Information
-
Patent Grant
-
6499395
-
Patent Number
6,499,395
-
Date Filed
Thursday, December 28, 200024 years ago
-
Date Issued
Tuesday, December 31, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 101 136
- 101 137
- 101 142
- 101 177
- 101 217
- 101 232
- 101 246
- 101 409
-
International Classifications
-
Abstract
An offset printing machine including an impression cylinder, a sheet feed cylinder and a blanket cylinder. An outer peripheral surface of the blanket cylinder is divided into a plurality of color sections in a circumferential direction thereof, and an outer peripheral surface of the sheet feed cylinder has a peripheral length equal to the circumferential length of each color section. A sheet held in the sheet feed cylinder is transferred to the impression cylinder each time the sheet feed cylinder rotates a predetermined number equal to the number of the color sections. One of impression cylinder grippers and a sheet feed cylinder gripper intermittently confront with each other upon rotation of these cylinders. The sheet feed cylinder gripper is moved away from the impression cylinder gripper at the confrontation timing when a sheet is held on the impression cylinder by the impression cylinder gripper, so that any damage to the sheet held on the impression cylinder by the sheet feed cylinder gripper is avoidable.
Description
BACKGROUND OF THE INVENTION
The present invention relates to an offset printing machine, and more particularly, to sheet transfer from a sheet feed cylinder to an impression cylinder and from the impression cylinder to a sheet discharge portion.
Multiple color offset printing machines are known for printing in multiple colors. For example, Japanese Patent Application Publication Toku-Hyou-Hei-9-510410 discloses a four color offset printing machine in which a single impression cylinder, a single sheet discharge mechanism, a single sheet feed conveyor (feeder), a single sheet feed cylinder (sheet transfer cylinder), two blanket cylinders, two plate cylinders, and ink roller groups for four colors are provided.
A sheet feed mechanism including the sheet feed conveyor and the sheet feed cylinder is adapted for supplying a sheet to a surface of the impression cylinder. The impression cylinder has an outer peripheral surface where the sheet is held. The sheet discharge mechanism is adapted to remove the sheet from the surface of the impression cylinder. The blanket cylinders are adapted to press the sheet against the impression cylinder to form an ink image on the sheet.
The outer peripheral surface of the impression cylinder is provided with grippers, each gripper having a pawl at its tip for holding a sheet. The impression cylinder is equally divided into three segments for holding each sheet at each segment, and is driven by a drive motor. Axes of the blanket cylinders and the paper feed cylinder are disposed in parallel with the axis of the impression cylinder, and outer peripheral surfaces of the blanket cylinders and the paper feed cylinder are in contact with the outer peripheral surface of the impression cylinder. The blanket cylinders, the sheet feed conveyer, the sheet feed cylinder, and the sheet discharge mechanism are driven by rotation of the impression cylinder.
Each plate cylinder is formed with a plate at its outer peripheral surface. The axes of the two plate cylinders are disposed in parallel with the axes of the two blanket cylinders, and each plate cylinder is in contact with a corresponding blanket cylinder, so that each plate cylinder is rotated by the rotation of the corresponding blanket cylinder. The outer peripheral surface of each plate cylinder is equally divided into two plate segments, and each plate segment has a peripheral length equal to that of each segment of the impression cylinder. Each plate segment is formed with a plate for one specific color, and a different color is associated with each plate. Therefore, a total of four plates for four different colors are formed in the two plate cylinders.
Each ink roller group is adapted for supplying ink to the plate on the plate cylinder. Two groups of ink rollers are provided for one plate cylinder so as to supply inks of two colors. Therefore, four groups of ink rollers are provided for supplying inks of four different colors. The ink rollers have axes in parallel with the axis of the plate cylinder, and are in contact with the plate cylinder. The ink rollers are rotated by the rotation of the plate cylinder.
In this way, in the offset printing machine capable of performing four color printing with the two blanket cylinders, each sheet is printed with two colors during each single rotation of the impression cylinder, and printing of the additional two colors is performed during the second rotation of the impression cylinder. That is, each sheet is held on the impression cylinder for two rotations thereof, and thereafter must be released from the impression cylinder by the sheet discharge mechanism. If each sheet is supplied to the impression cylinder at every single rotation of the impression cylinder, it becomes impossible to perform four color printing with respect to each sheet. To avoid this, a sheet is supplied to every other segment of the impression cylinder. For example, if a sheet is supplied to a first segment, then, a sheet is not supplied to a second segment, but a sheet is supplied to a third segment. The supplied sheet is held on the impression cylinder until completion of two rotations thereof and is then discharged from the impression cylinder by the sheet discharge mechanism.
No specific arrangement is proposed in the Japanese patent application publication No.Toku-Hyou-Hei 9-510410 for supplying a sheet to every other segment of the impression cylinder.
One conceivable arrangement is to design the outer peripheral length of the sheet feed cylinder equal to the peripheral length of each segment of the impression cylinder, and supply a sheet to the impression cylinder at every twice rotation of the sheet feed cylinder. However, when a sheet is transferred from the sheet feed cylinder to the impression cylinder, each time one of the impression cylinder pawls holding a sheet at an outer periphery of the impression cylinder intersects with sheet feed cylinder pawls for holding a sheet to the outer periphery of the sheet feed cylinder, a sheet cannot be maintained at the outer periphery of the impression cylinder for more than a single rotation of the impression cylinder.
Further, each of the impression cylinder pawls protrudes radially outwardly from the outer peripheral surface of the impression cylinder, and the sheet feed cylinder pawls protrude radially outwardly from the outer peripheral surface of the sheet feed cylinder. Also, recesses are formed in the section of the impression cylinder and the sheet feed cylinder that confronts the protruding pawls. Therefore, when the pawls of the sheet feed cylinder and the impression cylinder intersect without transferring a sheet, that is, for maintaining a sheet on the peripheral surface of the impression cylinder, the pawl provided to the sheet feed cylinder and protruding toward the corresponding recess on the impression cylinder pushes the sheet held on the impression cylinder, and possibly tears the sheet.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an offset printing machine capable of maintaining a sheet held on the impression cylinder without damaging the sheet by the pawl on the sheet feed cylinder when the pawl on the sheet feed cylinder relatively passes through the pawls on the impression cylinder and when there is no need to transfer a sheet from the sheet feed cylinder to the impression cylinder.
This and other objects of the present invention will be attained by an offset printing machine for forming an image on a sheet including a plate cylinder, a blanket cylinder, an impression cylinder, impression cylinder grippers, a sheet feed cylinder, a sheet feed cylinder gripper, an improved sheet feed side impression cylinder gripper drive mechanism, and an improved sheet feed cylinder gripper drive mechanism. The plate cylinder is rotatable about its axis and has an outer peripheral surface equally divided in a circumferential direction into at least two color regions. An ink image is formed on each color region and each color region has an equal circumferential length. The blanket cylinder is rotatable about its axis and has an outer peripheral surface in contact with the color regions and is equally divided in a circumferential direction into at least two color sections. Each ink image on each color region is transferred to each color section, and each color section has an equal circumferential length. The impression cylinder is rotatable about its axis and has an outer peripheral surface on which the sheet is held and transferred. Each color section is in contact with the outer peripheral surface of the impression cylinder for transferring each ink image on each color section onto the sheet. The outer peripheral surface of the impression cylinder is equally divided into a plurality of segments each having a peripheral length equal to the circumferential length of the color region and the color section. The impression cylinders are provided at the outer peripheral surface of the impression cylinder and are movable along with the rotation of the impression cylinder. Each impression cylinder gripper is positioned at each leading end portion of each segment, and each impression cylinder gripper is movable between an open position and a closed position. The sheet feed cylinder is rotatable about its axis and has an outer peripheral surface on which a sheet is held and transferred and in contact with the outer peripheral surface of the impression cylinder at a contact position for transferring the sheet to the impression cylinder. The outer peripheral surface of the sheet feed cylinder has a peripheral length equal to a peripheral length of each of the segments. The sheet feed cylinder gripper is provided at the outer peripheral surface of the sheet feed cylinder and is movable along with the rotation of the sheet feed cylinder. The sheet feed cylinder gripper and the impression cylinder gripper is so positioned to simultaneously reach the contact position. The sheet feed cylinder gripper is movable between an open position and a closed position. The sheet feed side impression cylinder gripper drive mechanism is adapted for moving the impression cylinder gripper to either its open position or closed position at the contact position. The sheet feed cylinder gripper drive mechanism is adapted for moving the sheet feed cylinder gripper to either its open position or closed position. A combination of the sheet feed side impression cylinder gripper drive mechanism and the sheet feed cylinder gripper drive mechanism includes means for providing a sheet transfer timing by switching the impression cylinder gripper from its open position to its closed position and by switching the sheet feed cylinder gripper from its closed position to its open position at a predetermined timing of confrontation between the impression cylinder gripper and the sheet feed cylinder gripper at the contact position. The predetermined confronting timing occurs when the confronting times is equal to the number of the color sections of the blanket cylinder. The sheet feed side impression cylinder gripper drive mechanism includes means for maintaining the closed position of the impression cylinder gripper when the impression cylinder gripper passes by the contact position but except the predetermined confronting timing. The sheet feed cylinder gripper drive mechanism includes means for maintaining the open position of the sheet feed cylinder gripper when the sheet feed cylinder gripper passes by the contact portion but except the predetermined confronting timing. A combination of the maintaining means of the sheet feed side impression cylinder gripper drive mechanism and the maintaining means of the sheet feed cylinder gripper drive mechanism constituting the providing means.
In another aspect of the invention, there is provided an offset printing machine for forming an image on a sheet including a frame, the plate cylinder, the blanket cylinder, the impression cylinder those supported on the frame, the impression cylinder gripper, the sheet feed cylinder, the sheet feed cylinder gripper, an improved sheet feed side impression cylinder gripper drive mechanism, and an improved sheet feed cylinder gripper drive mechanism. The sheet feed side impression cylinder gripper drive mechanism is adapted for moving the impression cylinder gripper to either its open position or closed position at the contact position. The sheet feed cylinder gripper drive mechanism is adapted for moving the sheet feed cylinder gripper to either its open position or closed position. The sheet feed side impression cylinder gripper drive mechanism includes a cam shaft, a first cam, a first grip switching cam, and a first link mechanism. The cam shaft is rotatably supported by the frame, and is rotated once each time the impression cylinder rotates a predetermined number which is the number of the color sections divided by the number of the segments. The first cam is provided integrally with the cam shaft and is rotatable together with the cam shaft. The first cam has a front half first cam surface area and a rear half second cam surface area. The first grip switching cam is supported to the frame and is movable between an abutment position and a non-abuttable position. In the abutment position, the first grip switching cam is abuttable on the impression cylinder gripper for moving the impression cylinder gripper from their closed position to their open position and then to the closed position when each one of the impression cylinder grippers passes by the contact position. In the non-abutment position, the grip switching cam is positioned spaced away from the impression cylinder grippers for maintaining the impression cylinder grippers to their closed position. The first link mechanism has one end in contact with the first cam and movable in accordance with a contour of the first cam, and has another end connected to the first grip switching cam for moving the first grip switching cam between the abutment position and the non-abutment position. The abutment position is provided by the contact of the one end with the first cam surface area, and the non-abutment position is provided by the contact of the one end with the second cam surface area. The sheet feed cylinder gripper drive mechanism includes a second cam, a second grip switching cam, a fixed cam, and a second link mechanism. The second cam is provided integrally with the cam shaft and is rotatable together with the cam shaft. The second cam has a front half cam surface area and a rear half cam surface area. The front half cam surface area is superposed with the second cam surface area of the first cam and the rear half cam surface area is superposed with the first cam surface area of the first cam. The second grip switching cam is supported to the frame and is movable between an abutment position abuttable on the sheet feed cylinder gripper for moving the sheet feed cylinder gripper from its closed position to its open position when the sheet feed cylinder gripper passes by the contact position and non-abutment position spaced away from the sheet feed cylinder gripper for maintaining the sheet feed cylinder gripper to its closed position. The fixed cam is fixed to the frame and is positioned downstream of the second grip switching cam with respect to a rotational direction of the sheet feed cylinder. The sheet feed cylinder gripper is abutable on the fixed cam for providing open position of the sheet feed cylinder gripper. The second link mechanism has one end in contact with the second cam and movable in accordance with a contour of the second cam, and has another end connected to the second grip switching cam for moving the second grip switching cam between the abutment position and the non-abutment position. The abutment position is provided by the contact of the one end with the rear half cam surface area, and the non-abutment position is provided by the contact of the one end with the front half cam surface area.
In still another aspect of the invention, there is provided an offset printing machine for forming an image on a sheet including the plate cylinder, the blanket cylinder, the impression cylinder, the impression cylinder grippers, a sheet discharge mechanism, an improved sheet discharge side impression cylinder gripper drive mechanism, and an improved sheet discharge gripper driving mechanism. The sheet discharge mechanism includes two sprockets, an endless chain, and at least two sheet discharge grippers. The two sprockets are rotatable about their axes extending in a direction parallel with the axis of the impression cylinder. The endless chain is mounted on the sprockets and is movable by the rotation of the sprockets. The at least two sheet discharge grippers are fixed to the endless chain and is equidistantly spaced away from each other. Each of the discharge grippers are movable between its open position for receiving and releasing a sheet and closed position for holding a sheet. The impression cylinder grippers and the discharge grippers provide a positional relationship that any one of the impression cylinder grippers reaches a discharge position between the impression cylinder and the sheet discharge mechanism when one of the sheet discharge grippers reaches the discharge position. The sheet discharge side impression cylinder gripper drive mechanism is adapted for moving each one of the impression cylinder grippers between its open position and closed position at the sheet discharge position. The sheet discharge gripper driving mechanism is adapted for moving each one of the sheet discharge grippers between its open position and closed position at the sheet discharge position. The sheet discharge side impression cylinder gripper drive mechanism includes means for maintaining the closed position of the impression cylinder gripper when the impression cylinder gripper passes by the sheet discharge position provided that any one of the sheet discharge grippers is positioned offset from the sheet discharge position. At least two sheet discharge grippers and the impression cylinder grippers provide a positional relationship so that one of the impression cylinder grippers is in confrontation with one of the sheet discharge grippers at a predetermined timing occurring at every predetermined number of access of any one of the impression cylinder grippers to the sheet discharge position. The predetermined number is equal to the number of color sections of the blanket cylinder.
In still another aspect of the invention, there is provided an offset printing machine for forming an image on a sheet including a frame, the plate cylinder, the blanket cylinder, the impression cylinder those supported on the frame, the impression cylinder grippers, the sheet discharge mechanism, and an improved sheet discharge side impression cylinder gripper drive mechanism, and an improved sheet discharge gripper driving mechanism. The sheet discharge side impression cylinder gripper drive mechanism is adapted for moving each one of the impression cylinder grippers between its open position and closed position at the sheet discharge position. The sheet discharge gripper driving mechanism is adapted for moving each one of the sheet discharge grippers between its open position and closed position at the sheet discharge position. The at least two sheet discharge grippers and the impression cylinder grippers provide a positional relationship so that one of the impression cylinder grippers is in confrontation with one of the sheet discharge grippers at a predetermined timing occurring at every predetermined number of access of any one of the impression cylinder grippers to the sheet discharge position. The predetermined number is equal to the number of color sections of the blanket cylinder. The sheet discharge side impression cylinder gripper drive mechanism includes a cam shaft, a cam member, a discharge grip switching cam, and a link mechanism. The cam shaft is rotatably supported by the frame, and is rotated once each time the impression cylinder rotates a predetermined number which is the number of the color sections divided by the number of the segments. The cam member is provided integrally with the cam shaft and is rotatable together with the cam shaft. The cam member has a front half first cam surface area and a rear half second cam surface area. The discharge grip switching cam is supported to the frame and is movable between an abutment position abuttable on the impression cylinder grippers for moving the impression cylinder grippers from their closed position to their open position when each one of the impression cylinder grippers passes by the sheet discharge position and non-abutment position spaced away from the impression cylinder grippers for maintaining the impression cylinder grippers to their closed position. The link mechanism has one end in contact with the cam member and movable in accordance with a contour of the cam member, and has another end connected to the discharge grip switching cam for moving the discharge grip switching cam between the abutment position and the non-abutment position. The abutment position is provided by the contact of the one end with the first cam surface area, and the non-abutment position is provided by the contact of the one end with the second cam surface area, whereby the closed position of the impression cylinder gripper is maintained when the impression cylinder gripper passes by the sheet discharge position provided that any one of the sheet discharge gripper is positioned offset from the sheet discharge position.
According to the above described offset printing machine, by the sheet feed side impression cylinder gripper drive mechanism and the sheet feed cylinder gripper drive mechanism, the impression cylinder gripper and the sheet feed cylinder gripper perform sheet transfer operation at a predetermined timing of confrontation between the impression cylinder gripper and the sheet feed cylinder gripper at the contact position. The confronting timing occurs when the confronting number is equal to the number of the color sections of the blanket cylinder. Except the predetermined confrontation timing but when the impression cylinder gripper and the sheet feed cylinder gripper reach the contact position, the impression cylinder gripper is maintained in its closed position as it pass by the contact position and the sheet feed cylinder gripper is maintained in its open position as they pass by the contact position. Accordingly, a sheet is transferred from the sheet feed cylinder to the impression cylinder only once each number of times the blanket cylinder is divided into color regions. When no sheet transfer is performed, the sheet feed cylinder grippers provided on the sheet feed cylinder will not damage the sheet held on the outer peripheral surface of the impression cylinder.
Further, according to the above described offset printing machine, the sheet discharge grippers are separated from each other along the length of the chain by a distance equal to the outer peripheral length of the blanket cylinder, and are positioned to meet with an impression cylinder gripper at the discharge position of a sheet to transfer the sheet from the impression cylinder gripper to the sheet discharge gripper. The sheet discharge is performed at a predetermined timing of confrontation between the impression cylinder gripper and the sheet discharge gripper at the sheet discharge position. The predetermined confrontation timing occurs at every predetermined number of access of the impression cylinder gripper to the discharge position, the predetermined number being equal to the number of color sections of the blanket cylinder. Accordingly, a sheet is transferred from the impression cylinder to the sheet discharge mechanism at the predetermined confrontation timing. When no sheet transfer is being performed, there is no danger that the sheet discharge grippers provided to the sheet discharge mechanism will damage the sheets supported on the outer peripheral surface of the impression cylinder.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1
is a schematic side view showing an offset printing machine according to an embodiment of the present invention;
FIG. 2
is a side view opposite the side of
FIG. 1
showing detail of a sheet feed cylinder gripper drive mechanism, a sheet feed side impression cylinder gripper drive mechanism, and a sheet discharge side impression cylinder gripper drive mechanism according to the embodiment;
FIG. 3
is a side view showing a positional relationship among a sheet feed cylinder gripper, an impression cylinder gripper, sheet discharge grippers, the sheet feed cylinder gripper drive mechanism, the sheet feed side impression cylinder gripper drive mechanism, the sheet discharge side impression cylinder gripper drive mechanism, and a sheet discharge gripper cam which serves as a sheet discharge gripper drive mechanism in the offset printing machine according to the embodiment;
FIG. 4
is a developmental view showing configuration of the sheet feed cylinder gripper drive mechanism, the sheet feed side impression cylinder gripper drive mechanism, and the sheet discharge side impression cylinder gripper drive mechanism of
FIG. 3
;
FIG. 5
is a developmental view showing the sheet feed cylinder gripper drive mechanism and the sheet feed cylinder gripper according to the embodiment;
FIG. 6
is a developmental view showing the impression cylinder gripper according to the embodiment;
FIG. 7
is a side view showing a sheet feed side impression cylinder gripper drive mechanism and a sheet discharge side impression cylinder gripper drive mechanism of the offset printing machine according to a modified embodiment and as viewed from a position opposite to
FIG. 1
;
FIG. 8
is a developmental view showing the sheet feed side impression gripper drive mechanism and the sheet discharge side impression cylinder drive mechanism of
FIG. 7
;
FIG. 9
is a developmental view showing detail of the sheet feed side impression cylinder gripper drive mechanism and the sheet discharge side impression cylinder gripper drive mechanism of
FIG. 7
; and
FIG. 10
is a front view for description of movement of grip switching cams of the sheet feed impression cylinder gripper drive mechanism and the sheet discharge side impression cylinder gripper drive mechanism of FIG.
7
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
An offset printing machine according to one embodiment of the present invention will be described with reference to
FIGS. 1 through 6
.
(1) General Arrangement
First, a general arrangement of the offset printing machine will be described with reference to FIG.
1
. The offset printing machine includes an ink section
800
including blanket cylinders
821
,
822
, plate cylinders
811
,
812
, and ink roller groups
801
,
802
,
803
,
804
for printing ink images on a sheet held on an impression cylinder
600
.
A sheet feed mechanism for feeding sheets, which serve as a print medium, to the impression cylinder
600
is disposed to one side of the impression cylinder
600
. The sheet feed mechanism includes a sheet feed portion (sheet feed pile)
1
, a feeder board
100
, an infeed portion
900
, and a sheet feed cylinder
500
for feeding a sheet stored in the sheet feed pile
1
to the impression cylinder
600
. The infeed portion
900
includes a front lay mechanism
300
for abutting a leading edge of the sheets to temporarily prevent transport of sheets, a sheet lateral position control mechanism (a pull guide mechanism)
200
for adjusting position of the sheets in the widthwise direction, and a swing mechanism
400
for transferring sheets transported from the feeder board
100
to the sheet feed cylinder
500
.
A sheet discharge mechanism
700
is disposed on the other side of the impression cylinder
600
than the sheet feed cylinder
500
. The sheet discharge mechanism
700
is adapted for discharging printed sheets, which have received transfer of an ink image on the impression cylinder
600
from the ink section
800
. The sheet discharge mechanism
700
includes sheet discharge sprockets
701
,
702
, an endless chain
710
mounted around the sheet discharge sprockets
701
,
702
, and sheet discharge grippers
720
,
730
disposed on the chain
710
. A sheet discharge pile
2
is provided adjacent to the sheet discharge mechanism
700
for accumulating printed sheets transported by the sheet discharge mechanism
700
.
The sheet feed cylinder
500
, the impression cylinder
600
, the blanket cylinders
821
,
822
, and the plate cylinders
811
,
812
have cylindrical shapes, and are rotatable about their axes extending in parallel with each other. Also, the two discharge sprockets
701
,
702
of the sheet discharge mechanism
700
are also rotatable about their axes which extend in parallel with the sheet feed cylinder
500
and the like. The rotational directions of various components are indicated by arrows in FIG.
1
. As shown in the drawings, the sheet feed cylinder
500
, the sheet discharge sprocket
701
of the sheet discharge mechanism
700
, and the blanket cylinders
821
,
822
contact the outer peripheral surface of the impression cylinder
600
, the plate cylinder
811
contacts the outer periphery of the blanket cylinder
821
, and the plate cylinder
812
contacts the outer periphery of the blanket cylinder
822
.
The above described cylinders and mechanisms are driven by a motor (not shown) fixed to a frame
3
shown in
FIGS. 4
to
6
. The output shaft of the motor is connected to the impression cylinder
600
through pulleys and gears. The sheet feed cylinder
500
is driven by rotational force of the impression cylinder
600
, which is driven by rotation of the impression cylinder
600
from the motor. The abutment mechanism
300
and the sheet lateral position control mechanism
200
are driven by rotational force of the sheet feed cylinder
500
. The feeder board
100
is driven by a drive force transmitted from a drive mechanism (not shown) for driving the abutment mechanism
300
and the sheet lateral position control mechanism
200
. The sheet discharge sprockets
701
,
702
for driving the chain
710
of the sheet discharge mechanism
700
are driven by rotational force of the impression cylinder
600
. Further, the blanket cylinders
821
,
822
are driven by rotation of the impression cylinder
600
, and the plate cylinders
811
,
812
are driven by the rotational force of the blanket cylinders
821
,
822
.
(2) Ink Section
800
The ink section
800
according to the present embodiment provides a printer that uses four different colored inks. Normally, the four colors of ink used are magenta, cyan, yellow, and black. The ink roller group
801
,
802
,
803
,
804
supplies different colors of ink to the plate cylinders
811
,
812
.
The peripheral surface of each of the plate cylinders
811
,
812
is divided into two equal semicircular plate regions
811
a
,
811
b
and
812
a
,
812
b
respectively. Each of the four regions
811
a
,
811
b
,
812
a
,
812
b
is formed with a plate that corresponds to one of the colors supplied by the ink roller group
801
,
802
,
803
, and
804
, and is supplied with ink from only a corresponding one of the ink roller group
801
,
802
,
803
, and
804
. The plate cylinders
811
,
812
are adapted for forming ink images on the peripheral surface of the blanket cylinders
821
,
822
.
The blanket cylinders
821
,
822
each have an outer peripheral surface the same length as that of the plate cylinders
811
,
812
. The blanket cylinders
821
,
822
are divided in their circumferential direction into two different color sections
821
a
,
821
b
and
822
a
,
822
b
respectively, in the same number of divisions as the outer peripheral surface of the plate cylinder
811
,
812
. The plate cylinders
811
,
812
and the blanket cylinders
821
,
822
rotate at the same speed so as not to shift in position where they contact. The four color sections
821
a
,
821
b
,
822
a
,
822
b
on the outer surface of the blanket cylinders
821
,
822
correspond to the four plate sections
811
a
,
811
b
,
812
a
,
812
b
on the peripheral surface of the plate cylinders
811
,
812
. The blanket cylinders
821
,
822
and the plate cylinders
811
,
812
rotate in association so that the start points (and end points) of the color sections
821
a
,
821
b
,
822
a
,
822
b
match the start points (and end points) of the corresponding plate regions
811
a
,
811
b
,
812
a
,
812
b.
The outer peripheral surface of the impression cylinder
600
is divided uniformly in the circumferential direction into three segments
600
a
,
600
b
, and
600
c
, each having the same length as the color sections
821
a
,
821
b
,
822
a
,
822
b
of the blanket cylinders
821
,
822
. The impression cylinder
600
rotates ⅔ times for each entire turn of the plate cylinders
811
,
812
and each entire turn of the blanket cylinders
821
,
822
, so as not to shift in position where they contact. The segments
600
a
,
600
b
,
600
c
of the impression cylinder
600
each correspond to one of the color sections
821
a
,
821
b
,
822
a
,
822
b
of the blanket cylinders
821
,
822
. The impression cylinder
600
and the blanket cylinders
821
,
822
rotate in association so that the start points (and end points) of the segments
600
a
,
600
b
, and
600
c
match the start points (and end points) of the color sections
821
a
,
821
b
,
822
a
,
822
b.
(3) Impression Cylinder Grippers
610
,
620
,
630
Impression cylinder grippers
610
,
620
,
630
each provided with impression pawls
612
,
622
,
632
for holding a sheet on the outer peripheral surface of the impression cylinder
600
are provided at the leading end edges of the segments
600
a
,
600
b
, and
600
c
. These impression cylinder grippers
610
,
620
,
630
are fixed to the impression cylinder
600
, so that the grippers can be circularly moved upon rotation of the impression cylinder
600
.
The impression cylinder grippers
610
,
620
,
630
are each for holding a single sheet against the segments
600
a
,
600
b
,
600
c
, and are capable of switching between a closed condition (closed position) for holding a sheet and an open condition (open position) for receiving or releasing a sheet. In the open position, impression cylinder pawls
612
,
622
,
632
(
FIG. 3
) provided to the impression cylinder grippers
610
,
620
,
630
move to a position away from the outer peripheral surface of the impression cylinder
600
in a radially outward direction of the impression cylinder
600
. In the closed condition, the impression cylinder pawls
612
,
622
,
632
provided to the impression cylinder grippers
610
,
620
,
630
move to positions in conformance with the outer peripheral surface of the impression cylinder
600
. Each impression cylinder pawl of each impression cylinder gripper
610
,
620
,
630
is configured to enter each recessed portion (to be described later), which is formed in the outer peripheral surface of the sheet feed cylinder
500
, at a sheet transfer position (contact position)
600
S between the impression cylinder
600
and the sheet feed cylinder
500
.
Each of the impression cylinder grippers
610
,
620
,
630
includes a plurality of gripers arrayed in a row in a direction parallel to the center axis of the impression cylinder
600
.
FIG. 6
shows details of the configuration of the impression cylinder grippers
610
,
620
, and
630
. The impression cylinder grippers
610
,
620
,
630
all have the same configuration, so the following description will be made for the impression cylinder gripper
610
as a representative example. Members of the impression cylinder gripper
620
,
630
that correspond to those of the impression cylinder gripper
610
are referred to using the numbering increased by 10 and 20, respectively.
A pawl shaft
611
is provided on the impression cylinder gripper
610
. The pawl shaft
611
has a length substantially the same as the axial length of the impression cylinder
6
. The pawl shaft
611
extends perpendicular to the frame
3
. First and second arm members
611
A and
611
B are provided integrally with the pawl shaft
611
and extend in parallel with the frame
3
. A plurality of impression cylinder pawls
612
are provided in a row aligned in the axial direction of the impression cylinder
600
and are provided integrally with the pawl shaft
611
. A plurality of recessed portions are formed on the outer peripheral surface of the impression cylinder
600
for allowing the sheet feed cylinder gripper
510
to enter into the impression cylinder
600
. The recessed portions are arrayed in alternate relationship with the impression cylinder pawls
612
.
A cam follower
614
for abutting against grip switching cams
653
,
673
(described later) is provided on a free end of the first arm member
611
A. A spring
613
is connected between the impression cylinder
600
and a free end of the second arm member
611
B for normally urging the impression cylinder pawls
612
into its closed position where the impression cylinder pawls abut against associated impression cylinder pawl stand (not shown) to hold a sheet. When the cam follower
614
is located on the cam surface of the grip switching cam
653
or
673
, the impression cylinder pawls
612
move against the urging force of the spring
613
into an open position, separated from the impression cylinder pawl stand to either receive or release a sheet.
As will be described later, drive force for switching the impression cylinder grippers
610
,
620
,
630
to their open condition at a position directly before the contact position
600
S, that is, drive force for driving the impression cylinder grippers
610
,
620
,
630
for receiving each sheet therein is transmitted once each time the impression cylinder
600
rotates two thirds of a full rotation. The value of “two thirds(⅔)” of a full rotation of the impression cylinder
600
is determined by dividing the number of color section in the blanket cylinder by the number of segments in the impression cylinder.
With this configuration, when one of the impression cylinder grippers
610
,
620
,
630
approaches the sheet feed cylinder
500
, a switching operation is performed to bring that impression cylinder gripper into its open condition to receive a sheet from the sheet feed cylinder
500
. After the impression cylinder
600
has rotated one third of a full rotation, the next impression cylinder gripper
610
,
620
,
630
near the sheet feed cylinder
500
maintains its closed condition. In other words, open condition switching operation that is associated with sheet transfer and a closed condition maintenance operation that is unassociated with sheet transfer are performed in alternation. During the open condition switching operation, the corresponding impression cylinder gripper
610
,
620
, or
630
is brought into its open position directly before it reaches the contact position
600
S and is switched into its closed condition at a position directly after it passes by the contact position
600
S. During the closed condition maintenance operation, the impression cylinder gripper
610
,
620
or
630
is maintained in closed condition when the circular position of the gripper is directly before and after the contact position
600
S.
As will be described later, drive force for switching the impression cylinder gripper
610
,
620
,
630
into the open condition at a position immediately after it reaches a most proximity position (sheet discharge position)
600
D between the impression cylinder
600
and the sheet discharge mechanism
700
, that is, the drive force for the operation to release a sheet from the impression cylinder grippers
610
,
620
,
630
, is transmitted once each time the impression cylinder
600
rotates two thirds of a full rotation. It should be noted that “two thirds ” of a full rotation of the impression cylinder
600
is determined by the number of color sections in each of the blanket cylinders
821
,
822
divided by the number of segments in the impression cylinder
600
. The open condition switching operation is performed on one of the impression cylinder grippers
610
,
620
,
630
when it approaches the sheet discharge mechanism
700
. The closed condition maintenance operation is then performed on one of the impression cylinder grippers
610
,
620
,
630
after the impression cylinder
600
rotates one third of a full rotation. In this manner, the open condition switching operation and the closed condition maintenance operation are performed alternately as the impression cylinder grippers
610
,
620
,
630
approach and pass by the sheet discharge mechanism
700
. That is, during the open condition switching operation, each impression cylinder gripper
610
,
620
,
630
is maintained at its closed condition immediately before it reaches the most proximity position
600
D, and is switched into its open condition immediately after it reaches the most proximity position
600
D. During the closed condition maintenance operation, each impression cylinder gripper
610
,
620
,
630
is maintained in the closed condition before and after it reaches the most proximity position
600
D.
(4) Sheet Feed Mechanism
The feeder board
100
in the sheet feed mechanism is formed in a conveyer belt shape. One sheet at a time from the sheet feed pile
1
is placed on the upper surface of the feeder board
100
and transported to the infeed portion
900
. The feeder board
100
is driven at a speed for transporting a single sheet each time the impression cylinder
600
rotates two thirds of a full rotation.
The infeed portion
900
includes a swing mechanism
400
, a front lay mechanism
300
, and a sheet lateral position control mechanism
200
. The swing mechanism
400
is adapted for transferring the sheet from the feeder board
100
to the sheet feed cylinder
500
. The front lay mechanism and the sheet lateral position control mechanism
200
are adapted for regulating a position and orientation of the sheet on a sheet feed passage before transferring the sheet to the sheet feed cylinder
500
from the feeder board
100
.
The front lay mechanism (abutment mechanism) for aligning the orientation of the sheet is positioned between the feeder board
100
and the swing mechanism
400
. The front lay mechanism (abutment mechanism) includes an abutment member
301
and an abutment member driving mechanism
310
. The abutment member
301
is movable between an intrusion position (projecting position) where the abutment member
301
intrudes into a sheet transport pathway between the feeder board
100
and the swing mechanism
400
, and a retracted position away from the sheet transport pathway. The abutment member driving mechanism
310
is connected to the abutment member
301
to move the abutment member
301
between its intrusion position and its retracted position. The abutment member driving mechanism
310
normally holds the abutment member
301
in its intrusion position. However, the abutment member driving mechanism temporarily moves the abutment member
301
in its retracted position each time the impression cylinder
600
rotates two thirds of a full rotation.
The sheet lateral position control mechanism
200
is provided between the feeder board
100
and the front lay mechanism
300
. The sheet lateral position control mechanism
200
is adapted for moving sheets in a widthwise direction to a predetermined position on the sheet transport pathway to align a widthwise edge of each sheet with a predetermined line. The sheet lateral position control mechanism
200
includes a sheet holding portion (not shown) and a sheet holding portion drive mechanism (not shown). The sheet holding portion is positioned on the sheet transport pathway and between the feeder board
100
and the abutment portion of the front lay mechanism
300
for holding the sheet and moving the sheet in its widthwise direction. Further, the sheet holding portion driving mechanism is adapted for moving the sheet holding portion in order to selectively allow the sheet to pass therethrough, or in order to have the holding portion to hold the sheet and move the holding portion in the widthwise direction of the sheet. The sheet holding portion drive mechanism permits the sheet holding portion to hold and move the sheet in its widthwise direction, each time the impression cylinder
600
rotates two thirds of a full rotation (each time the sheet feed cylinder rotates twice).
The swing mechanism
400
includes a swing gripper
410
including swing pawls and swing pawl stands (not shown) for nipping a leading edge of a sheet transported from the feeder board
100
therebetween for holding the sheet. The swing pawls are pivotally movable with respect to the swing pawl stands between closed position for holding sheets in association with the swing pawl stands and open position for receiving and releasing sheets. The swing pawls and the swing pawl stands of the swing gripper
410
are integrally reciprocally movable between a position near the feeder board
100
and a standby position (not shown) moving past near the outer peripheral surface of the sheet feed cylinder
500
. Further, the swing gripper is so positioned that the swing pawls of the swing gripper can enter into a recess (not shown) formed on the outer peripheral surface of the sheet feed cylinder
500
when the swing gripper moves to the vicinity of a contact portion with the sheet feed cylinder
500
.
Switching to the open position and subsequent switching to the closed position of the swing pawls at a position near the feeder board
100
, that is, sheet receiving operation from the feeder board
100
to the swing mechanism
400
is performed once, each time the impression cylinder
600
rotates two third of full rotation. Further, the swing gripper
410
is reciprocally moved once between the position near the feeder board
100
and the standby position, each time the impression cylinder rotates one third of full rotation (each time the sheet feed cylinder rotates once).
In this way, during the single operation cycle of the infeed portion
900
, the reciprocal movement of the swing gripper that accompanies sheet transfer, and the reciprocal movement of the swing gripper that does not accompany sheet transfer, are performed alternately. To be more specific, it will be assumed that the impression cylinder
600
is in its 0th rotation when the first sheet reaches near the abutment member. In this case, the sheet holding portion of the sheet lateral position control mechanism
200
is positioned to allow sheets to pass therethrough, so a sheet passes near the sheet holding portion of the sheet lateral position control mechanism
200
. Further, the abutment member of the front lay mechanism
300
is positioned in its protrusion position so that the leading edge of a sheet transported by the feeder board
100
abuts against the abutment member so that further transport of the sheet by the swing mechanism
400
is prevented. The operation of the abutment member that prevents sheet supply and the operation of the feeder board
100
that transports sheets work together to adjust the orientation of the sheet so that its leading edge in the transport direction is aligned parallel with the center axis of the sheet feed cylinder
500
. At this time, the sheet holding portion driving mechanism of the sheet lateral position control mechanism
200
is driven to permit the sheet holding portion to hold the sheet and to move the holding portion in the widthwise direction of the sheet. Thus, the sheet is moved to the predetermined widthwise position. As a result, sheet alignment is performed before the sheet is held between the swing pawls of the swing gripper
410
and the swing pawl stands. At this time, the swing pawls of the swing gripper
410
moves into its open position so the swing gripper
410
is ready to receive a sheet. Then, the swing gripper pawl is moved to its closed position to nip the leading edge of the sheet between the swing pawls and the swing pawl stands. Afterwards, the sheet holding portion drive mechanism of the sheet lateral position control mechanism
200
moves the sheet holding portion so that the sheet can pass thereby, and the abutment member of the front lay mechanism
300
is moved to the retraction position by the abutment member driving mechanism. The swing gripper moves the swing pawls and the swing pawl stands from the position near the feeder board
100
to near the outer peripheral surface of the sheet feed cylinder
500
while the swing pawls are maintained in their closed position, that is, while the sheet is held in the swing gripper
410
. Then the swing pawls move to their open position for releasing a sheet, whereupon the sheet is passed to the sheet feed cylinder
500
. Next, the swing gripper
410
moves to its standby position (not shown) and then again moves past the peripheral surface of the sheet feed cylinder
500
and returns to its position near the feeder board
100
.
Because the feeder board
100
transports a single sheet at a transport speed each time the impression cylinder
600
rotates two thirds of a full rotation, when the impression cylinder
600
is in its ⅓
th
rotation, no sheet is supplied to the infeed portion
900
. The swing mechanism
400
operates in the same manner as 0
th
rotation described above. However, because no sheet is supplied to the swing mechanism
400
, the swing gripper
410
holds no sheet when the swing gripper
410
with the swing pawls and the swing pawl stands moves from near the feeder board
100
, past the outer peripheral surface of the sheet feed cylinder
500
, into its standby position (not shown). No sheet is passed to the sheet feed cylinder
500
. Then, the swing gripper
410
with the swing pawls and the swing pawl stands moves from the standby position (not shown), past the outer peripheral surface of the sheet feed cylinder
500
, and back to its position near the feeder board
100
.
Because the feeder board
100
supplies a single sheet each two thirds of a full rotation of the impression cylinder
600
, the same operations as performed in 0
th
rotation are performed when the impression cylinder
600
rotates another one third of a full rotation into its ⅔
th
rotation, that is, when it rotates 240 degrees.
As described above, the outer peripheral length of the sheet feed cylinder
500
is the same length as the peripheral length of the color sections
821
a
,
821
b
,
822
a
,
822
b
of the blanket cylinders
821
,
822
. That is, the outer peripheral length of the sheet feed cylinder
500
is the same length as the peripheral length of the segments
600
a
,
600
b
,
600
c
of the impression cylinder
600
. Driving force is transmitted to the sheet feed cylinder
500
so that the sheet feed cylinder
500
rotates a single rotation each time the impression cylinder
600
rotates one third of full rotation.
(5) Sheet Feed Cylinder Gripper
510
A sheet feed cylinder gripper
510
is provided to the sheet feed cylinder
500
at a position along the outer peripheral surface thereof. The sheet feed cylinder gripper
510
has sheet feed cylinder pawls
512
for supporting the sheet on the outer peripheral surface of the sheet feed cylinder
500
. The sheet feed cylinder gripper
510
is fixed to the sheet feed cylinder
500
so as to move with rotation of the sheet feed cylinder
500
.
The sheet feed cylinder gripper
510
is so positioned such that the sheet feed cylinder gripper
510
reaches the contact portion
600
S when one of the impression cylinder grippers
610
,
620
,
630
each provided at each leading edge of each segment
600
a
,
600
b
,
600
c
simultaneously reaches the contact portion
600
S in accordance with the rotation of the sheet feed cylinder
500
and the impression cylinder
600
. Each sheet feed cylinder gripper
510
enters into each recess formed in the peripheral surface of the impression cylinder
600
when located at the contact position
600
S. The recesses are formed on the outer peripheral surface of the impression cylinder
600
in alternating fashion with impression cylinder gripper pawls
612
. Further, each sheet feed cylinder gripper
510
intersects with the swing pawls when the swing gripper
410
approaches the outer peripheral surface of the sheet feed cylinder
500
.
The sheet feed cylinder gripper
510
is adapted for supporting a single sheet on the sheet feed cylinder
500
. The sheet feed cylinder gripper
510
can be switched between a closed condition (closed position) for holding a sheet and an open condition (open position) for releasing or receiving a sheet. During the open condition, the sheet feed cylinder pawls
512
shown in
FIG. 5
provided on the sheet feed cylinder gripper
510
moves in the radially outward direction of the sheet feed cylinder
500
away from the outer peripheral surface of the sheet feed cylinder
500
. During the closed condition, the sheet feed cylinder pawls
512
move to a position in conformance with the outer peripheral surface of the sheet feed cylinder
500
. The sheet feed cylinder pawls
512
are configured to intrude into the above-described recess formed in the outer peripheral surface of the impression cylinder
600
at the contact position
600
S between the impression cylinder
600
and the sheet feed cylinder
500
.
FIG. 5
shows detailed configuration of the sheet feed cylinder gripper
510
. A pawl shaft
511
is provided on the sheet feed cylinder gripper
510
. The pawl shaft
511
extends perpendicular to the frame
3
to a length equivalent to the axial length of the sheet feed cylinder
500
. First and second arm portion
511
A,
511
B are provided integrally with the pawl shaft
511
and extend parallel with the frame
3
. A plurality of sheet feed cylinder pawls
512
are provided integrally with the pawl shaft
511
and are arrayed in a row parallel with the axial direction of the sheet feed cylinder
500
. Recesses are formed on the outer peripheral surface of the sheet feed cylinder
500
in a row aligned with the row of sheet feed pawls
512
and in alternate fashion therewith so as to allow the impression cylinder pawls
612
,
622
,
632
, and the swing pawls of the swing gripper
410
to enter into the corresponding recess.
A cam follower
514
is provided at a free end of the first arm portion
511
A. The cam follower
514
is for abutting against a movable cam
534
and a fixed cam
536
described later. A spring
513
is connected between the sheet feed cylinder
500
and a free end of the second arm portion
511
B for urging the sheet feed cylinder pawls
512
into a closed position where the sheet feed cylinder pawls
512
contact sheet feed cylinder pawl stands (not shown) to hold a sheet. When the cam follower
514
contacts the cam surface of the fixed cam
536
or the movable cam
534
, the sheet feed cylinder pawls
512
move against the urging force of the spring
513
into an open position where the sheet feed cylinder pawls
512
are separated from the sheet feed cylinder pawl stands (not shown) to either receive or re-lease a sheet.
The operation for switching the sheet feed cylinder gripper
510
into its open condition when the sheet feed cylinder gripper
510
approaches the swing mechanism
400
is performed once each time the impression cylinder
600
rotates one third of a full rotation (each time the sheet feed cylinder
500
rotates once). At this time, a sheet is received by the sheet feed cylinder gripper
510
, assuming that the sheet has been supplied from the swing mechanism
400
. On the other hand, if no sheet has been supplied from the swing mechanism
400
, then the sheet feed cylinder gripper
510
will not receive a sheet.
The operation for switching the sheet feed cylinder gripper
510
into its open condition immediately after the sheet feed cylinder gripper
510
reaches the contact position
600
S is performed once each time the impression cylinder
600
rotates one third of a full rotation (at every single rotation of the sheet feed cylinder
500
). The operation for switching the sheet feed cylinder gripper
510
into its open condition immediately before the sheet feed cylinder gripper
510
reaches the contact position
600
S is performed once each time the impression cylinder
600
rotates two thirds of a full rotation, or said differently, each time the sheet feed cylinder
500
rotates completely two times. That is, two operations are performed alternately each time the impression cylinder
600
rotates two thirds of a full rotation, that is, each time the sheet feed cylinder
500
rotates twice. One operation is performed for a sheet feed cylinder gripper
510
that holds no sheet, and the other is performed for a sheet feed cylinder gripper
510
that holds a sheet. In the one operation, the sheet feed cylinder gripper
510
without a sheet is maintained in its open condition from immediately before it reaches the con-tact position
600
S to immediately after it reaches the con-tact position
600
S. In another operation, the closed position of the sheet feed cylinder gripper
510
is maintained immediately before it reaches the contact position
600
S and is brought into its open condition immediately after it reaches the contact position
600
S. When performing the one operation in which the sheet feed cylinder gripper
510
holds no sheet, then as will be described later, the impression cylinder grippers
610
,
620
,
630
that meet the sheet feed cylinder gripper
510
will be supporting the sheet, so the sheet feed cylinder gripper
510
retracts away from the transfer pathway of the sheet held by the impression cylinder
600
to avoid tearing the sheet. On the other hand, in the other operation in which the sheet feed cylinder gripper
510
supports the sheet, as will be described later, the impression cylinder grippers
610
,
620
,
630
that meet the sheet feed cylinder gripper
510
will be supporting no sheet, so the sheet held by the sheet feed cylinder gripper
510
will be released, and will be transferred to the impression cylinder grippers
610
,
620
,
630
that meet the sheet feed cylinder gripper
510
.
In this way, the sheet feed cylinder gripper
510
alternately performs a first kind of open condition switching operation for transferring a sheet, and a second kind of open condition switching operation which does not result in transferring a sheet, each time the sheet feed cylinder gripper
510
approaches the impression cylinder
600
. During the first kind of open condition switching operation associated with sheet transfer, the sheet feed cylinder gripper
510
is in its closed condition at a position directly before reaching the contact position
600
S and is switched to its open condition directly after reaching the contact position
600
S. During the second kind of open condition switching operation not associated with sheet transfer, the sheet feed cylinder gripper
510
is maintained in its open condition from directly before to directly after it reaches the contact position
600
S.
(6) Sheet Discharge Mechanism
700
As described above, the sheet discharge mechanism
700
includes the sheet discharge sprockets
701
,
702
, endless chain
710
, and sheet discharge grippers
720
,
730
. The endless chain
710
is mounted on the sheet discharge sprockets
701
,
702
and is transported by the rotation of the sheet discharge sprockets
701
,
702
. The drive force rotating the sheet discharge blankets
701
,
702
is set so that the transport speed of the endless chain
710
can be equal to a peripheral speed of the impression cylinder
600
. The overall length of the chain
710
is equivalent to an integral multiple of the outer peripheral surface length of the blanket cylinders
821
,
822
. According to the present embodiment, the overall length of the chain
710
is approximately twice the length of the outer periphery length of the blanket cylinders
821
,
822
. The sheet discharge grippers
720
,
730
for holding a printed sheet on the sheet discharge mechanism
700
, is fixed on the chain
710
and moves in association with the transport of the chain
710
. The sheet discharge grippers
720
,
730
are disposed on the chain
710
separated by a distance approximately equivalent to the outer periphery length of the blanket cylinders
821
,
822
, that is, the distance approximately twice the outer peripheral surface of each of segments of the impression cylinder
600
. Thus, the sheet discharge grippers
720
,
730
are configured to reach the most proximity position
600
D between the sheet discharge mechanism
700
and the impression cylinder
600
, each time the impression cylinder
600
rotates two thirds of a full rotation. Also in association with rotation of the impression cylinder
600
and the transport of the endless chain
710
, the sheet discharge gripper
720
or
730
reaches the sheet discharge position
600
D simultaneously when one of the impression cylinder grippers
610
,
620
,
630
reaches the sheet discharge position
600
D. At this time, the sheet discharge grippers
720
or
730
is aligned in a line with the corresponding one of the impression cylinder grippers
610
,
620
,
630
.
The sheet discharge grippers
720
,
730
can switch between a closed condition (closed position) for holding a sheet and an open condition (open position) for receiving or releasing a sheet. Said in more detail, the sheet discharge grippers
720
,
730
are switched into their open condition for receiving a sheet when they reach the sheet discharge position
600
D between the sheet discharge mechanism
700
and the impression cylinder
600
, and again are switched into the open condition for releasing a sheet when approaching a discharge pile
2
. Normally, the sheet discharge grippers
720
,
730
are in their closed condition except when they are in the open condition at the timing described above.
(7) Operation
Next, operation of the offset printing machine according to the embodiment will be described. First, operation for forming an ink image on a sheet provided to the outer peripheral surface of the impression cylinder
600
will be described. The ink roller groups
801
,
802
,
803
,
804
supply inks of different colors to the plate regions
811
a
,
811
b
,
812
a
,
812
b
of the plate cylinders
811
,
812
. For example, the ink roller group
801
supplies ink to only the plate region
811
a
. The ink roller group
802
supplies ink only to the plate region
811
b
. The ink roller group
803
supplies ink only to the plate region
812
a
. The ink roller group
804
supplies ink only to the plate region
812
b.
Next, the plate regions
811
a
,
811
b
,
812
a
,
812
b
consequently form images on the corresponding color sections
821
a
,
821
b
,
822
a
,
822
b
of the blanket cylinders
821
,
822
.
Next, the color sections
821
a
,
821
b
,
822
a
,
822
b
with ink images formed thereon contact the sheets supported on each of the segments
600
a
,
600
b
,
600
c
so that the ink image formed on the color sections
821
a
,
821
b
,
822
a
,
822
b
is transferred onto the sheets. At this time, each time the blanket cylinder
821
or
822
contacts a sheet once, an ink image in a single color is transferred onto the sheet. All four different colored ink images are transferred onto a sheet supported on the outer surface of the impression cylinder
600
when the impression cylinder
600
rotates twice. In the situation shown in
FIG. 1
, the ink image from the color section
821
a
is being transferred onto a sheet supported on the segment
600
a
. Thereafter, in accordance with the subsequent rotation of the impression cylinder
600
, the sheet supported on the segment
600
a
will be brought into confrontation with the blanket cylinder
822
, whereupon the ink image from the color region
822
b
will be transferred onto the sheet. After the impression cylinder
600
rotates one complete time back to the condition shown in
FIG. 1
, the blanket cylinders
821
,
822
will have rotated three/two times. Therefore, the sheet supported on the segment
600
a
will be in confrontation with the color section
821
b
, so that the color image on the color section
821
b
will be transferred onto the sheet. Further rotation will bring the sheet supported on the segment
600
a
into confrontation with the color region
822
a
so that its ink image is transferred onto the sheet. As a result, the identical sheet will have received a transfer of four different colored ink images.
Next, transport operations for the sheet will be described. The sheet transferred by the feeder board
100
is subjected to position adjustment at a terminal end of the feeder board
100
near the infeed portion
900
by the front lay mechanism
300
and the sheet lateral position control mechanism
200
. Then, after the swing gripper
410
grips the sheet, the front lay mechanism
300
performs operation for allowing the sheet to pass therethrough. Thus, the sheet is transferred toward the sheet feed cylinder
500
by the swing mechanism
400
, and the sheet is transferred from the swing gripper
410
of the swing mechanism
400
to the sheet feed cylinder gripper
510
of the sheet feed cylinder
500
. The sheet is supported on the outer surface of the sheet feed cylinder
500
and transported toward the impression cylinder
600
. When the leading edge of the sheet reaches the contact position
600
S, the sheet is transferred from the sheet feed cylinder gripper
510
to one of the impression cylinder grippers
610
,
620
,
630
that is presently at the contact position
600
S. The impression cylinder grippers
610
,
620
,
630
continuously support the sheet on the outer surface of the impression cylinder
600
during almost twice rotation of the impression cylinder
600
. That is, even though the sheet reaches the sheet discharge mechanism
700
after the impression cylinder
600
rotates almost once, the sheet will not be transferred to the sheet discharge mechanism
700
, but will be maintained supported on the impression cylinder
600
until all four different colored ink images are transferred onto the sheet. At this point, the impression cylinder grippers
610
,
620
,
630
holding the sheet will transfer the sheet to the sheet discharge gripper
720
or
730
of the sheet discharge mechanism
700
. Afterwards the sheet is transported by the chain
710
, and when the sheet reaches the discharge pile
2
, the sheet discharge gripper
720
or
730
holding the sheet is switched to its open condition for releasing the sheet, so that the sheet will land on the discharge pile
2
.
As described above, each sheet is supported on the outer peripheral surface of the impression cylinder
600
while the impression cylinder
600
rotates two full times. It is important to note that a single sheet is supplied to every other one of the segments
600
a
,
600
b
,
600
c
. That is, when a sheet is supplied to the segment
600
a
as shown in
FIG. 1
, then no sheet will be supplied to the segment
600
b
, but a sheet will be supplied to the segment
600
c
. The next time, the segment
600
a
will not be supplied with a sheet. Also, sheets are discharged from every other segments
600
a
,
600
b
,
600
c
. That is, when a sheet is discharged from the segment
600
a
, then the sheet on the segment
600
b
will not be discharged. The sheet on the segment
600
c
will then be discharged, but then the sheet on the segment
600
a
will not be discharged.
Here, operations for feeding sheets to the impression cylinder
600
will be described, assuming that a first sheet is fed to the segment
600
a
. First, when the front lay mechanism
300
and the sheet lateral position control mechanism
200
regulate the position of a sheet, the swing gripper
410
will be positioned near the feeder board
100
, and holds the sheet. After the front lay mechanism
300
performs to allow the sheet to pass therethrough (after retracted movement of the abutment member), the swing gripper
410
is moved from the position near the feeder board
100
to near the outer peripheral surface of the sheet feed cylinder
500
. At this timing, the sheet feed cylinder gripper
510
also moves toward the swing grippers
410
because of the rotation of the sheet feed cylinder
500
. As the sheet feed cylinder gripper
510
approaches the swing gripper
410
, the sheet feed cylinder gripper
510
is switched to its open condition so that the sheet feed cylinder gripper
510
can receive the sheet. Then, when the sheet feed cylinder gripper
510
is brought into its closed condition, the sheet will be held by both the sheet feed cylinder gripper
510
and the swing gripper
410
. Immediately after this condition, the swing pawls move to their open condition, so that the sheet is released from the swing gripper
410
and is transferred to the sheet feed cylinder
500
. In this condition, the sheet is held on the outer surface of the sheet feed cylinder
500
and is transported by the rotation thereof. Incidentally, this condition will be referred to as zero-th rotation of the impression cylinder
600
in the sheet feeding operation. Directly before the sheet feed cylinder gripper
510
and the impression cylinder gripper
610
reach the contact position
600
S, the impression cylinder gripper
610
is switched to its open condition for receiving the sheet into the impression cylinder gripper
610
. Then, the impression cylinder gripper
610
is switched back to its closed condition so that the sheet is held by both the impression cylinder gripper
610
and the sheet feed cylinder gripper
510
. Afterward, the sheet feed cylinder gripper
510
is switched to its open condition so that the sheet is released from the sheet feed cylinder gripper
510
and the sheet is transferred to the impression cylinder gripper
610
. At this point, the sheet is supported on the segment
600
a
and transported by rotation of the impression cylinder
600
.
When the impression cylinder
600
rotates one third of a full rotation (hereinafter referred to as ⅓
rd
rotation in the sheet feeding operation), the front lay mechanism
300
and the sheet lateral position control mechanism
200
do not perform sheet position adjustment. In this case, the swing gripper
410
is at its position near the feeder board
100
. Because the front lay mechanism
300
does not perform to allow the sheet to pass therethrough (does not move to its retracted position), the sheet will not be supplied to the swing mechanism
400
. Further, the swing pawls are not moved to their closed position. Thus, the swing gripper
410
does not perform sheet receiving operation. Furthermore, in this case, a leading edge of a subsequent sheet on the feeder board
100
has not yet been reached the front lay mechanism
300
.
Next, the swing gripper
410
moves closer to the sheet feed cylinder
500
. At this timing, the sheet feed cylinder gripper
510
approaches the swing gripper
410
and the sheet feed cylinder gripper
510
is switched into its open condition in the same manner as at the zero-th rotation of the impression cylinder
600
. However, because the swing grip-per
410
holds no sheet, the swing pawls do not move to their open position and no sheet transfer from the swing mechanism
400
to the sheet feed cylinder
500
is performed. Although the sheet feed cylinder gripper
510
is switched to its closed position, the sheet feed cylinder gripper
510
will be moved to the impression cylinder
600
with rotation of the sheet feed cylinder
500
without holding the sheet. From directly before to directly after the sheet feed cylinder gripper
510
and the impression cylinder gripper
620
reach the contact position
600
S, the sheet feed cylinder gripper
510
will be in its open condition and the impression cylinder gripper
620
will be maintained in its closed condition. Thus, no sheet will be supplied to the segment
600
b
. This series of operations is thus not associated with sheet transfer.
When the impression cylinder
600
further rotates one third of a full rotation so that the impression cylinder
600
is in its ⅔
rd
rotation, the same operation as described for the 0
th
rotation of the impression cylinder
600
will be performed so that a sheet is transferred onto the segment
600
c
from the sheet feed cylinder
500
.
When the impression cylinder
600
further rotates another ⅓ of a full rotation so that it enters its 1
st
rotation, the segment
600
a
of the impression cylinder
600
approaches the sheet feed cylinder
500
and the same operations as described for the ⅓
rd
rotation are again performed. However, the swing gripper
410
will not hold a sheet at this time, so no sheet is transferred from the swing mechanism
400
to the sheet feed cylinder gripper
510
. The sheet feed cylinder gripper
510
approaches the contact position
600
S without holding a sheet. As will be described later, the sheet supported on the segment
600
a
will not be discharged yet, but will be maintained on the segment
600
a
with only two different colored ink images transferred thereon from the color sections
821
a
,
822
b
. Here, the impression cylinder gripper
610
is maintained in its closed condition from directly before and directly after the sheet feed cylinder gripper
510
and the impression cylinder gripper
610
reach the contact position
600
S. As a result, a sheet can be maintained on the segment
600
a
. Further, because the sheet feed cylinder gripper
510
is maintained in its open condition, the sheet feed cylinder gripper
510
will not contact and obstruct the sheet supported on the segment
600
a
so that the sheet will not be damaged.
When the impression cylinder
600
rotates further ⅓ of a rotation, so that the impression cylinder
600
enters its {fraction (4/3)}
rd
rotation, a sheet is supplied onto the segment
600
b.
Next, a sheet transfer from the impression cylinder
600
to the sheet discharge mechanism
700
will be described. For this explanation, the point in time when the impression cylinder gripper
610
at the leading end of the segment
600
a
first approaches the sheet discharge mechanism
700
after a sheet has been supplied to the impression cylinder gripper
610
at the 0
th
rotation of the impression cylinder
600
during the sheet feed operations will be referred to as 0
th
rotation of the impression cylinder
600
in the sheet discharge operations.
At the start timing of the 0
th
rotation of the impression cylinder
600
in the sheet discharge operation, the impression cylinder gripper
610
provided at the segment
600
a
moves to the sheet discharge position
600
D between the impression cylinder
600
and the sheet discharge mechanism
700
. At this timing, a lengthwise center point of the chain
710
between the sheet discharge grippers
720
and
730
will face the sheet discharge position
600
D, so that the impression cylinder gripper
620
and the sheet discharge grippers
720
,
730
will not intersect. Also at the sheet discharge position
600
D, the impression cylinder gripper
610
will not be switched to its open condition, but instead will be maintained in its closed condition from directly before to directly after the impression cylinder gripper
610
reaches the sheet discharge position
600
D. Accordingly a sheet supported on the segment
600
a
will be maintained supported on the segment
600
a
and passes by the sheet discharge position
600
D by the rotation of the impression cylinder
600
. At this time, the sheet supported on the segment
600
a
will only have been transferred with two different colored ink images.
During ⅓
rd
rotation of the impression cylinder
600
in the sheet discharge operations, the impression cylinder gripper
620
provided on the segment
600
b
will move toward the sheet discharge position
600
D. In synchronization with this timing, the sheet discharge gripper
720
will approach the sheet discharge position
600
D. Directly before the impression cylinder gripper
620
and the sheet discharge gripper
720
reach the sheet discharge position
600
D, the sheet discharge gripper
720
is switched from its closed condition to its open condition, and is switched back to its closed condition. Directly after this, the impression cylinder gripper
620
is switched to its open condition for transferring the sheet to the sheet discharge mechanism
700
. However, at this timing, no sheet has been supplied to the segment
600
b
yet, so no sheet is transferred from the impression cylinder
600
to the sheet discharge mechanism
700
.
When the impression cylinder
600
rotates further ⅓
rd
of a full rotation, so that it enters its ⅔
rd
rotation in the sheet discharge operations, the same operations as performed during the 0
th
rotation are repeated so that the sheet supported on the segment
600
c
is transported past the sheet discharge position
600
D while maintained on the impression cylinder
600
. At this time, the sheet supported on the segment
600
c
will also only be transferred with two different colored ink images.
When the impression cylinder
600
rotates another ⅓ of a full rotation so that it enters the first full rotation in the sheet discharge operations, the sheet supported on the segment
600
a
will have been fully printed with four different colors of ink images and the segment
600
a
will approach the sheet discharge mechanism
700
. The impression cylinder gripper
610
will move to the sheet discharge position
600
D and the same operations will be performed as in the ⅓
rd
rotation in the sheet discharge operations. That is to say, because a sheet is supported on the segment
600
a
, the sheet will be transferred from the impression cylinder
600
to the sheet discharge mechanism
700
. Described in more detail, directly before the impression cylinder gripper
610
and the sheet discharge gripper
730
reach the sheet discharge position
600
D, the sheet discharge gripper
730
is switched to its open condition for receiving the sheet. When the sheet discharge gripper
730
is switched back to its closed condition, the sheet will be simultaneously held by both the sheet discharge gripper
730
and the impression cylinder gripper
610
. Afterward, when the impression cylinder gripper
610
is switched it its open condition, the sheet will be released from the impression cylinder gripper
610
and transferred completely to the sheet discharge gripper
730
. At this time, the sheet will be supported only by the sheet discharge mechanism
700
and transported by the endless chain
710
.
With this configuration, the sheet that passes by the sheet discharge mechanism
700
will be maintained supported by the impression cylinder gripper within the range of the ⅔
rd
to first full rotation of the impression cylinder
600
in the sheet feed operations. However, because the sheet discharge grippers
720
,
730
are not positioned at the sheet discharge position
600
D at this time, the sheet on the impression cylinder
600
will not be damaged by the sheet discharge grippers
720
,
730
.
(8) Detailed Configuration for Driving Opening and Closing Operations of the Sheet Feed Cylinder Gripper
510
, the Impression Cylinder Grippers
610
,
620
,
630
, and the Sheet Discharge Grippers
720
,
730
FIGS. 2
to
6
show configuration of a sheet feed cylinder gripper drive mechanism
520
, a sheet feed side impression cylinder gripper drive mechanism
640
, a sheet discharge side impression cylinder gripper drive mechanism
660
, and a sheet discharge gripper drive mechanism or a drive cam
740
. The sheet feed cylinder gripper drive mechanism
520
is for switching the sheet feed cylinder gripper
510
between its open condition and the closed condition near the contact position
600
S. The sheet feed side impression cylinder gripper drive mechanism
640
is for switching the impression cylinder grippers
610
,
620
,
630
between the open condition and the closed condition near the contact position
600
S. The sheet discharge side impression cylinder gripper drive mechanism
660
is for switching the impression cylinder grippers
610
,
620
,
630
between the open condition and the closed condition near the sheet discharge position
600
D. The sheet discharge gripper cam
740
serves as a mechanism for opening and closing the sheet discharge gripper
720
,
730
to switch the sheet discharge grippers
720
,
730
between their open and closed conditions near the sheet discharge position
600
D.
FIG. 2
is a view taken from the opposite side of the view shown in FIG.
1
.
FIG. 3
is a detail of the view shown in
FIG. 1
for particularly showing these mechanisms.
As shown in
FIGS. 2 and 4
, first and second sheet feed/discharge drive cams
11
,
12
are fixed on a shaft
10
rotatably supported on the frame
3
. The first and second sheet feed/discharge drive cams
11
,
12
are aligned in a row parallel with the axial direction of the shaft
10
. The first feed/discharge drive cam
11
is formed with a protruding cam surface following 180-degree range, which corresponds to 360 degrees divided by a number of color sections of each blanket cylinder. The remaining surface of the first feed/discharge drive cam
11
is formed with a cutout cam surface. The second feed/discharge drive cam
12
is formed with a cutout cam surface following 180-degree range, which corresponds to 360 degrees divided by a number of color sections of each blanket cylinder. The remaining region at the surface of the second feed/discharge drive cam
12
is formed with a protruding cam surface. As viewed in
FIG. 2
, the first and second sheet feed/discharge drive cams
11
,
12
are disposed on the shaft
10
with a symmetric orientation with each other. These first and second sheet feed/discharge drive cams
11
,
12
rotate integrally with the shaft
10
about an axis of the shaft
10
. That is, the protruding cam surface of the first feed/discharge drive cam
11
overlaps with the cutout cam surface of the second feed/discharge drive cam
12
, and the cutout surface of the first feed/discharge drive cam
11
overlaps with the protruding cam surface of the second feed/discharge drive cam
12
and this mutual positional relationship is maintained unchanged. A pulley
15
is fixedly mounted on the shaft
10
and the belt
16
is mounted over the pulley
15
to supply with power for rotating the first and second sheet feed/discharge drive cams
11
,
12
. The pulley
15
and the belt
16
are provided for rotating the first and second sheet feed/discharge drive cams
11
and
12
in a counter clockwise direction as viewed in
FIG. 2
at a rotational speed of one rotation for every two thirds rotation of the impression cylinder
600
, that is, for every two rotations of the sheet feed cylinder
500
, that is, (every number of color sections in the blanket cylinder)/(number of segments in the impression cylinder). A stud
13
is provided on the frame
3
and a sub frame
14
is fixed on the frame
3
by the stud
13
. The end of the shaft
10
not directly supported by the frame
3
is rotatably supported on the sub frame
14
. This prevents the shaft
10
from its vibration during printing operations.
Next, details of the sheet feed cylinder gripper drive mechanism
520
will be described. As described above, this mechanism is adapted is for switching the sheet feed cylinder gripper
510
between its open condition and closed condition near the contact position
600
S. A shaft
521
is fixed to the frame
3
as shown in
FIG. 4
, and an arm
522
is provided pivotable about the shaft
521
. The arm
522
includes a head portion
522
A and a leg portion
522
B. A cam follower
523
is provided on one end of the head portion
522
A, and the cam follower
523
is in contact with the second feed/discharge drive cam
12
. One end of a spring
524
is connected to another end of the head portion
522
A and another end of the spring
524
is fixed to the frame
3
. The spring
524
urges the cam follower
523
toward the second feed/discharge drive cam
12
. The other end of the head portion
522
A is provided abutable with an eccentric stud
525
, protruding from the frame
3
and positioned opposite to the spring
524
with respect to the other end of the head portion
522
A. The eccentric stud
525
prevents the arm
522
from rotating excessively in the counter clockwise direction as viewed in FIG.
2
.
An eccentric pin
526
is rotatably provided on the leg portion
522
B. One end of a link
527
is pivotably connected on the eccentric pin
526
. A pin
528
is provided on another end of the link
527
. One end of links
529
,
530
are pivotably connected to the pin
528
. A bracket
532
(
FIG. 5
) is fixed on the frame
3
, and a pin
531
is provided on the bracket
532
. Another end of the link
529
is pivotably connected on the pin
531
. Further, the fixed cam
536
is fixed on the frame
3
. The movable cam
534
is provided pivotably about a pin
535
fixed to a bracket
537
. A pin
533
is provided on another end of the link
530
. The movable cam
534
is pivotably connected with respect to the pin
533
.
A set of the movable cam
534
and the fixed cam
536
are provided in a superposed relation in the axial direction of the sheet feed cylinder
500
. The cam follower
514
of the sheet feed cylinder gripper
510
abuts against the cam surface of these cams
534
,
536
for opening and closing the sheet feed cylinder gripper
510
. The fixed cam
536
is adapted to switch the sheet feed cylinder gripper
510
to its open condition directly after the sheet feed cylinder gripper
510
reaches the contact position
600
S and to switch the sheet feed cylinder gripper
510
back to its closed condition directly after the opening movement. The movable cam
534
is adapted to switch the sheet feed cylinder gripper
510
into its open condition before the sheet feed cylinder gripper
510
reaches the contact position
600
S.
When the cam follower
523
contacts the protruding cam surface of the second feed/discharge drive cam
12
, the sheet feed cylinder gripper drive mechanism
520
is positioned indicated by a two-dot chain line in FIG.
2
and by a solid line in FIG.
3
. That is to say, the arm
522
pivots about the pin
521
in the counter clockwise direction in
FIG. 2
so that the link
527
moves downward in FIG.
2
. Therefore, the movable cam
534
pivots about the pin
535
via the link
530
in the clockwise direction in FIG.
2
. As a result, the movable cam
534
moves to the position away from the impression cylinder
600
. In this position the cam follower
514
of the sheet feed cylinder gripper
510
can not abut against the movable cam
534
and so only can abut against the fixed cam
536
. That is to say, the sheet feed cylinder gripper
510
is maintained at its closed condition due to the movement of the movable cam
534
directly before the sheet feed cylinder gripper
510
reaches the contact position
600
S. The sheet feed cylinder gripper
510
is then switched to its open condition by the fixed cam
536
directly after it reaches the contact position
600
S.
The sheet feed cylinder gripper drive mechanism
520
is positioned as shown by a broken line in FIG.
2
and in a two dotted chain line in
FIG. 3
when the cam follower
523
abuts against the cutout cam surface in the second feed/discharge drive cam
12
. That is to say, the arm
522
pivots about the pin
521
in the clockwise direction in
FIG. 2
so that the link
527
moves upward in FIG.
2
. Thus, the movable cam
534
pivots about the pin
535
via the link
530
in the counter clockwise direction in FIG.
2
. As a result, the movable cam
534
moves toward the impression cylinder
600
and to a proximity position. At this proximity position, the cam follower
514
can abut against both the movable cam
534
and the fixed cam
536
. That is to say, the sheet feed cylinder gripper
510
is switched to its open condition because of the movement of the movable cam
534
to the proximity position, directly before the sheet feed cylinder gripper
510
reaches the contact position
600
S. The sheet feed cylinder gripper
510
is then maintained in its open position by the fixed cam
536
directly after reaching the contact position
600
S.
The second feed/discharge drive cam
12
is formed with the cutout cam surface around 180 degrees of its periphery and rotates once each time the sheet feed cylinder
500
rotates twice. Therefore, the movable cam
534
is maintained at its spaced away position when the sheet feed cylinder
500
rotates once, and then maintained in its position near the proximity position when the sheet feed cylinder
500
rotates again. These two operations are repeated each time the sheet feed cylinder
500
rotates twice. That is, each time the two segments of the segments
600
a
,
600
b
,
600
c
pass by the contact position
600
S.
Next, will be described details of the sheet feed side impression cylinder gripper drive mechanism
640
, which is for switching the impression cylinder grippers
610
,
620
,
630
between their open conditions and their closed conditions at a position near the contact position
600
S. As shown in
FIG. 4
, the stud
641
is fixed on the frame
3
, and a corner portion of an L shaped arm
642
is pivotably connected to the stud
641
. A cam follower
643
for abutting against the first feed/discharge drive cam
11
is provided on a free end of a first arm portion of the arm
642
. One end of a spring
644
for urging the cam follower
643
toward the first feed/discharge drive cam
11
is connected to a second arm portion of the arm
642
at a position opposite the cam follower
644
with respect to the stud
641
. Another end of the spring
644
is connected to the frame
3
. The second arm portion of the arm
642
is abuttable on an eccentric stud
645
protruding from the frame
3
at a position opposite the spring
644
with respect to the arm
642
. The stud
645
prevents the arm
642
from pivoting excessively about the stud
641
in the clockwise direction in FIG.
2
.
A pin
646
is provided at a free end of the second arm portion of the arm
642
. One end of a link
647
is pivotably connected to the pin
646
. A pin
648
is connected to another end of the link
647
and an end of an arm
649
is pivotably connected to the pin
648
. Another end of the arm
649
is integrally connected to a shaft
650
(
FIG. 4
) rotatably supported to the frame
3
, so that the arm
649
is pivotable about an axis of the shaft
650
. An end of an arm
651
is also integrally connected to the shaft
650
. Thus, the arms
649
and
651
are pivotally moved integrally with each other.
A biasing roller
652
is provided on another end of the arm
651
, and a movable grip switching cam
653
is provided pivotably on the frame
3
at a position where the cam
653
can abut against the biasing roller
652
. The grip switching cam
653
has one end integrally connected with a cam arm
654
as shown in
FIGS. 3 and 4
. The cam arm
654
is integrally connected with a shaft
655
rotatably supported on the frame
3
. Thus, the grip switching cam
653
and the cam arm
654
are pivotable about an axis of the shaft
655
. One end of an arm
656
is integrally connected with the shaft
655
at a position opposite the cam arm
654
with respect to the frame
3
. Thus, the grip switching cam
653
, the dam arm
654
, and the arm
656
are pivotable integrally with each other. Another end of the arm
656
is connected to a spring
657
which is fixed on the frame
3
. The spring
657
urges the grip switching cam
653
in a direction away from the sheet feed cylinder
500
, that is, in a clockwise direction about the axial center of the shaft
655
in FIG.
2
. The biasing roller
652
constantly abuts against one side cam surface of the grip switching cam
653
. Two socket bolts
658
,
659
protrude from the frame
3
and are abutable with a free end of the grip switching cam
653
to define the pivoting range of the grip switching cam
653
. Because the free end of the grip switching cam
653
is positioned between the two socket bolts
658
,
659
, the grip switching cam
653
can be prevented from its excessive pivotal movement.
The grip switching cam
653
is provided in superposed relation with the impression cylinder
600
in its axial direction. The grip switching cam
653
is adapted for opening and closing the impression cylinder grippers
610
,
620
,
630
when the cam followers
614
,
624
,
634
abut against the cam surface of the grip switching cam
653
. The grip switching cam
653
is for switching the impression cylinder grippers
610
,
620
,
630
at a proximity position described later into the open conditions immediately before the impression cylinder grippers
610
,
620
,
630
reach the contact position
600
S, and then into the closed condition.
The sheet feed side impression cylinder gripper drive mechanism
640
is positioned as indicated by dotted line in
FIG. 2 and a
solid line in
FIG. 3
when the cam follower
643
contacts the protruding cam surface of the first feed/discharge drive cam
11
. That is to say, the arm
642
pivots about the stud
641
in the clockwise direction in
FIG. 2
so that the link
647
moves downward in FIG.
2
. The arms
649
,
651
pivot integrally together in the clockwise direction about the axis of the shaft
650
in FIG.
2
. By this pivoting movement, the biasing roller
652
of the arm
651
pivots the grip switching cam
653
in the counter clockwise direction in
FIG. 2
against the biasing force of the spring
657
so that the grip switching cam
653
moves toward the proximity position, i.e., near the outer peripheral surface of the sheet feed cylinder
500
. At this proximity position, the cam followers
614
,
624
,
634
of the impression cylinder grippers
610
,
620
,
630
are abutable with the grip switching cam
653
. That is to say, the impression cylinder grippers
610
,
620
,
630
are switched into their open conditions immediately before they reach the contact position
600
S because of the movement of the grip switching cam
653
toward the proximity position, and then switched into their closed condition directly after they reach the contact position
600
S.
The sheet feed side impression cylinder gripper drive mechanism
640
is positioned as shown in two dotted chain line in
FIGS. 2 and 3
when the cam follower
643
is brought into contact with the cutout cam surface of the first feed/discharge drive cam
11
. That is to say, the arm
642
pivots about the stud
641
in the counter clockwise direction in
FIG. 2
so that the link
647
moves upward in FIG.
2
. The arms
649
and
651
pivot integrally together in the counter clockwise direction in FIG.
5
. By this pivoting movement, the biasing roller
652
on the arm
651
moves in the direction away from the grip switching cam
653
. The urging force of the spring
657
pivots the grip switching cam
653
in the clockwise direction in
FIG. 2
in the position away from the peripheral surface of the sheet feed cylinder
500
, i.e., away from the proximity position. In this position, the cam follower
614
,
624
,
634
of the impression cylinder grippers
610
,
620
,
630
cannot abut against the grip switching cam
653
. That is to say, the impression cylinder grippers
610
,
620
,
630
are maintained at their closed conditions from directly before to directly after they reach the contact position
600
S because the cam follower
614
,
624
,
634
do not abut against the grip switching cam
653
.
In the same manner as the second feed/discharge drive cam
12
, the first feed/discharge drive cam
11
rotates once each time the sheet feed cylinder
500
rotates twice. Because the first feed/discharge drive cam
11
is formed with the cutout cam surface portion around 180 degrees angle of its outer periphery, the grip switching cam
653
is maintained at its proximity position while the sheet feed cylinder
500
rotates once and then maintained spaced away from the sheet feed cylinder
500
when the sheet feed cylinder
500
rotates for second time. This cycle is repeated each time the sheet feed cylinder
500
rotates twice.
Next, the sheet discharge side impression cylinder gripper drive mechanism
660
for switching the impression cylinder grippers
610
,
620
,
630
between their open conditions and their closed conditions when the grippers approach the sheet discharge position
600
D between the impression cylinder
600
and the sheet discharge mechanism
700
. The sheet discharge side impression cylinder gripper drive mechanism
660
has the same configuration as the sheet feed side impression cylinder gripper drive mechanism
640
. The components of the sheet discharge side impression cylinder gripper drive mechanism
660
that correspond to the components of the sheet feed side impression cylinder gripper drive mechanism
640
are shown in
FIGS. 2
to
5
with the same numbering incremented by 20. The sheet discharge side impression cylinder gripper drive mechanism
660
is driven by the rotation of the first feed/discharge drive cam
11
.
The cam follower
614
,
624
,
634
of the impression cylinder grippers
610
,
620
,
630
are abuttable on a grip switching cam
673
when the grip switching cam
673
is in its proximity position, i.e., near the outer peripheral surface of the sheet discharge sprocket
701
. That is to say, the impression cylinder grippers
610
,
620
,
630
are maintained in their closed condition from directly before each one reaches the sheet discharge position
600
D and then switched to their open condition by the grip switching cam
673
directly after each one reaches the sheet discharge position
600
D.
The cam followers
614
,
624
,
634
cannot abut against the grip switching cam
673
when the grip switching cam
673
is positioned spaced away from the proximity position. That is to say, the impression cylinder grippers
610
,
620
,
630
are maintained at closed conditions from directly before to directly after the each one reaches the sheet discharge position
600
D because the cam followers
614
,
624
,
634
do not abut against the grip switching cam
673
.
Because the first feed/discharge drive cam
11
rotates once each time the sheet feed cylinder
500
rotates twice, and because the first feed/discharge drive cam
11
is formed with the cutout cam surface portion around 180 degrees of its outer surface, the grip switching cam
673
is maintained near the sprocket
701
for a single rotation of the sheet feed cylinder
500
and maintained in its spaced away position for a subsequent single rotation of the sheet feed cylinder
500
, and this switching operation is repeated each time the sheet feed cylinder
500
rotates twice.
Next, the sheet discharge gripper cam
740
will be described. The sheet discharge gripper cam
740
is for switching the sheet discharge grippers
720
,
730
between their open and closed conditions when they approach the sheet discharge position
600
D. As best shown in
FIG. 3
, the sheet discharge gripper cam
740
is fixed to the frame
3
in a superposed relation with the sprocket
701
in its axial direction. The sheet discharge gripper cam
740
is positioned so that a cam follower
720
A of the sheet discharge grippers
720
,
730
(the cam follower of the sheet discharge gripper
730
is not shown) can be brought into contact with the sheet discharge gripper cam
740
immediately before the sheet discharge grippers
720
,
730
reach the sheet discharge position
600
D. The sheet discharge grippers
720
,
730
, which are normally in their closed position, can be switched to their open condition when the cam follower
720
A is brought into abutment with the cam surface of the sheet discharge gripper cam
740
, and then are switched immediately back to their closed position.
Next, will be described the relationship between the rotation of the first and second sheet feed/discharge drive cams
11
,
12
and moving timings of the movable cam
534
and the grip switching cams
653
and
673
.
FIG. 2
shows the positional relationship among the contact position
600
S between the impression cylinder
600
and the sheet feed cylinder
500
, the proximity position
600
D between the impression cylinder
600
and the sheet discharge mechanism
700
, a contact point
12
S between the second feed/discharge drive cam
12
and the cam follower
523
, a contact point
11
S between the first feed/discharge drive cam
11
and the cam follower
643
, and a contact point
11
D between the first feed/discharge drive cam
11
and the cam follower
663
.
The contact points
11
S and
12
S are angularly separated by 180 degrees with respect to the center axis
11
C of the first and second sheet feed/discharge drive cams
11
,
12
. The movable cam
534
is held in the position spaced away from the impression cylinder
600
while the cam follower
523
contacts the protruding cam surface of the second feed/discharge drive cam
12
. At this time, the cam follower
643
abuts against the protruding cam surface of the first feed/discharge drive cam
11
, so that the grip switching cam
653
is maintained at its proximity position near the outer periphery of the sheet feed cylinder
500
. With this positional relationship, the sheet feed cylinder gripper
510
is held in its closed condition by the movable cam
534
directly before the sheet feed cylinder gripper
510
reaches the contact position
600
S, and is then maintained in its open condition by the fixed cam
536
immediately after the gripper reaches the contact position. On the other hand, the impression cylinder grippers
610
,
620
,
630
are opened directly before they reach the contact position
600
S by the grip switching cam
653
, and are then closed directly after they reach the contact position
600
S. This results in a sheet transfer operation from the sheet feed cylinder
500
to the impression cylinder
600
.
The movable cam
534
is maintained in its proximity position near the impression cylinder
600
while the cam follower
523
abuts against the cutout cam surface of the second feed/discharge drive cam
12
. At this time, the cam follower
643
abuts against the cutout cam surface of the first feed/discharge drive cam
11
so that the grip switching cam
653
is maintained at its position spaced away from the outer surface of the sheet feed cylinder
500
. With this positional relationship, the sheet feed cylinder gripper
510
is maintained in its open position by the movable cam
534
directly before the sheet feed cylinder gripper
510
reaches the contact position
600
S and is brought into its open condition by the fixed cam
536
directly after the sheet feed cylinder gripper
510
reaches the contact position
600
S. On the other hand, the impression cylinder grippers
610
,
620
,
630
are not influenced by the grip switching cam
653
and therefore, are maintained in their closed conditions from directly before to directly after the impression cylinder grippers
610
,
620
,
630
reach the contact position
600
S. As a result, no sheet is transferred from the sheet feed cylinder
500
to the impression cylinder
600
.
(9) Modified Embodiment of the Sheet Supply Side Impression Cylinder Gripper Drive Mechanism and the Sheet Discharge Side Impression Cylinder Gripper Drive Mechanism
FIGS. 7
though
10
show an offset printing machine including a sheet supply side impression cylinder gripper drive mechanism
680
and a sheet discharge side impression cylinder gripper drive mechanism
680
′ instead of the sheet feed side impression cylinder gripper drive mechanism
640
and the sheet discharge side impression cylinder gripper drivel mechanism
660
of the above described embodiment. The sheet supply side impression cylinder gripper drive mechanism
680
is for switching the impression cylinder grippers
610
,
620
,
630
between their open and closed conditions near the contact position
600
S. The sheet discharge side impression cylinder gripper drive mechanism
680
′ is for switching the impression cylinder grippers
610
,
620
,
630
between their open and closed conditions near the proximity position
600
D.
In
FIGS. 7 through 10
, like parts and components other than the sheet supply side impression cylinder gripper drive mechanism
680
and the sheet discharge side impression cylinder gripper drive mechanism
680
′ are designated by the same reference numerals as those of the above described embodiment
In the modification, a sheet feed/discharge drive gear
41
is fixed to the shaft
10
at a position between the frame
3
and the sub frame
14
. The drive gear
41
is used instead of the first and second sheet feed/discharge drive cams
11
,
12
of the above-described embodiment and is rotatable integrally with the shaft
10
. A stud
42
is fixed on the frame
3
, and gear
43
is rotatably supported on the stud
42
. The gear
43
is meshingly engaged with the sheet feed/discharge drive gear
41
so that rotational force of the sheet feed/discharge drive gear
41
is transmitted to the gear
43
. Drive force for driving the driving mechanism
680
,
680
′ is supplied from the shaft
10
through the gear
43
.
Next, configuration of the drive mechanism
680
will be described. As shown in
FIG. 8
, a plate
45
is fixed to the flame
3
via studs
44
. A shaft
681
rotatably extends between the frame
3
and the plate
45
. A gear
682
meshingly engaged with the gear
43
is fixed on the shaft
681
. The gear
682
and the shaft
681
are rotated integrally together by the rotational force transmitted from the shaft
10
. A grooved cam
683
is fixed on the shaft
681
. The grooved cam
683
rotates integrally with the shaft
681
and the gear
682
. An annular groove
683
A is formed on an outer cam surface of the grooved cam
683
. As shown in
FIGS. 8 and 9
, the annular groove
683
A is slantingly formed with respect to an axial center
681
A of the shaft
681
. The portion of the annular groove
683
A that is farthest from the frame
3
, that is, the portion to the right of the shaft
681
as viewed in FIG.
8
and the portion to the left of the shaft
681
as viewed in
FIG. 9
, will be referred to as an “upper position” hereinafter. The portion of the annular groove
683
A that is nearest the frame
3
, that is, the portion to the left of the shaft
681
as viewed in FIG.
8
and the portion to the right of the shaft
681
as viewed in
FIG. 9
, will be referred to as a “lower position” hereinafter.
A roller
684
is fitted in the annular groove
683
A. The roller
684
is formed to match the annular groove
683
A in the depthwise direction of the annular groove
683
A and the axial direction of the axis
681
A. One end of an arm
685
is connected to the roller
684
.
A stud
687
is fixed to the frame
3
, and a rail
691
protruding perpendicular to the frame
3
is fixed to the stud
687
. A guide
690
is fitted in the rail
691
and is slidably movable in a direction in which the rail
691
extends. A bracket
689
is fixed on the guide
690
. A roller
688
is fixed on the bracket
689
and is connected to another end of the arm
685
. A support pin
686
is fixed on the stud
687
, and an intermediate portion of the arm
685
is pivotally supported to the support pin
686
. The arm
685
is pivotally movable about the support pin
686
by the displacement of the roller
684
.
A bracket
692
is fixed on the bracket
689
, and a grip switching cam
693
is fixed on the bracket
692
. The grip switching cam
693
has a cam surface with the same shape as the grip switching cam
653
of the drive mechanism shown in FIG.
2
.
Next, operation of the drive mechanism
680
will be described. Rotational force of the shaft
10
is transmitted to the grooved cam
683
through the drive gear
41
, the gears
43
and
682
, and the shaft
681
. As a result, the annular groove
683
A rotates in association with the rotation of the grooved cam
683
.
When the roller
684
is in its upper position as shown in
FIG. 8
in accordance with the rotation of the annular groove
683
A, the arm
685
pivots in counter clockwise direction in
FIG. 10
, so that the roller
688
moves to its lower position, whereupon the bracket supporting the roller
688
and the bracket
692
are also moved downward in
FIG. 10
together with the grip switching cam
693
. In this position, the cam followers
614
,
624
,
634
of the impression cylinder grippers
610
,
620
,
630
are abuttable on the grip switching cam
693
as shown in FIG.
8
. Accordingly, the impression cylinder grippers
610
,
620
,
630
reaching the contact position
600
S is switched into the open condition by the grip switching cam
693
. Incidentally in
FIG. 8
, the two-dotted chain line α indicates that the grip switching cam
693
and the cam follower
614
(
624
,
634
) are located at the same height so that they are abutable with each other.
When the roller
684
is at its lower position in accordance with the rotation of the annular groove
683
A as shown in
FIG. 9
, the arm
685
pivots in the clockwise direction in
FIG. 10
, so that the roller
688
moves to its upper position. The brackets
689
and
692
are moved upward in
FIG. 10
together with the grip switching cam
693
into the posture indicated in
FIG. 10
by two dotted chain line. At this position, the grip switching cam
693
can no longer abut against the cam followers
614
,
624
,
634
. Accordingly, the impression cylinder grippers
610
,
620
,
630
whichever is near the contact position
600
S will remain in its closed condition.
In the same manner as the above-described embodiment, the shaft
10
rotates once each time the sheet feed cylinder
500
rotates twice. Therefore, the grooved cam
683
also rotates once each time the sheet feed cylinder rotates twice. Thus, the roller
684
moves reciprocally up and down one time each time the sheet feed cylinder
500
rotates twice. As a result, when the roller
684
is in its upper position at the first rotation of the sheet feed cylinder
500
for example, then the roller
684
will move to its lower position when the sheet feed cylinder
500
is at its second rotation. This reciprocal vertical movement is repeated each time the sheet feed cylinder
500
rotates twice. One of the impression cylinder grippers
610
,
620
,
630
passes by the contact position
600
S every time the sheet feed cylinder
500
rotates once. As a result, the impression cylinder grippers
610
,
620
,
630
alternatively driven into open condition and closed condition as they pass by the contact position
600
S.
The configuration and operation of the drive mechanism
680
′ is absolutely the same as the drive mechanism
680
. Members of the drive mechanism
680
′ are referred to with the same numbering as the members of the drive mechanism
680
but include “′” symbol as shown in FIG.
7
.
(10) Others
While the invention has been described in detail and with reference to the specific embodiments thereof, it would be apparent to those skilled in the art that various changes and modifications may be made therein without departing from the spirit and scope of the invention.
For example, the offset printing machine in the embodiment is for printing in four different colors of ink, and includes two blanket cylinders and two plate cylinders, wherein the peripheral surface of each plate cylinder and blanket cylinder is divided into two different color regions or sections. However, a number of different colored inks is not limited to four. Also, a number of blanket cylinders and plate cylinders is not limited to two each. Furthermore, the number of colored regions at outer surface of each plate cylinder and each blanket cylinder is not limited to two each. As long as the number of ink colors is equivalent to (the number of plate cylinders or blanket cylinders) times (the number of color regions on the outer surface of each plate cylinder) then any number of different ink types is conceivable. For example, the six ink types are desired, then for example three plate cylinders can be provided and each plate cylinder can have its outer surface divided into two different colored regions. Alternatively, two plate cylinders are provided and outer surface of each plate cylinder is divided into three colored regions.
According to the present embodiment, the outer periphery of each impression cylinder is divided into three segments. However, any number of segments can be provided to the outer surface in the impression cylinder as long as the number is relatively prime with respect to the number of colored regions on the outer surface of a single blanket cylinder, or a single plate cylinder. As long as the number of segments provided on the outer surface of the impression cylinder is relatively prime with respect to the number of colored region at the outer surface of a single plate cylinder or blanket cylinder, then the ink images of all different color types can be printed on a single sheet supported at the outer periphery surface of the impression cylinder.
Further, in the embodiment, the outer peripheral length of the sheet feed cylinder is equal to the outer peripheral length of each color section on the blanket cylinder. However, it is sufficient if the outer peripheral length of the sheet feed cylinder is integral multiple of the peripheral length of the color section. In this case, the outer peripheral surface of the sheet feed cylinder is divided into equivalent segments having a length equal to the peripheral length of each colored section on the blanket cylinder and the sheet feed cylinder grippers are provided at a leading edge of each segment. Further, if the outer peripheral length of the sheet feed cylinder can be made equal to the outer peripheral length of the blanket cylinder, or if the outer peripheral length of the sheet feed cylinder is integral multiple of the peripheral length of the color section, only the sheet feed cylinder gripper fixed cam
536
needs to be provided instead of the sheet feed cylinder gripper drive mechanism
520
.
Further, the mechanism with the same configuration as the sheet feed cylinder and the sheet feed cylinder gripper drive mechanism of the embodiment can be used as the sheet discharge mechanism instead of the above described sheet discharge mechanism
700
. In this case, a mechanism with the same configuration as the sheet feed cylinder
500
and the sheet feed cylinder gripper drive mechanism
520
shown in
FIGS. 2 through 5
can be positioned at the position of the sheet discharge bracket
701
. The sheet feed cylinder
500
can function as a sheet discharge cylinder and the sheet feed cylinder gripper drive mechanism
520
can function as a sheet discharge gripper drive mechanism.
Claims
- 1. An offset printing machine for forming an image on a sheet comprising:a plate cylinder rotatable about its axis and having an outer peripheral surface equally divided in a circumferential direction into at least two color regions, an ink image being formed on each color region, each color region having an equal circumferential length; a blanket cylinder rotatable about its axis and having an outer peripheral surface in contact with the color regions and equally divided in a circumferential direction into at least two color sections, each ink image on each color region being transferred to each color section, and each color section having an equal circumferential length; an impression cylinder rotatable about its axis and having an outer peripheral surface for holding and transferring a sheet, each color section being in contact with the outer peripheral surface of the impression cylinder so as to be capable of transferring each ink image on each color section onto the sheet, the outer peripheral surface of the impression cylinder being equally divided into a plurality of segments each having a peripheral length equal to the circumferential length of the color region and the color section; impression cylinder grippers provided at the outer peripheral surface of the impression cylinder and movable along with the rotation of the impression cylinder, each impression cylinder gripper being positioned at each leading end portion of each segment, and each impression cylinder gripper being movable between an open position and a closed position; a sheet feed cylinder rotatable about its axis and having an outer peripheral surface on which a sheet is capable of being held and transferred and in contact with the outer peripheral surface of the impression cylinder at a contact position for transferring the sheet to the impression cylinder, the outer peripheral surface of the sheet feed cylinder having a peripheral length equal to a peripheral length of each of the segments; a sheet feed cylinder gripper provided at the outer peripheral surface of the sheet feed cylinder and movable along with the rotation of the sheet feed cylinder, the sheet feed cylinder gripper and one of the impression cylinder grippers being so positioned to simultaneously reach the contact position, the sheet feed cylinder gripper being movable between an open position and a closed position; a sheet feed side impression cylinder gripper drive mechanism for moving the impression cylinder gripper to either its open position or closed position at the contact position; and a sheet feed cylinder gripper drive mechanism for moving the sheet feed cylinder gripper to either its open position or closed position, wherein a combination of the sheet feed side impression cylinder gripper drive mechanism and the sheet feed cylinder gripper drive mechanism comprise means for providing a sheet transfer timing, when the sheet feed cylinder gripper holds a sheet to be transferred, by switching the impression cylinder gripper from its open position to its closed position and by switching the sheet feed cylinder gripper from its closed position to its open position at a predetermined timing of confrontation between the impression cylinder gripper and the sheet feed cylinder gripper at the contact position, the predetermined confronting timing occurring when the confronting times per sheet printed is equal to the number of the color sections of the blanket cylinder, and wherein, when the sheet feed cylinder gripper does not hold a sheet to be transferred, the sheet feed side impression cylinder gripper drive mechanism comprises means for maintaining the closed position of the impression cylinder gripper when the impression cylinder gripper passes by the contact position, and the sheet feed cylinder gripper drive mechanism comprises means for maintaining the open position of the sheet feed cylinder gripper when the sheet feed cylinder gripper passes by the contact portion, a combination of the maintaining means of the sheet feed side impression cylinder gripper drive mechanism and the maintaining means of the sheet feed cylinder gripper drive mechanism constituting the providing means.
- 2. The offset printing machine as claimed in claim 1, further comprising a sheet discharge mechanism for receiving a sheet from the impression cylinder at a sheet discharge position comprising:two sprockets rotatable about their axes extending in a direction parallel with the axis of the impression cylinder; endless chain mounted on the sprockets and movable by the rotation of the sprockets; at least two sheet discharge grippers fixed to the endless chain and equi-distantly spaced away from each other, each of the discharge grippers being movable between its open position for receiving and releasing a sheet and closed position for holding a sheet.
- 3. The offset printing machine as claimed in claim 2, wherein the at least two sheet discharge grippers and the impression cylinder grippers provide a positional relationship so that one of the impression cylinder grippers is in confrontation with one of the sheet discharge grippers at a predetermined timing occurring at every predetermined numbers of arrival of any one of the impression cylinder grippers to the sheet discharge position, the predetermined number being equal to the number of color sections of the blanket cylinder.
- 4. The offset printing machine as claimed in claim 3, further comprising:a sheet discharge side impression cylinder gripper drive mechanism for moving each one of the impression cylinder grippers between its open position and closed position at a sheet discharge position; and a sheet discharge gripper driving mechanism for moving each one of the sheet discharge grippers between its open position and closed position at the sheet discharge position, the sheet discharge side impression cylinder gripper drive mechanism comprising means for maintaining the closed position of the impression cylinder gripper when the impression cylinder gripper passes by the sheet discharge position provided that any one of the sheet discharge gripper is positioned offset from the sheet discharge position.
- 5. The offset printing machine as claimed in claim 4, further comprising:a feeder board in a form of a belt conveyor for feeding a sheet to the sheet feed cylinder; a swing mechanism provided adjacent the sheet feed cylinder and moveable to a sheet transferring position where the sheet is transferred from the feeder board to the sheet feed cylinder gripper when the sheet feed cylinder gripper reaches the sheet transferring position, the swing mechanism providing a cyclic period for transferring the sheet from the feeder board to the sheet feed cylinder gripper, the cyclic period being substantially equal to a rotation period of a plurality of times of rotation of the sheet feed cylinder, the plurality of times being equal to the number of color regions.
- 6. An offset printing machine for forming an image on a sheet comprising:a frame; a plate cylinder supported by the frame and rotatable about its axis and having an outer peripheral surface equally divided in a circumferential direction into at least two color regions, an ink image being formed on each color region, each color region having an equal circumferential length; a blanket cylinder supported by the frame and rotatable about its axis and having an outer peripheral surface in contact with the color regions and equally divided in a circumferential direction into at least two color sections, each ink image on each color region being transferred to each color section, and each color section having an equal circumferential length; an impression cylinder supported by the frame and rotatable about its axis and having an outer peripheral surface on which the sheet is held and transferred, each color section being in contact with the outer peripheral surface of the impression cylinder for transferring each ink image on each color section onto the sheet, the outer peripheral surface of the impression cylinder being equally divided into a plurality of segments each having a peripheral length equal to the circumferential length of the color region and the color section; impression cylinder grippers provided at the outer peripheral surface of the impression cylinder and movable along with the rotation of the impression cylinder, each impression cylinder gripper being positioned at each leading end portion of each segment, and each impression cylinder gripper being movable between an open position and a closed position; a sheet feed cylinder rotatable about its axis and having an outer peripheral surface on which a sheet is held and transferred and in contact with the outer peripheral surface of the impression cylinder at a contact position for transferring the sheet to the impression cylinder, the outer peripheral surface of the sheet feed cylinder having a peripheral length equal to a peripheral length of each of the segments; a sheet feed cylinder gripper provided at the outer peripheral surface of the sheet feed cylinder and movable along with the rotation of the sheet feed cylinder, the sheet feed cylinder gripper and one of the impression cylinder grippers being so positioned to simultaneously reach the contact position, the sheet feed cylinder gripper being movable between an open position and a closed position; a sheet feed side impression cylinder gripper drive mechanism for moving the impression cylinder gripper to either its open position or closed position at the contact position; and a sheet feed cylinder gripper drive mechanism for moving the sheet feed cylinder gripper to either its open position or closed position; the sheet feed side impression cylinder gripper drive mechanism comprising: a cam shaft rotatably supported by the frame, and rotated once each time the impression cylinder rotates a predetermined number which is the number of the color sections divided by the number of the segments; a first cam provided integrally with the cam shaft and rotatable together with the cam shaft, the first cam having a front half first cam surface area and a rear half second cam surface area; a first grip switching cam supported to the frame and movable between an abutment position abuttable on the impression cylinder grippers for moving the impression cylinder grippers from their closed position to their open position and then to the closed position when each one of the impression cylinder grippers passes by the contact position and non-abutment position spaced away from the impression cylinder grippers for maintaining the impression cylinder grippers to their closed position; and a first link mechanism having one end in contact with the first cam and movable in accordance with a contour of the first cam and having another end connected to the first grip switching cam for moving the first grip switching cam between the abutment position and the non-abutment position, the abutment position being provided by the contact of the one end with the first cam surface area, and the non-abutment position being provided by the contact of the one end with the second cam surface area, and, the sheet feed cylinder gripper drive mechanism comprising: a second cam provided integrally with the cam shaft and rotatable together with the cam shaft, the second cam having a front half cam surface area and a rear half cam surface area, the front half cam surface area being superposed with the second cam surface area of the first cam and the rear half cam surface area being superposed with the first cam surface area of the first cam; a second grip switching cam supported on the frame and movable between an abutment position abuttable on the sheet feed cylinder gripper for moving the sheet feed cylinder gripper from its closed position to its open position when the sheet feed cylinder gripper passes by the contact position and a non-abutment position spaced away from the sheet feed cylinder gripper for maintaining the sheet feed cylinder gripper in its closed position; a fixed cam fixed to the frame and positioned downstream of the second grip switching cam with respect to a rotational direction of the sheet feed cylinder, the sheet feed cylinder gripper being abutable on the fixed cam for providing open position of the sheet feed cylinder gripper; and, a second link mechanism having one end in contact with the second cam and movable in accordance with a contour of the second cam and having another end connected to the second grip switching cam for moving the second grip switching cam between the abutment position and the non-abutment position, the abutment position being provided by the contact of the one end with the rear half cam surface area, and the non-abutment position being provided by the contact of the one end with the front half cam surface area.
- 7. The offset printing machine as claimed in claim 6, further comprising a sheet discharge mechanism for receiving a sheet from the impression cylinder at a sheet discharge position comprising:two sprockets rotatable about their axes extending in a direction parallel with the axis of the impression cylinder; an endless chain mounted on the sprockets and movable by the rotation of the sprockets; at least two sheet discharge grippers fixed to the endless chain and equi-distantly spaced away from each other, each of the discharge grippers being movable between its open position for receiving and releasing a sheet and closed position for holding a sheet.
- 8. The offset printing machine as claimed in claim 7, wherein the at least two sheet discharge grippers and the impression cylinder grippers provide a positional relationship so that one of the impression cylinder grippers is in confrontation with one of the sheet discharge grippers at a predetermined timing occurring at every predetermined number of access of any one of the impression cylinder grippers to the sheet discharge position, the predetermined number being equal to the number of color sections of the blanket cylinder.
- 9. The offset printing machine as claimed in claim 8, further comprising:a sheet discharge side impression cylinder gripper drive mechanism for moving each one of the impression cylinder grippers between its open position and closed position at a sheet discharge position; and a sheet discharge gripper driving mechanism for moving each one of the sheet discharge grippers between its open position and closed position at the sheet discharge position; the sheet discharge side impression cylinder gripper drive mechanism comprising: a third grip switching cam supported to the frame and movable between an abutment position abuttable on the impression cylinder grippers for moving the impression cylinder grippers from their closed position to their open position when each one of the impression cylinder grippers passes by the sheet discharge position and a non-abutment position spaced away from the impression cylinder grippers for maintaining the impression cylinder grippers to their closed position; and a third link mechanism having one end in contact with the first cam and movable in accordance with a contour of the first cam and having another end connected to the third grip switching cam for moving the third grip switching cam between the abutment position and the non-abutment position, the abutment position being provided by the contact of the one end with the first cam surface area, and the non-abutment position being provided by the contact of the one end with the second cam surface area, whereby the closed position of the impression cylinder gripper is maintained when the impression cylinder gripper passes by the sheet discharge position provided that any one of the sheet discharge gripper is positioned offset from the sheet discharge position.
- 10. The offset printing machine as claimed in claim 9, further comprising:a feeder board in a form of a belt conveyor for feeding a sheet to the sheet feed cylinder; a swing mechanism provided adjacent the sheet feed cylinder and moveable to a sheet transferring position where the sheet is transferred from the feeder board to the sheet feed cylinder gripper when the sheet feed cylinder gripper reaches a sheet transferring position, the swing mechanism providing a cyclic period for transferring the sheet from the feeder board to the sheet feed cylinder gripper, the cyclic period being substantially equal to a rotation period of a plurality of times of rotation of the sheet feed cylinder, the plurality of times being equal to the number of color regions.
- 11. An offset printing machine for forming an image on a sheet comprising:a frame; a plate cylinder supported by the frame and rotatable about its axis and having an outer peripheral surface equally divided in a circumferential direction into at least two color regions, an ink image being formed on each color region, each color region having an equal circumferential length; a blanket cylinder supported by the frame and rotatable about its axis and having an outer peripheral surface in contact with the color regions and equally divided in a circumferential direction into at least two color sections, each ink image on each color region being transferred to each color section, and each color section having an equal circumferential length; an impression cylinder supported by the frame and rotatable about its axis and having an outer peripheral surface on which the sheet is held and transferred, each color section being in contact with the outer peripheral surface of the impression cylinder for transferring each ink image on each color section onto the sheet, the outer peripheral surface of the impression cylinder being equally divided into a plurality of segments each having a peripheral length equal to the circumferential length of the color region and the color section; impression cylinder grippers provided at the outer peripheral surface of the impression cylinder and movable along with the rotation of the impression cylinder, each impression cylinder gripper being positioned at each leading end portion of each segment, and each impression cylinder gripper being movable between an open position and a closed position; a sheet discharge mechanism comprising two sprockets rotatable about their axes extending in a direction parallel with the axis of the impression cylinder; an endless chain mounted on the sprockets and movable by the rotation of the sprockets; and at least two sheet discharge grippers fixed to the endless chain and equidistantly spaced away from each other, each of the discharge grippers being movable between its open position for receiving and releasing a sheet and closed position for holding a sheet, the impression cylinder grippers and the discharge grippers providing a positional relationship that any one of the impression cylinder grippers reaches a discharge position between the impression cylinder and the sheet discharge mechanism when one of the sheet discharge grippers reaches the discharge position; a sheet discharge side impression cylinder gripper drive mechanism for moving each one of the impression cylinder grippers between its open position and closed position at the sheet discharge position; and a sheet discharge gripper driving mechanism for moving each one of the sheet discharge grippers between its open position and closed position at the sheet discharge position, the at least two sheet discharge grippers and the impression cylinder grippers providing a positional relationship so that one of the impression cylinder grippers is in confrontation with one of the sheet discharge grippers at a predetermined timing occurring at every predetermined number of access of any one of the impression cylinder grippers to the sheet discharge position, the predetermined number being equal to the number of color sections of the blanket cylinder; the sheet discharge side impression cylinder gripper drive mechanism comprising: a cam shaft rotatably supported by the frame, and rotated once each time the impression cylinder rotates a predetermined number which is the number of the color sections divided by the number of the segments; a cam member provided integrally with the cam shaft and rotatable together with the cam shaft, the cam member having a front half first cam surface area and a rear half second cam surface area; a discharge grip switching cam supported to the frame and movable between an abutment position abuttable on the impression cylinder grippers for moving the impression cylinder grippers from their closed position to their open position when each one of the impression cylinder grippers passes by the sheet discharge position and non-abutment position spaced away from the impression cylinder grippers for maintaining the impression cylinder grippers to their closed position; and a link mechanism having one end in contact with the cam member and movable in accordance with a contour of the cam member and having another end connected to the discharge grip switching cam for moving the discharge grip switching cam between the abutment position and the non-abutment position, the abutment position being provided by the contact of the one end with the first cam surface area, and the non-abutment position being provided by the contact of the one end with the second cam surface area, whereby the closed position of the impression cylinder gripper is maintained when the impression cylinder gripper passes by the sheet discharge position provided that any one of the sheet discharge gripper is positioned offset from the sheet discharge position.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-377211 |
Dec 1999 |
JP |
|
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A |
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