1. Field of the Invention
The present invention relates to well logging. In particular, the present invention is an apparatus and method for imaging of subsurface formations using electrical methods.
2. Description of the Related Art
U.S. Pat. No. 4,468,623, issued to Gianzero, discloses tool mounted pads, each with a plurality of small measure electrodes from which individually measurable survey currents are injected toward the wall of the borehole. The measure electrodes are arranged in an array in which the measure electrodes are so placed at intervals along at least a circumferential direction (about the borehole axis) as to inject survey currents into the borehole wall segments which overlap with each other to a predetermined extent as the tool is moved along the borehole. The measure electrodes are made small to enable a detailed electrical investigation over a circumferentially contiguous segment of the borehole so as to obtain indications of the stratigraphy of the formation near the borehole wall as well as fractures and their orientations. In one technique, a spatially closed loop array of measure electrodes is provided around a central electrode with the array used to detect the spatial pattern of electrical energy injected by the central electrode. In another embodiment, a linear array of measure electrodes is provided to inject a flow of current into the formation over a circumferentially effectively contiguous segment of the borehole. Discrete portions of the flow of current are separably measurable so as to obtain a plurality of survey signals representative of the current density from the array and from which a detailed electrical picture of a circumferentially continuous segment of the borehole wall can be derived as the tool is moved along the borehole. In another form of an array of measure electrodes, they are arranged in a closed loop, such as a circle, to enable direct measurements of orientations of resistivity of anomalies.
The device of Gianzero '623, is primarily designed for highly conductive mud. In oil based muds, (OBM) the currents flowing from the electrodes depend upon good contact between the electrode and the borehole wall. If the borehole wall is irregular, the contact and the current from the electrodes is irregular, resulting in inaccurate imaging of the borehole. Finally, being a wireline tool, a plurality of contact pads disposed around the logging tool must be used to get a 360° scan of the borehole.
OBM increase drilling efficiency due to better lubrication of drill bits. In addition, an increasing number of present day exploration prospects lie beneath salt layers that are water soluble, necessitating the use of OBM for drilling
U.S. Pat. No. 3,973,181 to Calvert teaches a method and apparatus for investigating earth formations traversed by the borehole containing an electrically nonconductive fluid in which a system of pad-mounted electrodes are arranged laterally around a well tool. A high frequency oscillator is coupled to the electrodes through a selectively variable capacitor. As the apparatus is passed through the borehole, the high frequency current produced by the oscillator capacitively couples the electrodes to the formation and provides a measure of the electrical conductivity or resistivity of the earth formation.
U.S. Pat. No. 4,052,662 to Rau et al. discloses a wireline resistivity measuring device that preferably operates in the frequency range of 300 MHz to 300 GHz. In order to make accurate phase measurements at such high frequencies, a heterodyning principle is used with the received signals being mixed with an oscillator that has an output frequency that differs from the frequency of the transmitted signal: the difference may be 100 kHz or so. The addition of a mixer and the secondary oscillator, adds greatly to the complexity of the hardware. Such heterodyning has commonly been used in high frequency resistivity measuring devices.
U.S. Pat. No. 5,339,036 to Clark et al. teaches a MWD resistivity device in which button electrodes are mounted on a stabilizer blade. The device of Clark is primarily designed for use with WBM and requires that the button electrodes be in close contact with the formation. In a MWD tool, this results in rapid wearing away of the electrodes, necessitating frequent replacement.
U.S. Pat. No. 6,714,014 to Evans et al. having the same assignee as the present application and the contents of which are fully incorporated herein by reference, teaches an apparatus and method based on the use of high frequency measurements for injecting measure currents into the formation. One embodiment of the device and method taught in the Evans '014 patent uses a carrier frequency that is sufficiently high to capacitively couple the measure electrodes to the formation through the nonconducting mud. By modulating the carrier current at a frequency used in prior art resistivity imaging devices, it is possible to get measurements of formation resistivity with relatively minor changes in the hardware of prior art resistivity devices, the main modification being a modulator for producing the measure currents demodulator for demodulation of the measure currents.
U.S. Pat. No. 6,600,321 to Evans, having the same assignee as the present application and the contents of which are fully incorporated herein by reference, discloses a method for obtaining a resistivity image of an earth formation penetrated by the borehole. The apparatus includes at least one measure electrode that injects a measure current into the formation. Due to the high frequency of the current, an electrical circuit is complete when the borehole is filled with a non-conductive fluid through a capacitive gap between the electrode and the formation. A guard potential is provided to maintain focusing of the current. The modulation of the measure current and the demodulation of the output of the current measuring circuit helps to reduce the cross-talk between them. Amplitude modulation reverse amplitude modulation, frequency modulation or phase modulation may be used.
U.S. Pat. No. 6,173,793 B1, issued to Thompson et al. discloses an apparatus and method for obtaining information about a formation using sensors on a substantially non-rotating pads attached to a rotating housing that is part of the drilling assembly. The pads make contact with the formation. The sensors may be density, NMR, resistivity, sonic, or electromagnetic. The NMR sensors may use a static magnetic field that can be either radial or longitudinal in direction. The resistivity sensors may involve direct measurement of leakage current or may rely on induction methods. In an alternate arrangement, the sensors rotate with the drill bit. A downhole microprocessor analyzes the data to improve signal-to-noise ratio and to reduce redundancy in the acquired data. Depth information may be telemetered from an uphole controller to facilitate the process.
A potential drawback of propagation resistivity tools and induction tools is the resolution that may be obtained—in effect, the resolution is limited by the spacing between the transmitter and receiver. Galvanic measurements, while having higher resolution, may be problematic in MWD applications with oil based mud. Some kind of capacitive coupling is needed, and the measurements are affected by the standoff between the tool and the borehole wall. A need exists for obtaining electrical measurements in a robust MWD logging device that obtains higher resolution and has azimuthal recording capabilities. Such a device should preferably be simple and be able to function with oil based muds. The present invention fulfills this need.
One embodiment of the invention is an apparatus for use in a borehole in an earth formation. The apparatus includes a coupling device which couples a power source to an antenna which transmits an electromagnetic signal into the borehole. A processor determines from the transmitted electromagnetic signal and an electromagnetic signal reflected from a wall of the borehole a parameter of the earth formation. The parameter may be a resistivity and/or a conductivity. The coupling device may be a directional coupler. The antenna may have a circular shape or a rectangular shape. The apparatus may include a reactive element that compensates for effects of a reactance of the antenna. The reactive element may be a capacitor between the coupling device and the antenna. The coupling device may be part of a bottomhole assembly (BHA) conveyed on a drilling tubular into the borehole, in which case the processor may make a determination of the parameter during continued rotation of the BHA. An orientation sensor may be part of the BHA. If an orientation sensor is used, the processor may produce a resistivity image of the borehole wall. The borehole may have an oil based mud within.
Another embodiment of the invention is method of determining a parameter of interest of an earth formation. A power source is coupled to an antenna which transmits an electromagnetic signal into the borehole. The parameter of interest is determined from the transmitted electromagnetic signal and an electromagnetic signal reflected from a wall of the borehole. The parameter of interest may be a resistivity and/or a conductivity. The coupling the power source to the antenna may use a directional coupler. A reactive element may be used to compensate for effects of a reactance of the antenna. The reactive element may be a capacitor between the antenna and the coupler. The coupling device may be conveyed into the borehole on a bottomhole assembly on a drilling tubular. The parameter of interest may be determined during continued rotation of the bottomhole assembly. Determination of the parameter of interest may be based on using a real part of an impedance of the antenna.
Another embodiment of the invention is a computer readable medium for analyzing data from a resistivity measuring device conveyed in a borehole in an earth formation. The resistivity device includes an antenna that propagates an electromagnetic signal into the formation and circuitry that provides an output signal indicative of a reflectivity of a wall of the borehole. The medium includes instructions that enable determination of a resistivity parameter of the earth formation from the output signal. The medium may be a ROM, an EPROM, an EAROM, a Flash Memory, and/or an Optical disk.
The present invention may be best understood by reference to the following figures in which like numerals refer to like elements.
During drilling operations a suitable drilling fluid (commonly referred to in the art as “mud”) 31 from a mud pit 32 is circulated under pressure through the drill string 20 by a mud pump 34. The drilling fluid 31 passes from the mud pump 34 into the drill string 20 via a desurger 36, fluid line 38 and the kelly joint 21. The drilling fluid is discharged at the borehole bottom 51 through an opening in the drill bit 50. The drilling fluid circulates uphole through the annular space 27 between the drill string 20 and the borehole 26 and is discharged into the mud pit 32 via a return line 35. Preferably, a variety of sensors (not shown) are appropriately deployed on the surface according to known methods in the art to provide information about various drilling-related parameters, such as fluid flow rate, weight on bit, hook load, etc.
A surface control unit 40 receives signals from the downhole sensors and devices via a sensor 43 placed in the fluid line 38 and processes such signals according to programmed instructions provided to the surface control unit. The surface control unit displays desired drilling parameters and other information on a display/monitor 42 which information is utilized by an operator to control the drilling operations. The surface control unit 40 contains a computer, memory for storing data, data recorder and other peripherals. The surface control unit 40 also includes models and processes data according to programmed instructions and responds to user commands entered through a suitable means, such as a keyboard. The control unit 40 is preferably adapted to activate alarms 44 when certain unsafe or undesirable operating conditions occur.
A drill motor or mud motor 55 coupled to the drill bit 50 via a drive shaft (not shown) disposed in a bearing assembly 57 rotates the drill bit 50 when the drilling fluid 31 is passed through the mud motor 55 under pressure. The bearing assembly 57 supports the radial and axial forces of the drill bit, the downthrust of the drill motor and the reactive upward loading from the applied weight on bit. A stabilizer 58 coupled to the bearing assembly 57 acts as a centralizer for the lowermost portion of the mud motor assembly.
In one embodiment of the system of present invention, the downhole subassembly 59 (also referred to as the bottomhole assembly or “BHA”) which contains the various sensors and MWD devices to provide information about the formation and downhole drilling parameters and the mud motor, is coupled between the drill bit 50 and the drill pipe 22. The downhole assembly 59 preferably is modular in construction, in that the various devices are interconnected sections so that the individual sections may be replaced when desired.
Still referring back to
The inclinometer 74 and gamma ray device 76 are suitably placed along the resistivity measuring device 64 for respectively determining the inclination of the portion of the drill string near the drill bit 50 and the formation gamma ray intensity. Any suitable inclinometer and gamma ray device, however, may be utilized for the purposes of this invention. In addition, an azimuth device (not shown), such as a magnetometer or a gyroscopic device, may be utilized to determine the drill string azimuth. Such devices are known in the art and are, thus, not described in detail herein. In the above-described configuration, the mud motor 55 transfers power to the drill bit 50 via one or more hollow shafts that run through the resistivity measuring device 64. The hollow shaft enables the drilling fluid to pass from the mud motor 55 to the drill bit 50. In an alternate embodiment of the drill string 20, the mud motor 55 may be coupled below resistivity measuring device 64 or at any other suitable place.
The drill string contains a modular sensor assembly, a motor assembly and kick-off subs. In a preferred embodiment, the sensor assembly includes a resistivity device, gamma ray device, and inclinometer. A processor (not shown) is located downhole for processing the data. Due to the large amount of data that are obtained and processed downhole, a memory device having adequate capacity is necessary.
The above-noted devices transmit data to the downhole telemetry system 72, which in turn transmits the received data uphole to the surface control unit 40. The downhole telemetry also receives signals and data from the uphole control unit 40 and transmits such received signals and data to the appropriate downhole devices. The present invention preferably utilizes a mud pulse telemetry technique to communicate data from downhole sensors and devices during drilling operations. A transducer 43 placed in the mud supply line 38 detects the mud pulses responsive to the data transmitted by the downhole telemetry 72. Transducer 43 generates electrical signals in response to the mud pressure variations and transmits such signals via a conductor 45 to the surface control unit 40. Other telemetry techniques such electromagnetic and acoustic techniques or any other suitable technique may be utilized for the purposes of this invention. The drilling assembly also includes a directional sensor. Without limiting the scope of the invention, the directional sensor can be a magnetometer or of the inertial type.
In one embodiment of the invention, a drilling sensor module 59 is placed near the drill bit 50. The drilling sensor module contains sensors, circuitry and processing software and algorithms relating to the dynamic drilling parameters. Such parameters preferably include bit bounce, stick-slip of the drilling assembly, backward rotation, torque, shocks, borehole and annulus pressure, acceleration measurements and other measurements of the drill bit condition. A suitable telemetry or communication sub 72 using, for example, two-way telemetry, is also provided as illustrated in the drilling assembly 90. The drilling sensor module processes the sensor information and transmits it to the surface control unit 40 via the telemetry system 72.
Turning now to
The stabilizer shown at 107 serves several important functions. Like conventional stabilizers, one function is to reduce oscillations and vibrations of the sensor assembly. However, in the context of the present invention, it also serves another important function, viz, centralizing the portion of the bottom hole assembly (BHA) including a sensor assembly, and also maintaining the sensors with a specified standoff from the borehole wall. This is not visible in
In an alternate embodiment of the invention (not shown), the resistivity sensor may be mounted on the stabilizer. This brings the sensor closer to the borehole wall. Individual resistivity sensor may be mounted on a plurality of stabilizers. With such a plurality of stabilizers, the likelihood that at least one sensor will be in touch with the borehole wall of a rugose borehole is increased. An appropriate selection criterion may then be used to select “good” measurements and discard “bad” measurements.
The principles of the present invention are first illustrated using a single loop antenna for the sensor 109. This is illustrated schematically in the cross-section of
The earth formation typically has a resistivity between 0.2 Ω-m and 2000 Ω-m and a relative permittivity εr between 1 and 100. The values used for the examples are for exemplary purposes only and not to be construed to limit the scope of the invention. The borehole mud is assumed, without being a limitation, to be non conductive (σ=0) with a relative permittivity εr of 1, while the dielectric in which the antenna is embedded has a conductivity substantially equal to zero and a permittivity εr between 3 and 6. These values are for exemplary purposes only and not to be construed as a limitation to the invention. The antenna ring is not completely closed but is connected to ground on one side of a center gap to the outer port of a directional coupler, discussed below with reference to
Referring now to
The circular loop antenna, typically made out of copper wire, has an inner diameter D, a wire diameter d and is mounted at a distance h above a metal surface (preferably copper). The antenna ring is not completely closed, but connected to ground on one side of a center gap and to the output port of a directional coupler on the other side as shown in
A power source 151 is connected to the input port 157 of the directional coupler and the forward (Vfwd) and reflected (Vref) voltages are measured in magnitude and phase (complex measurements) across resistors 161 and 163. The reference impedance of the directional coupler is Z0 (typically 50 Ω). From the above (complex) measurements the reflection coefficient ΓL can now be computed:
with Z being the loop antenna impedance. Z can thus be expressed as
In the present invention, the reflection coefficient is determined by a processor frothe values of Vref and Vfwd. Note that this is a complex quantity, having both a magnitude and a phase (or, equivalently, real and imaginary part). The real part of the loop antenna impedance is formation resistivity dependent. We next examine the sensitivity of the measured reflection coefficient with the configuration of
The reflection coefficient r is conveniently displayed in a Smith chart, which maps the complex impedance plain onto the complex reflection coefficient plain. To digress briefly, the reflection coefficient r can be expressed as:
We define a normalized impedance z as
The Smith diagram is chart that has as its background two intersecting sets of curves. One set of circles is defined by
and the other set of circles is defined by
Based on the intersections of the two sets of circles, it is possible to determine the real and imaginary parts of the impedance from a measured reflection coefficient.
The response curves for the circuit of
Part of the invention is the recognition that the relative insensitivity of the circuit configuration of
The results are displayed graphically in
The measurements may be made during continued rotation of the BHA. A suitable orientation sensor such as a magnetometer makes measurements indicative of a toolface angle of the BHA. The resistivity measurements may then be combined with the corresponding angle measurements to obtain a resistivity image of the borehole wall.
Problems may be encountered in processing of signals at the frequencies discussed above due to limitations imposed by the analog to digital converters (A/D) used for sampling the RF signals. Even for a 300 MHz signal, this requires a sampling rate of at least 6×108 samples per second. In order to avoid the complexity of an analog to digital converter capable of operating at such high sample rates, the data are deliberately undersampled. Such undersampling is disclosed, for example, in EP1315285 to Sorrels et al. and in U.S. patent application Ser. No. 10/616,857 of Chemali et al, having the same assignee as the present invention and the contents of which are fully incorporated herein by reference. By such undersampling, the necessary amplitude and phase information about the signals can be recovered without having high sampling rate A/D converters.
The processing of the data may be accomplished by a downhole processor. Implicit in the control and processing of the data is the use of a computer program implemented on a suitable machine readable medium that enables the processor to perform the control and processing. The machine readable medium may include ROMs, EPROMs, EAROMs, Flash Memories and Optical disks.
While the foregoing disclosure is directed to the preferred embodiments of the invention, various modifications will be apparent to those skilled in the art. It is intended that all such variations within the scope and spirit of the appended claims be embraced by the foregoing disclosure.