Print apparatus may be used to print representations, such as text or images, onto print substrates. Print apparatus may print representations by offset printing methods. Offset printing may involve forming representations in a printing agent on an intermediate printing surface and then transferring the printing agent from the intermediate printing surface to a print substrate. The intermediate printing surface may be a blanket such as a rubber blanket. The printing agent may be an ink.
Various examples will be described below with reference to the following figures, wherein:
An offset print apparatus of the type shown in
Pivoting of the primary steering roller 3A and/or the secondary steering roller 3B may be done to steer the blanket 2 around the closed loop. Steering the blanket 2 around the closed loop may comprise adjusting a lateral position of the blanket on the rollers 3A-3F and/or adjusting a skew of the blanket 2 on the rollers 3A-3F. Steering the blanket 2 so as to adjust the lateral position of the blanket 2 on the rollers 3A-3F may be performed to correct for a lateral offset of the blanket 2 on the rollers 3A-3F, for example relative to a predetermined baseline lateral position of the blanket 2 at a predetermined location around the loop. Steering the blanket 2 so as to adjust the skew of the blanket on the rollers 3A-3F may be performed to correct skew of the blanket 2 on the rollers 3A-3F, for example relative to a predetermined baseline orientation of the blanket 2 (e.g. an orientation of the blanket which defines a baseline direction of an edge or centreline of the blanket 2, or a baseline plane or line corresponding to zero skew of the blanket). Skew may be referred to as rotational offset of the blanket, which is unrelated to rotation of any roller. Lateral and/or rotational offset of the blanket 2 on the rollers 3A-3F can lead to a reduction in print quality due to inaccurate or incomplete application of printing agent onto the blanket 2, or inaccurate or incomplete transfer of printing agent from the blanket 2 onto the print substrate. Correction of lateral and/or rotational offset (skew) may therefore improve print quality. Because the primary and secondary steering rollers 3A and 3B are independently pivotable, greater flexibility in steering control may be possible.
In general, the primary steering axis 5A may be parallel to, perpendicular to; or inclined with respect to a plane tangent to a wrapped portion of the primary steering roller 5A which is wrapped by (i.e. in contact with) the blanket 2; and the secondary steering axis 5B may be parallel to, perpendicular to, or inclined with respect to a plane tangent to a wrapped portion of the secondary steering roller 5B which is wrapped by (i.e. in contact with) the blanket 2. In the example shown in
In other examples, each of the primary steering axis 5A and the secondary steering axis 5B may be generally parallel to the respective plane tangent to the portion of the corresponding steering roller 3A,3B wrapped by the blanket 2. In further examples, each of the primary steering axis 5A and the secondary steering axis 5B may be generally perpendicular to the respective plane tangent to the portion of the corresponding steering roller 3A,3B wrapped by the blanket 2. In yet further examples, one or both of the primary steering axis 5A and the secondary steering axis 5B may be inclined at an angle between 0° and 90° with respect to the respective plane tangent to the portion of the corresponding steering roller 3A,3B wrapped by the blanket 2. In some examples, such as illustrated in
It will be appreciated that twisting of the blanket may also cause stretching of the blanket. Similarly, stretching of the blanket may also cause twisting of the blanket. However, when a steering roller is pivoted about a steering axis which is generally parallel to a plane tangent to the portion of the steering roller wrapped by the blanket, steering occurs predominantly by twisting; and when a steering roller is pivoted about a steering axis which is generally perpendicular to any plane tangent to the portion of the steering roller wrapped by the blanket, steering occurs predominantly by stretching.
More generally, when a steering roller is pivoted about a steering axis which is parallel to or inclined by no more than about 45° relative to a plane tangent to the portion of the steering roller wrapped by the blanket, twist is introduced to the blanket and steering occurs predominantly by twisting; and when a steering roller is pivoted about a steering axis which is perpendicular to or inclined by more than 45° relative to any plane tangent to the portion of the steering roller wrapped by the blanket, stretch is introduced to the blanket and steering occurs predominantly by stretching. Accordingly, in some examples, the primary steering axis is inclined by no more than 45° relative to the plane tangent to the portion of the primary steering roller wrapped by the blanket (e.g. the plane intersecting a line bisecting the wrapped portion of the roller) such that pivoting the primary steering roller introduces twist to the blanket and the secondary steering axis is perpendicular or inclined by more than 45° relative to any plane tangent to the portion of the secondary steering roller wrapped by the blanket.
Twisting of the blanket 2 may be a more effective method of correcting lateral and/or rotational offset of the blanket 2 on the roller 3A-3F than stretching of the blanket 2. For example, it may be possible to correct for larger lateral and/or rotational offsets by twisting the blanket compared to stretching the blanket. Twisting the blanket may also enable faster correction of lateral and/or rotational offsets than stretching the blanket. However, twisting of the blanket 2 may interfere with printing processes. For example, excessive twisting of the blanket 2 may result in inaccurate or incomplete application of printing agent onto the blanket 2, leading to a reduction in print quality. Excessive twisting may create an excessive variation in tension across the blanket. In examples in which a first steering roller steers the blanket predominantly by twisting and a second steering roller steers the blanket predominantly by stretching, both steering methods can be combined in order to provide accurate steering of the blanket with less of a reduction in print quality. For example, steering the blanket by twisting the blanket may be used to correct for larger lateral and/or rotational offsets of the blanket which may occur transiently (such as during start-up of the offset print apparatus), during which time printing processes (such as application of printing agent to the blanket) may be suspended, whereas steering the blanket by stretching the blanket may be used to correct for ongoing (e.g. steady-state) or smaller lateral and/or rotational offsets of the blanket. In some examples, printing processes may be carried out while steering the blanket by stretching the blanket.
It will be appreciated that different arrangements of primary and secondary steering rollers are possible. In some examples, the offset print apparatus includes a plurality of primary steering rollers, each primary steering roller being rotatable about a respective primary roller axis and being pivotable about a respective primary steering axis perpendicular to the corresponding primary roller axis. In some examples, the offset print apparatus includes a plurality of secondary steering rollers, each secondary steering roller being rotatable about a respective secondary roller axis and being pivotable about a respective secondary steering axis perpendicular to the corresponding secondary roller axis. For example, the offset print apparatus may comprise one primary steering roller and two secondary steering rollers.
In some examples, the or each primary and/or secondary steering axes intersect the corresponding primary and/or secondary roller axes of the respective primary and/or secondary steering rollers. In other examples, one, some or all of the primary and/or secondary steering axes are offset from the corresponding primary and/or secondary roller axes of the respective primary and/or secondary steering rollers such that the offset primary and/or secondary steering axes and primary and/or secondary roller axes do not intersect.
In some examples, the primary and secondary steering rollers are generally cylindrical. The or each primary and/or secondary steering rollers may have the same or different diameters. In some examples, the diameter of the or each primary steering roller is greater than the diameter of the or each secondary steering roller. In some examples, it may be that the diameter of the or each primary steering roller is greater than the diameter of the or each secondary steering roller, that the or each primary steering roller steers the blanket predominantly by twisting, and that the or each secondary steering roller steers the blanket predominantly by stretching.
In some examples, a size of the portion of the or each primary steering roller wrapped by the blanket is greater than a size of the portion of the or each secondary steering roller wrapped by the blanket. In some examples, an area of the portion of the or each primary steering roller wrapped by the blanket is greater than an area of the portion of the or each secondary steering roller wrapped by the blanket. In some examples, a width of the portion of the or each primary steering roller wrapped by the blanket is greater than a width of the portion of the or each secondary steering roller wrapped by the blanket, wherein the width of a portion of a steering roller is measured in the direction of travel of the blanket around the closed loop. In some examples, a ratio of the width of the portion of the or each primary steering roller wrapped by the blanket to a distance between the respective primary steering roller and the corresponding immediately preceding roller (relative to the direction of travel of the blanket around the closed loop) is larger than a ratio of the width of the portion of the or each secondary steering roller wrapped by the blanket to a distance between the respective secondary steering roller and the corresponding immediately preceding roller (relative to the direction of travel of the blanket around the closed loop), The distance between a steering roller and the immediately preceding roller (relative to the direction of travel of the blanket around the closed loop) may be referred to as the entering span for the steering roller.
In some examples, the wrap angle of the blanket around the or each primary steering roller is greater than the wrap angle of the blanket around the or each secondary steering roller. For example, the wrap angle of the blanket around the or each primary steering roller may be at least twice the wrap angle of the blanket around the or each secondary steering roller. In some examples, it may be that the wrap angle of the blanket around the or each primary steering roller is greater than the wrap angle of the blanket around the or each secondary steering roller, that the or each primary steering roller steers the blanket predominantly by twisting, and that the or each secondary steering roller steers the blanket predominantly by stretching. In some examples, the wrap angle of the blanket around the or each primary steering roller is greater than about 45°, for example greater than about 90°, and the wrap angle of the blanket around the or each secondary steering roller is less than about 45°. It may be that, in such examples, pivoting movement of the or each primary steering roller (i.e. by unit pivoting) causes the blanket to twist between adjacent rollers of the plurality of rollers to a greater degree than pivoting movement of the or each secondary steering roller (i.e. by unit pivoting).
In some examples, the offset print apparatus comprises a controller to independently actuate the or each primary and secondary steering rollers to pivot about their respective steering axes to steer the blanket. In some examples, the offset print apparatus further comprises a sensor to determine a lateral position and/or skew of the blanket, and the controller is to independently actuate the or each primary and secondary steering rollers to pivot about their respective steering axes based on an output from the sensor.
In the example shown in
The offset print apparatus 10 also comprises actuators 16A, 16B and 16C to independently actuate pivoting of the primary steering roller 13A and the secondary steering rollers 13B and 13C respectively. The offset print apparatus 10 includes a controller 17 operatively connected to the actuators 16A,16B,16C to control operation of the actuators 16A, 16B, 16C. The controller 17 is to independently actuate the primary steering roller 13A and the secondary steering rollers 13B and 13C to pivot about their respective steering axes to steer the blanket 12. In some examples, the secondary steering rollers 13B and 13C are pivotable independently of one another and the controller 17 is to independently actuate the secondary steering rollers 13B and 13C to pivot about their respective steering axes. In other examples, the secondary steering rollers 13B and 13C are coupled to one another such that pivoting of the secondary steering rollers 13B and 13C is coupled. In such examples, the controller is to actuate the secondary steering rollers 13B and 13C to pivot in unison about their respective steering axes. It has been found that correction of larger lateral offsets is possible using coupled secondary steering rollers than independently pivotable secondary steering rollers.
The primary steering roller 12 A is also translatable along a tensioning axis (indicated by arrow B) normal to the primary roller axis 14A to vary a tension (e.g. in a plane normal to the roller axis 14A) in the blanket 12 by movement to increase the length of the loop circumscribing the rollers. The offset print apparatus 10 further comprises a tensioning actuator (not shown) to drive translation of the primary steering roller along the tensioning axis. The tensioning axis and the primary steering axis 15 are collinear. However, in some examples, the tensioning axis and the primary steering axis may be inclined relative to one another. The controller 17 is to control the tensioning actuator to actuate translation of the primary steering roller 13A along the tensioning axis 15.
The offset print apparatus 10 includes printing agent applicator 18 to apply printing agent to the blanket 12. As shown in
The offset print apparatus 10 also includes an edge sensor 21 operable to determine a location of a lateral edge of the blanket 12 as it travels around the closed loop. The edge sensor 21 is operatively connected to the controller 17 such that the controller 17 receives an output from the edge sensor 21 indicative of the lateral position of the edge of the blanket 12. The controller is to control operation of the actuators 16A,16B,16C based on the output from the edge sensor 21. In other examples, the edge sensor 21 is replaced by any type of sensor known in the field for determining the lateral position of the blanket, in some examples, the offset print apparatus 10 includes a camera for capturing an image of an edge of the blanket and the controller is to determine the lateral position of the blanket based on the image captured by the camera, for example by processing the image using an edge detection algorithm.
The offset print apparatus of the type shown in
Pivoting of the primary steering roller 13A and/or the secondary steering rollers 13B,13C may be used to steer the blanket 12 around the closed loop. Steering the blanket 12 around the closed loop may comprise adjusting a lateral position of the blanket 12 on the rollers 13A-13F and/or adjusting a skew of the blanket 12 on the rollers 13A-13F. Steering the blanket 12 so as to adjust the lateral position of the blanket 12 on the rollers 13A-13F may be performed to correct for a lateral offset of the blanket 2 on the rollers 13A-13F. Steering the blanket 12 so as to adjust the skew of the blanket on the rollers 13A-13F may be performed to correct skew (i.e. a rotational offset) of the blanket 12 on the rollers 13A-13F. Lateral and/or rotational offset of the blanket 12 on the rollers 13A-13F can lead to a reduction in print quality due to inaccurate or incomplete application of printing agent onto the blanket 12 by the printing agent applicator 18, or inaccurate or incomplete transfer of printing agent from the blanket 12 onto the print substrate at the transfer roller 13D. Correction of lateral and/or rotational offsets may therefore improve print quality. Because the primary and secondary steering rollers 13A, 13B and 13C are independently pivotable, greater flexibility in steering control may be possible.
In the example shown in
In use, the controller 17 receives an output from the edge sensor 21 indicative of a lateral position of the blanket 12. The controller 17 determines an offset in lateral position and/or orientation of the blanket 12 based on the output from the edge sensor 21. For example, the controller 17 may determine a difference in the lateral position and/or orientation of the blanket 12 from a predetermined baseline lateral position and/or orientation of the blanket 12. The controller 17 selectively controls operation of the actuators 16A,16B,16C to actuate the primary steering roller 13A and/or one or both of the secondary steering rollers 13B,13C to steer the blanket 12 to correct for the offset in lateral position and/or orientation of the blanket 12, for example to reduce the magnitude of the difference.
It has been found that twisting of the blanket 12 by pivoting the primary steering roller 13A about the primary steering axis 15A is a more effective method of correcting lateral and/or rotational offset of the blanket 12 on the rollers 13A-13F than stretching of the blanket 12 by pivoting one or both of the secondary steering rollers 13B,13C about respective secondary steering axes 15B,15C. In particular, it is possible to correct for larger offsets in lateral position and/or skew of the blanket 12 by steering the blanket using the primary steering roller 13A, whereas it is possible to achieve finer control of smaller offsets in lateral position and/or skew of the blanket 12 by steering the blanket using the secondary steering rollers 13B,13C. It is also possible to correct lateral and/or rotational offsets more quickly by pivoting the primary steering roller 13A than by pivoting the secondary steering rollers 13B,13C.
In addition, when attempting to steer the blanket 12 through large angles (for example, to correct for large lateral offsets), it is more likely for the blanket 12 to slip on the rollers when steered by the secondary steering rollers 13B,13C than when steered by the primary steering roller 13A. One reason for increased blanket slip when steering using the secondary steering rollers 13B,13C is the reduced wrap angle of the blanket 12 around the secondary steering rollers 13B,13C compared to the primary steering roller 13A. Wrap angle cannot be increased through use of snub rollers in contact with the opposing surface of the blanket 12 as this would interfere with the printing process and reduce print quality.
It has also been found that excessive twisting of the blanket 12 may interfere with the printing process. For example, excessive twisting of the blanket 12 (e.g. at any location around the loop) may result in inaccurate or incomplete application of printing agent onto the blanket 12 at the printing agent applicator 18, leading to a reduction in print quality. In addition, excessive pivoting of the primary steering roller 13A can interfere with the operation of the dyer 20.
Accordingly, the controller 17 may selectively operate the primary and secondary steering rollers 13A,13B,13C dependent on the magnitude of the difference in the position and/or orientation of the blanket 12 from the predetermined baseline position and/or orientation of the blanket. For example, the controller 17 may be to select one of the primary steering roller 13A and one or both of the secondary steering rollers 13B,13C to actuate for a steering operation based on a magnitude of a difference between a lateral position and/or skew of the blanket 12 and a predetermined baseline lateral position and/or skew (e.g. a lateral displacement of the blanket) corresponding to the steering operation. The controller may be to select the primary steering roller 13A for a steering operation when the magnitude of the difference exceeds a threshold. The controller may be to select the or each secondary steering roller 13B,13C for a steering operation when the magnitude of the difference is below the threshold. It may be that the primary steering roller 13A does not pivot during the steering operation in which the or each secondary steering roller 13B,13C is selected. Similarly, it may be that neither secondary steering roller 13B,13C pivots during the steering operation in which the primary steering roller 13A pivots.
Accordingly, in some examples, a method of operating the offset print apparatus (as illustrated schematically in
The printing process (such as application of printing agent to the blanket by the printing agent applicator 18, operation of the dryer 20, and/or transfer of printing agent from the blanket to the print substrate) may be suspended while the primary steering roller 13A is pivoted to steer the blanket such that excessive twisting of the blanket does not interfere with the printing process. In some examples, the printing process proceeds while one or both secondary steering rollers 13B,13C are pivoted to steer the blanket and the primary roller axis 14A is static (i.e. the primary steering roller 13A does not pivot about the primary steering axis 15A). In some examples, the primary roller axis 14A is held substantially horizontal as the printing process proceeds Accordingly, in some examples, the controller is to control the printing agent applicator 18 so that the printing agent applicator 18 is disengaged for steering operations when the magnitude of the difference exceeds a threshold, and are engaged for steering operations when the magnitude of the difference is below the threshold. In other examples, the printing process may be suspended while the primary or secondary steering rollers 13A,13B,13C are pivoted to steer the blanket and the printing process may resume when all of the primary and secondary roller axes 14A,14B,14C are static.
In some examples, the method of operating the offset print apparatus includes: determining the difference between the lateral position and/or skew of the blanket and the predetermined baseline position and/or skew; when the magnitude of the difference exceeds a threshold, causing the primary steering roller 13A to pivot about the primary steering axis 15A to adjust the position and/or skew of the blanket to bring the magnitude below the threshold while the printing agent applicator 18 is disengaged; subsequently, when the magnitude of the difference is below the threshold, causing one or both secondary steering rollers 13B,13C to pivot about the respective secondary steering axes 15B,15C to adjust the position and/or skew of the blanket and engaging the printing agent applicator 18 while the primary roller axis 14A of the primary steering roller 13A remains static.
In some examples, the method of operating the offset print apparatus includes: determining the difference between the lateral position and/or skew of the blanket and the predetermined baseline position and/or skew; when the magnitude of the difference exceeds a first threshold, causing the primary steering roller 13A to pivot about the primary steering axis 15A to adjust the position and/or skew of the blanket to bring the magnitude below the first threshold while the printing agent applicator 18 is disengaged; subsequently, when the magnitude of the difference is below the first threshold but above a second threshold, the second threshold being lower than the first threshold, causing one or both secondary steering rollers 13B,13C to pivot about the respective secondary steering axes 15B,15C to adjust the position and/or skew of the blanket to bring the magnitude below the second threshold while the primary roller axis 14A of the primary steering roller 13A remains static and the printing agent applicator 18 is disengaged; and subsequently, when the magnitude of the difference is below the second threshold, engaging the printing agent applicator 18.
It will be understood that various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/019226 | 2/22/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/171826 | 8/27/2020 | WO | A |
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Number | Date | Country | |
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20210370665 A1 | Dec 2021 | US |