The disclosed device relates generally to piping systems and making connections between adjacent sections of pipe and fittings, when necessary for either installation, modification, or repair. The disclosed device specifically relates to union devices for connecting adjacent sections of pipe segments, and loosening and tightening the union nut members, hammer members, as well as interconnecting fittings or other fittings where there is little room for manipulating a wrench.
Currently, there are two types of pipeline unions which are generally known, the nut union and the hammer union. For a typical application of a nut union utilized for industrial-sized piping systems, say 2 inches or larger in diameter, the nut style union may require the use of pipe wrenches with long handles, such as 24″ through 48″, in order to have sufficient leverage to apply sufficient force to either undo the connection or apply sufficient torque to prevent leakage. Such lengthy wrench handles require a large amount of open space to manipulate the handles sufficiently to apply the required leverage to the nut of the union. However, in many cases, such as valve headers, manifolds, etc, there is little room between adjacent fittings and pipes to manipulate a lengthy wrench handle, as illustrated in
In pipeline fields around the world, there are sections in which a large number of pipes come together at pipe junctions. Each pipe junction often has adjacent junctions immediately adjacent to it. By way of example only, the common 2″ pipeline requires a pipe union fixture having a 4″ nut member to accommodate the pipe threads of the pipe sections to be joined. The 4″ nut member requires a pipe wrench which is typically 24-48″ long in order to open the jaws wide enough to engage the 4″ nut member. This creates several problems, which include (1) the field technicians have very little space to fit the required pipe wrench between the two adjacent pipe junctions to engage the pipe wrench jaws to the nut member; (2) it can be difficult to gain the best angle required to apply the requisite force to either remove the nut member or to install it; and (3) there may be insufficient room to utilize a lever arm of sufficient length to “break” the nut member free. In addition, it may also be difficult to loosen fittings where there is little room to apply a conventional tool, such as in some piping manifolds.
Thus, the technician may encounter various difficulties, including the inability to apply sufficient torque to the nut member or fitting, or the wrench must be tilted to such an angle to clear obstacles such as other pipe loops, which may result in the wrench slipping off causing injury to personnel and/or property. It is not uncommon for a technician to physically climb the pipe junction several feet off the ground, with both feet balanced on two separate 2″ wide pipes 18″-36″ apart in a standing position above the pipe structure. This is common practice because above the pipe structure is the only unobstructed area for the pipe wrench to swing freely, still match the nut member outer wall in any position and apply the large amount of torque required to tighten and loosen the nut member or fitting.
One known solution for this problem has been to use a different type of union utilizing bolts in a forward position. Additionally, or alternatively, the piping layout may be modified to allow more room in between the junctions to eliminate the space problem. Notwithstanding these solutions, each which has its own disadvantages, there remain thousands of junctions utilizing the nut member described above.
The present invention allows a pipe union to be tightened or loosened by either wrench or hammer-mallet, by easy application of the invention to the nut of a nut union. Thus, the invention brings together the quick and easy use of a strike surface to the current pipeline nut member style of unions used across multiple industries today. In addition, the device may be utilized for tightening or loosening of other types of nuts, such as large nuts utilized on heavy equipment, etc., where access is difficult or where loosening or tightening the nut with hammer impacts is desired. For purposes of this disclosure, the term “nut member” shall be defined to include nuts which are made up onto threaded fasteners. In addition, with the easy attachment if opposing jaw members, the same device may be adapted to attach to any cylindrical pipe or fitting, allowing the loosening or tightening of these items as well by providing a strike surface which may be utilized with hammer or mallet.
The apparatus generally comprises a pair of nut adapter members, where each nut adapter member comprises an inwardly facing surface. The nut adaptor members further comprise one or more outwardly extending strike members. The nut adaptor members are usually pivotally attached to one another to facilitate placement of the device around the nut member of the union. Once the nut member has been encircled by the inwardly facing surfaces, the nut adapter members are secured together at the non-pivoting side such that the inwardly facing side of each nut adapter member is retained in a facing relationship with the inwardly facing side of the other nut adapter member, with the nut member in locking engagement with each inwardly facing side. Thus installed, a hammering device such as a sledge hammer, mallet, or hammer is utilized to strike the outwardly extending strike members to either loosen the nut member or to tighten it. The two nut adapter members may be joined at the pivoting connection by a pivot pin, bolt, shaft or other connecting means. The non-pivoting side has closing means, such as a quick release locking pin or a threaded stud-nut combination where the stud, which pivots from the side of one adapter member, fits into a slot or hole on the other adapter member and secured by tightening the nut.
As suggested, embodiments of the disclosed apparatus device may be mounted to coupler nuts of pipe unions by simply wrapping the apparatus around the nut and engaging a locking pin or other apparatus to close the device. The nut adapter members may comprise two opposite “halves” which, when closed about a pivot, completely encase the outer walls of the coupler nuts. The strike members should protrude a sufficient distance away from the body of the device to allow the striking member to be utilized as a surface for impacting the device with a hammering means. Each striking member will have a side having a tightening strike surface and a side having a loosening strike surface. As the names suggest, in tightening a coupler nut, the technician would strike the tightening strike surface, and in loosening a coupler nut the technician would strike the loosening strike surface.
Embodiments of the disclosed apparatus may also include removable jaw members which mount to each of the nut adapter members, where the removable jaw members will engage a cylindrical object such as the body of a fitting or the outside diameter of a pipe member, thereby allowing embodiments of the disclosed device to be used for loosening or tightening the fitting or pipe member.
The width of the apparatus may, depending upon the size of the pipe, extend approximately 10-20% past the edge of the nut member. The nut adapter members may be an exact copy of the other half such that two matching units may be connected together to form the apparatus. Likewise, the inwardly facing surfaces of each nut adapter member may be minor images of one another. However, the first nut adapter member and the second nut adapter member may each also comprise different structures which facilitate operation of the device, such as in the attachment operation.
Referring now to the Figures, a pipe manifold 10 having adjacent pipe sections is depicted in
An embodiment of the apparatus 100 comprises a first nut adaptor member 102 and a second nut adapter member 104. First nut adapter member 102 has an outwardly facing side 106 and an inwardly facing side 108. Likewise, second nut adapter member 104 has a outwardly facing side 110 and an inwardly facing side 112. Nut member 14, while installed on a nut union 12, is encircled by the apparatus 100 when it is in the open position as shown in
As indicated in the figures, locking engagement of the engagement surfaces with the nut member is achieved by tightening of the attachment means which hold first nut adapter 102 and second nut adapter 104 in a closed configuration. While various attachment means may be utilized, the installation of the apparatus 100 around a nut union 12, such as that depicted in
It is to be appreciated that a variety of different attachments may be utilized to allow the members 102, 104 to pivot with respect to one another, closed, and tightened together. The two nut adapter members 102, 104 may be joined together at pivoting connection, such as that provided by eye bolt 116, or by a pivot pin, bolt, shaft or other connecting means. The non-pivoting side has closing means, such as eye bolt 102, or by a quick release locking pin, clamping device or other means of securing the apparatus in a closed position.
The apparatus 100 may have various means which allow the device to be supported on the nut member before the device is completely installed by fully attaching the first nut adapter member 102 to the second nut adapter member 104. It is to be appreciated that because the apparatus 100 will typically constructed from heavy and durable materials, such various metals, alloys, carbon steel, that the apparatus will usually have a significant weight. If a single person is installing the apparatus on a nut member 14 having a horizontal orientation, securing the device to the nut member can be complicated. However, with the support means, one of the nut adapter members 102, 104 can be “hung” from the nut member 14 such that the technician may use both hands to secure the other nut adapter member to the first and latch the eye bolt 120 or other closing device. One form of support means are removable clips 132, which are fastened to the nut adapter members 102, 104. As can be seen in
If used in pipeline applications, the apparatus 100 may be used to separate a union 12 on a pipeline through which oil, solvent, sewage, or other chemicals may be flowing. When the nut member is sufficiently loosened, the contents of the pipeline will spill out, covering various items, including the apparatus 100. If certain substances, such as oil, or spilled over the device, the strike members 126 may become slippery, and require washing to provide a non-slippery striking surface. To facilitate cleaning of the apparatus 100, one or more of the strike members 126 may have means of allowing liquids to drain from the strike members, particularly when the apparatus is in a horizontal orientation. Holes through the strike members 126 will allow such drainage. The drain means may comprise a pair of apertures 134 which extend through the strike member 136. The two apertures may be connected by a groove 136 in the outside surface of the strike member which extends between the two apertures. As shown in the figures, each strike member 136 may have multiple drains.
In some embodiments, such as the apparatus 300 shown in
In yet other embodiments, such as the apparatus 400 shown in
Embodiments of the disclosed apparatus may be used according to the following steps:
In mounting the adapter to a union nut 14, the jaws (i.e., nut adapter members) are swung to an open position so that it will fit around the nut 14 with one of the strike surfaces facing a clockwise direction, assuming right handed threads on the nut. The jaws are then swung to a closed position completely encircling the nut. The pivoting eye bolt 120, locking pin or other closing means is activated to prevent the unit from opening.
Likewise, in mounting the adapter to a cylindrical structure 500, the removable jaw members 406, 408 are respectively attached to first nut adapter member 402 and second nut adapter member 404 with removable pins 410, 412. The nut adapter members 406, 408 are swung to an open position so that it will fit around the cylindrical member 500 with the teeth 414 of each removable jaw member gripping a portion of the cylindrical structure, with one of the strike surfaces facing a clockwise direction, assuming right handed threads on the cylindrical structure. The jaws are then swung to a closed position completely encircling the cylindrical structure 500. A pivoting eye bolt 420, locking pin or other closing means is activated to prevent the unit from opening.
To loosen a union nut or cylindrical structure, a user strikes the striking member in a counter-clockwise direction with an impact device, such as a hammer or mallet providing enough force to break the nut seal or threads on the fitting or pipe. To tighten a union nut or cylindrical structure, a user will mount the applicable apparatus with the strike arms facing a clockwise direction and use an impact device to apply sufficient force to seal the nut or threads of the fitting or pipe. A user may remove the device by removing the locking means, open the jaw members apart, thus allowing the unit to clear the nut or cylindrical fitting. If desired, once the device is removed, a user may employ a torque measuring means to insure the nut or cylindrical structure has been adequately torqued. Thus the present device allows the user the advantages of both a hammer union and a nut union.
It is to be appreciated that while various pipe dimensions have been discussed above, embodiments of the apparatus may be utilized for both smaller and larger pipe sizes.
While the above is a description of various embodiments of the present invention, further modifications may be employed without departing from the spirit and scope of the present invention. Thus the scope of the invention should not be limited according to these factors, but according to the following appended claims.
This application claims domestic priority to and is a continuation-in-part application of U.S. application Ser. No. 12/909,568 filed on Oct. 21, 2010, which claims priority to U.S. Provisional Application No. 61/279,547 filed on Oct. 21, 2009.
Number | Date | Country | |
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61279547 | Oct 2009 | US |
Number | Date | Country | |
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Parent | 12909568 | Oct 2010 | US |
Child | 14070364 | US |