The present disclosure relates to off-road vehicle driving and more particularly to off-road driving modes that assist with pivoting of the vehicle about the front or rear axles.
Vehicles such as fully electric vehicles and hybrid-electric vehicles contain a traction-battery assembly to act as an energy source for the vehicle. The traction battery may include components and systems to assist in managing vehicle performance and operations. The traction battery may also include high-voltage components, and an air or liquid thermal-management system to control the temperature of the battery. The traction battery is electrically connected to an electric machine that provides torque to driven wheels. Electric machines typically include a stator and a rotor that cooperate to convert electrical energy into mechanical motion or vice versa.
According to one embodiment, a vehicle includes a front axle having left and right front wheels and operably coupled to a first powerplant. A rear axle has left and right rear wheels operably coupled to a second powerplant. The vehicle further includes a steering wheel and at least one driver-actuatable input having at least a first state and a second state. A controller of the vehicle is programmed to, in response to (i) the vehicle being in an off-road driving mode, (ii) the input being in the first position, and (iii) the steering wheel being turned right beyond a threshold: command braking torques to the front and rear right wheels, respectively, command zero torque to the first powerplant, and command a forward torque to the second powerplant based on a driver-demanded torque.
According to another embodiment, a vehicle includes a front axle having left and right front wheels and operably coupled to a first powerplant and a rear axle including left and right rear wheels operably coupled to first and second electric machines, respectively. A controller is programmed to, in response to (i) a front pivot assist being requested and (ii) a steering wheel being turned right beyond a threshold: command a braking torque to the left front wheel, command a reverse torque to the first powerplant, command a first forward torque to first electric machine, and command a second forward torque to the second electric machine that is less than the first forward torque.
According to yet another embodiment, a vehicle includes a front axle having left and right front wheels and operably coupled to a powerplant and a rear axle having left and right rear wheels operably coupled to first and second electric machines, respectively. The vehicle further includes steering wheel, an accelerator pedal, and at least one driver-actuatable input. A controller is programmed to: in response to the accelerator pedal being depressed, the steering wheel being turned RIGHT, and the at least one driver-actuatable input being selected, command forward torques to the powerplant and the first electric machine and command a reverse torque to the second electric machine; and, in response to the accelerator pedal being depressed, the steering wheel being turned LEFT, and the at least one driver-actuatable input being selected, command forward torques to the powerplant and the second electric machine and command a reverse torque to the first electric machine.
Embodiments of the present disclosure are described herein. It is to be understood, however, that the disclosed embodiments are merely examples and other embodiments can take various and alternative forms. The figures are not necessarily to scale; some features could be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention. As those of ordinary skill in the art will understand, various features illustrated and described with reference to any one of the figures can be combined with features illustrated in one or more other figures to produce embodiments that are not explicitly illustrated or described. The combinations of features illustrated provide representative embodiments for typical applications. Various combinations and modifications of the features consistent with the teachings of this disclosure, however, could be desired for particular applications or implementations.
Referring to
The secondary drive axle 22 may include at least one powerplant, e.g., electric machine 26, operable to power the wheels 30 and 31. A gearbox (not shown) may be included to change a speed ratio between the wheels 30, 31 and the powerplant(s). The gearbox may be a one-speed direct drive or a multi-speed gearbox. The primary drive axle 24 may include at least one powerplant, e.g., an electric machine 34, that is operably coupled to the wheels 32 and 33. A gearbox (not shown) may be included change a speed ratio between the powerplant(s) 34 and the wheels 32, 33. In one or more embodiments, the electric machine 26, 34 are permanent magnet synchronous alternating current (AC) motors or other suitable type.
The electric machine 26, 34 are powered by one or more traction batteries, such as traction battery 36. The traction battery 36 stores energy that can be used by the electric machine 26, 34. The traction battery 36 may provide a high-voltage direct current (DC) output from one or more battery cell arrays, sometimes referred to as battery cell stacks, within the traction battery 36. The battery cell arrays include one or more battery cells. The battery cells, such as a prismatic, pouch, cylindrical, or any other type of cell, convert stored chemical energy to electrical energy. The cells may include a housing, a positive electrode (cathode), and a negative electrode (anode). An electrolyte allows ions to move between the anode and cathode during discharge, and then return during recharge. Terminals may allow current to flow out of the cell for use by the vehicle 20. Different battery pack configurations may be available to address individual vehicle variables including packaging constraints and power requirements. The battery cells may be thermally managed with a thermal management system.
The traction battery 36 may be electrically connected to one or more power-electronics modules through one or more contactors. The module may be electrically connected to the electric machine 26, 34 and may provide the ability to bi-directionally transfer electrical energy between the traction battery 36 and the electric machine 26, 34. For example, a traction battery 36 may provide a DC voltage while the electric machine 26, 34 may require a three-phase AC voltage to function. The power-electronics module may convert the DC voltage to a three-phase AC voltage as required by the electric machines. In a regenerative mode, the power-electronics module may convert the three-phase AC voltage from the electric machine 26, 34 acting as generators to the DC voltage required by the traction battery 36.
The vehicle 20 includes a controller 40 that is in electronic communication with a plurality of vehicle systems and is configured to coordinate functionality of the vehicle. The controller 40 may be a vehicle-based computing system that includes one or more controllers that communicate via a serial bus (e.g., controller area network (CAN)) or via dedicated electrical conduits. The controller 40 generally includes any number of microprocessors, ASICs, ICs, memory (e.g., FLASH, ROM, RAM, EPROM and/or EEPROM) and software code to co-act with one another to perform a series of operations. The controller 40 also includes predetermined data, or “lookup tables” that are based on calculations and test data and are stored within the memory. The controller 40 may communicate with other vehicle systems and controllers over one or more wired or wireless vehicle connections using common bus protocols (e.g., CAN and LIN). Used herein, a reference to “a controller” refers to one or more controllers. The controller 40, in one or more embodiments, any include any of the follow control modules: a battery energy control module (BECM) that operates at least the traction battery, an engine control module (ECM) that operates at least the engine, a powertrain control module (PCM) that operates at least the electric machines, the gearboxes, and the differential(s), and an ABS control module that controls the anti-lock braking system (ABS) 38.
The ABS 38, while illustrated as a hydraulic system, may be electronic or a combination of electronic and hydraulic. The ABS 38 may include a brake module and a plurality of friction brakes 42 located at each of the wheels. Modern vehicles typically have disc brakes; however, other types of friction brakes are available, such as drum brakes. Each of the brakes 42 are in fluid communication with the brake module via a brake line configured to deliver fluid pressure from the module to a caliper of the brake 42. The module may include a plurality of valves configured to provide independent fluid pressure to each of the brakes 42. The brake module may be controlled by operation of a brake pedal 44 and/or by the vehicle controller 40 with or without input from the driver. The ABS system 38 also includes associated wheel-speed sensors 46 each located on one of the wheels. Each sensor 46 is configured to output a wheel-speed signal to the controller 40 indicative of a measured wheel speed. Wheel speed may be used by the controller to calculate wheel slip using known methods.
The vehicle 20 is configured to slow down using regenerative braking, friction braking, or a combination thereof. The controller 40 includes programming for aggregating a demanded braking torque between regenerative braking, i.e., the electric machines, and the friction brakes 42. The demanded braking torque may be based on driver input, e.g., a position of the brake pedal 44 or a hand-operated actuator, or by the controller 40. The aggregator of the controller 40 may be programmed to prioritize regenerative braking whenever possible.
The vehicle 20 includes an accelerator pedal 45. The accelerator pedal 45 includes a range of travel from a released position to a fully depressed position and indeterminate positions therebetween. The accelerator pedal 45 includes an associated sensor (not shown) that senses the position of the pedal 45. The sensor is configured to output a pedal-position signal to the controller 40 that is indicative of a sensed position of the pedal 45. The accelerator pedal 45 is used by the driver to command a desired speed of the vehicle. Under normal conditions, the accelerator pedal 45 is used by the driver to set a driver-demanded torque. The controller 40 may be programmed to receive the pedal-position signal and determine the driver-demanded torque based on pedal position and other factors.
The vehicle 20 may include one or more sensors 48 configured to determine accelerations of the vehicle. For example, the sensors 48 may include a yaw-rate sensor, a lateral-acceleration sensor, and a longitudinal-acceleration sensor. Used herein, “acceleration” refers to both positive acceleration (propulsion) and negative acceleration (braking). The yaw-rate sensor generates a yaw-rate signal corresponding to the yaw rate of the vehicle. Using the yaw-rate sensor, the yaw acceleration may also be determined. The lateral-acceleration sensor outputs a lateral-acceleration signal corresponding to the lateral acceleration of the vehicle. The longitudinal-acceleration sensor generates a longitudinal-acceleration signal corresponding to the longitudinal acceleration of the vehicle. The various sensors are in communication with the controller 40. In some embodiments, the yaw rate, lateral acceleration, longitudinal acceleration, and other measurements may be measured by a single sensor.
The vehicle 20 may also include a steering system 49 that turns the front wheels 30, 31. The steering system 49 may include a steering column 53 having a steering wheel 51 connected to a steering shaft that actuates a steering box, such as a rack-and-pinion assembly. The steering box is operably coupled to the front wheels 30, 32 and turns the wheels according to inputs from the steering wheel 51. The steering system 49 may include one or more sensors configured to output a signal indicative of steering angle to the controller 40. The steering sensor may measure rotation of the steering shaft or movement of another component(s).
The vehicle may be a pickup truck, SUV, cross-over, a dune-buggy, a recreational vehicle (RV), an all-terrain-vehicle (ATV), or any other vehicle capable of off-road use. The vehicle 20 may be driven forward by commanding a forward (also known as positive) torque to one or more of the electric machines 26 and 34. Similarly, the vehicle 20 may be driven in reverse by commanding a reverse (also known as positive) torque to one or more of the electric machines 26 and 34. That is, a forward torque command is a command to spin the electric machine in a direction that results in the wheels propelling the vehicle forward, and a reverse torque command is a command to spin the electric machine in a direction that results in the wheels propelling the vehicle backwards (commonly referred to as reverse.)
The vehicle may be capable of performing various off-road and limit-use maneuvers that are useful during trail driving or other off-road use. It is sometimes necessary to make tight turns during off-road driving. These turns may be tighter than the turning radius of the vehicle. In order to navigate these turns, the vehicle may include a pivot-assist mode (one type of off-road driving mode—the vehicle may include others) in which the vehicle pivots about the front axle or the rear axle. In some embodiments, the pivot-assist mode allows the driver to choose between a front pivot assist and a rear pivot assist. In other embodiments, the vehicle may only offer pivoting about the front axle or the rear axle. During the front pivot assist, the powertrain, steering system, and brakes of the vehicle are controlled such that the vehicle pivots about a front portion of the vehicle, e.g., about the front inside wheel. During the rear pivot assist, the powertrain steering system and brakes of the vehicle are controlled such that the vehicle pivots about a rear portion of the vehicle e.g., a center of the rear axle.
The pivot assist mode may be a user-selectable off-road mode that is enabled through a human-machine interface 64 disposed within a cabin of the vehicle 20. For example, the vehicle infotainment system, e.g., a touch-screen display, may include capacitive touch icon(s) that is used by the driver to select pivot-assist mode. Alternatively, a physical button may be used to enable/disable the pivot-assist mode. The physical button may be a switch, toggle, or the like and may be provided on the console, dashboard, steering wheel, gear shifter, or any other location within reach of the driver.
The torque applied to the rear wheels 32 and 33 creates slip between the wheels and the ground thus facilitating the moment about the pivot point near or at wheel 31. During this mode, the torque commands provided to the powerplant 34 are based on a slip of the rear wheels and the driver-demanded torque. The controller may target a minimum slip at the rear wheels using closed-loop controls and may also set a maximum slip regardless of the accelerator pedal position. Thus, the driver can utilize the accelerator pedal to modulate the slip at the rear wheels between these minimum and maximum slip limits.
The magnitude of the braking torque 70 is a magnitude sufficient to create slip at the front inside wheel. The target slip may be based on the coefficient of friction of the ground surface. The controller may utilize close-loop feedback controls, e.g., a PI controller. The closed-loop feedback controls may compare a measured wheel speed to a target wheel speed and increase or decrease the torque 70 in order to reduce the error between the measured value and the target value.
The controller may use the following equations to determine values for the various powertrain and braking torques shown in
The controller may use the following equations to determine values for the various powertrain and braking torques shown in
The vehicle 100 includes a controller 120 programmed to operate the vehicle 100 in one or more off-road modes such as the pivot assist modes as discussed above. The inclusion of two electric machines on the rear axle modifies the control commands of the controller 120 for performing the front pivot assist and the rear pivot assist, which will now be described in detail.
The controller may be programmed to, in response to (i) the vehicle being in an off-road driving mode, (ii) the input being in the first position, and (iii) the steering wheel being turned right beyond a threshold: command a braking torque 122 to the left front wheel 104, command a reverse torque to the first powerplant 102, command a first forward torque to electric machine 108, and command a second forward torque to electric machine 110 that is less than the first forward torque.
The front powerplant 102 may deliver equal torque to the front wheels 104 and 106 through an open differential of the front axle. The braking torque 122 applied to the outside front wheel 104 creates a differential force between the front wheels. That is, the reverse force F7 is less than the reverse force F8. The force differentials of the rear axle do not require application of the brakes due to the dual-motor architecture. The controller 120 commands less torque from the electric machine 110 then the electric machine 108 to create a force differential between the forces F9 and F10. The force F10 is greater than the force F9, and the force F7 is less than the force F8 to create a moment about (or near) the front inside wheel 126 to facilitate sharper cornering when off-roading.
The controller may use the following equations to determine values for the various powertrain and braking torques shown in
The controller may use the following equations to determine values for the various powertrain and braking torques shown in
While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms encompassed by the claims. The words used in the specification are words of description rather than limitation, and it is understood that various changes can be made without departing from the spirit and scope of the disclosure. As previously described, the features of various embodiments can be combined to form further embodiments of the invention that may not be explicitly described or illustrated. While various embodiments could have been described as providing advantages or being preferred over other embodiments or prior art implementations with respect to one or more desired characteristics, those of ordinary skill in the art recognize that one or more features or characteristics can be compromised to achieve desired overall system attributes, which depend on the specific application and implementation. These attributes can include, but are not limited to strength, durability, marketability, appearance, packaging, size, serviceability, weight, manufacturability, ease of assembly, etc. As such, embodiments described as less desirable than other embodiments or prior art implementations with respect to one or more characteristics are not outside the scope of the disclosure and can be desirable for particular applications.