a slide plate for a sliding nozzle for overcoming extreme erosion portions due to the shape and the slide plate thereby achieves extended durability and cost reduction.
In order to overcome the issues, an aspect of the present invention is a plate for a sliding nozzle which is attached to a bottom of a container, has a nozzle hole to control a pouring rate, and has dimensions (unit length is mm) as indicated in following equations:
(a) assuming that a diameter of the nozzle hole of the plate for the sliding nozzle is “a”, the center position of an upper nozzle hole is X, the center position of a nozzle hole in a position where the nozzle of the plate is fully closed is Y, a stroke of the plate is a dimension S, a safety margin of the stroke is a dimension “m”,
(b) a dimension from the center position X of the nozzle hole to the closest end of the plate for the sliding nozzle in the longitudinal direction is a sum of a dimension “b” from the center position X to a hypothetical circle with respect to the position X as the center and a dimension “d” from the hypothetical circle to the closest end in the longitudinal direction, and that
(c) a dimension from the center position Y of the nozzle hole to the closest end of the plate for the sliding nozzle in the longitudinal direction is a dimension “c”,
(d) “b”, “c”, “d”, S and “m” have respective following dimensions:
A second aspect of the present invention is a plate for a sliding nozzle where an outer shape of the plate is in the form of a polygon.
A third aspect of the present invention is a plate for a sliding nozzle where the plate for the sliding nozzle has an outer shape in the form of a polygon obtained by:
A fourth aspect of the present invention is a plate for a sliding nozzle wherein each corner portion of the polygon is formed in the shape of an arc.
A fifth aspect of the present invention is a plate for a sliding nozzle formed in such a manner that a thickness of a portion on the periphery of the nozzle hole is larger than a thickness of the other portion.
The shape of the plate for the sliding nozzle is modified so as to reduce occurrences of a crack and erosion of the holes. As a result, atmospheric air is not entangled, the durability is improved as reduction in erosion, and hence cost reduction is achieved.
The present invention will be specifically described below with reference to accompanying drawings. In
Dimensions of the polygon plate 1 are as follows:
The dimension “b” is a sum of the nozzle hole diameter and 30 to 40 mm. The dimension “c” is a sum of the nozzle hole diameter “a” times 0.75 and 20 to 30 mm. The dimension “d” is the nozzle hole diameter “a” times 0.5. The dimension S is a sum of the nozzle hole diameter “a” times 2 and the safety margin “m”, where “m” is 15 to 35 mm.
A plate for a sliding nozzle (hereinafter, also referred to as a sliding-nozzle plate) of the present invention is in form of a polygon and has dimensions and shape as described below. An edge segment 39 equal to a segment 45 of a regular octagon 11 with the inscribed circle 7 with the diameter b is provided in a position spaced from the position X by the dimension “b” plus the dimension “d”. Straight lines 31 and 33 are provided to connect respective segments 41 that are opposite two sides of the regular octagon 11 and the edge segment 39. Straight lines 35 and 37 are provided to connect segments 41 and segments 43 that are three sides of a regular octagon 13 with an inscribed circle 9 such that the center is the position Y and the radius is the nozzle hole diameter a, and thus, the polygon plate 1 is obtained in the form of a decagon.
The nozzle hole diameter “a” is defined as a dimension as a reference in manufacturing a plate for a sliding nozzle with desired dimensions. For example, the diameter a is set at 40 mm, 60 mm, 80 mm, 100 mm, or other desired dimension.
“b” is the dimension of a sum of the nozzle hole diameter “a” and 30 to 40 mm. When “b” is increased excessively, molten steel does not leak, but the plate becomes large and economical efficiency degrades. When “b” is decreased excessively, the cost of the plate is reduced, but the frequency of leak of molten steel is increased. Therefore, the dimension of “b” is preferably “a”+30 to 40 mm. In addition, a range of 30 to 40 mm is to provide an allowance, because a difference occurs in dimension by performing baking or the like in manufacturing the plate for the sliding nozzle.
“c” is the dimension of a sum of the nozzle hole diameter “a” times 0.75 and 20 to 30 mm. When “c” is increased excessively, molten steel does not leak, but the plate becomes large and economical efficiency degrades. When “c” is decreased excessively, the cost of the plate is reduced, but the frequency of leak of molten steel is increased. Therefore, the dimension “c” is preferably a sum of the nozzle hole diameter “a” times 0.75 and 20 to 30 mm. In addition, a range of 30 to 40 mm is to provide an allowance, because a difference occurs in dimension by performing baking or the like in manufacturing the plate for the sliding nozzle.
“d” is the dimension of the nozzle hole diameter a times 0.5. “d” is thus limited by reasons as described below. A case is assumed that a tilt occurs in the plate for the sliding nozzle as shown in
Further, due to the dimension increased by “d” increases, for example, an area of a portion is formed by the edge segment 39 and lines 31 and 33 in the plate for the sliding nozzle. Thus increased area makes the pressure-contact force by the surface pressure mechanism uniform, and increases the strength, and as a result, the arched state as shown in
A crack developing in the nozzle hole will be described below with reference to
Further descriptions are given below with reference to
The stroke S is the dimension of a sum of the nozzle hole diameter “a” times 2 and the safety margin “m”. In other words, a travel dimension of the plate is made twice as long as the nozzle hole diameter “a” at minimum. The safety margin “m” is to secure a stroke range for the plate to reliably operate, and is preferably in a range of 15 to 35 mm. The range of 15 to 35 mm is to provide an allowance because a dimension difference occurs due to baking, etc in manufacturing the sliding-nozzle plate. When S exceeds 35 mm, the plate becomes large and the cost is increased. Meanwhile, when S is less than 15 mm, the safety is not ensured.
In the present invention, since the fixed plate 121 and sliding plate 123 can be used mutually, it is preferable that the plates 121 and 123 are formed in the same shape. However, the plates 121 and 123 do not need to be limited to the same shape.
Further, an appearance shape of each of the fixed plate 121 and sliding plate 123 is in the form of a decagon, but may be any shape in a range that enables the plate to be fixed, or each of the vertices of the polygon may be replaced with an arc 125.
Furthermore, thicknesses of the fixed plate 121 and sliding plate 123 are substantially constant, but a plate thickness of a nozzle-hole peripheral portion 131 may be thicker than the other portions. As a result, nozzle holes 3 and 5 are enforced, and engagement in an upper nozzle 143 and a lower nozzle 145 is facilitated, resulting a structure enabling easy detachable.
In addition, in order to make sliding smooth, maintain the intimate contact, and prevent the leak, it may be possible to paste a sheet-shaped thin plate 127 formed of a ceramic sheet or aluminum sheet on one side of the polygon plate 1. Further, in order to prevent occurrences of deformation and crack of the polygon plate 1 due to high temperature, the outside is fastened with a metal band 129 in the form of a band. Thus prepared fixed plate 121 and sliding plate 123 are placed in respective arrangement positions in the sliding nozzle apparatus.
Referring to
The sliding plate 123 is engaged in a sliding metal frame 155 provided in the form of a concave with substantially the same shape as that of the sliding plate, in a position where a nozzle hole 5, the lower nozzle 145 and a nozzle hole 173 of a join 147 are aligned. An end portion 156 of the sliding metal frame 155 is coupled to a pin join 157 and is slid in the horizontal direction as viewed in the figure by a remote operation rod 159.
A molten steel flow 171 is determined by the opening portion 161 of the nozzle holes 3 and 5, and increases its speed at the opening portion 161. Molten steel flows 175 bend in the direction of an end portion 163 of the fixed plate 121 and of an end portion 165 of the sliding plate 123, as shown by the arrows. Such flows provide the end portion 163 of the fixed plate 121 with damage of an eroded portion 167 substantially in the form of an arc, while providing the end portion 165 of the sliding plate 121 with damage of an eroded portion 169 substantially in the form of an arc.
When air is sucked from the gap of a sliding-nozzle plate, heat by oxidation of the molten steel further increases the erosion portion, but using the sliding-nozzle plate of the present invention decreases the erosion portion. Further, cracks developing from the periphery of the nozzle hardly occur.
An example of the plate for a sliding nozzle as described in the above was manufactured. Each dimension was as follows: the dimension “a” was 80 mm, the dimension “b” was 120 mm, the dimension “c” was 80 mm, the dimension “d” was 40 mm, the dimension “m” was 20 mm, and the dimension S was 180 mm. The plate was formed in the shape of a decagon with a thickness of 40 mm. The thickness of the periphery of the nozzle hole was 60 mm. Each corner was rounded. Further, a thin plate of a ceramic sheet was bonded on one side, and side surfaces were fastened by a steel band. As a result, cracks hardly occurred as compared to the conventional product. When the plates were attached to a sliding nozzle apparatus of a 300-ton ladle, the number of usage times was increased from 4 to 6 times.
Number | Date | Country | Kind |
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2003-418506 | Dec 2003 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
6092701 | Waltenspuhl et al. | Jul 2000 | A |
6814268 | Rothfuss et al. | Nov 2004 | B2 |
20020175452 | Kawarada | Nov 2002 | A1 |
Number | Date | Country |
---|---|---|
6-61362 | Aug 1994 | JP |
3247941 | Nov 2001 | JP |
2004-174582 | Jun 2004 | JP |
WO 02070173 | Sep 2002 | WO |
Number | Date | Country | |
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20050230886 A1 | Oct 2005 | US |
Number | Date | Country | |
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Parent | PCT/JP2004/018749 | Dec 2004 | US |
Child | 11152209 | US |