Offset printing machine with independent electric motors

Information

  • Patent Grant
  • 6408748
  • Patent Number
    6,408,748
  • Date Filed
    Thursday, February 9, 1995
    29 years ago
  • Date Issued
    Tuesday, June 25, 2002
    22 years ago
Abstract
The invention relates to the drive of a printing machine. Cylinders and functional groups are to be driven with low technical expenditure. To this end, all form cylinders (1.1, 1.2) in a printing unit, for example, are driven respectively by separate electric motors (7) and are not in mechanical drive connection.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to offset printing machines and, more particularly, to drives and driving processes for cylinders and functional groups of offset printing machines.




2. Description of the Prior Art




DE 42 19 969, which corresponds to U.S. Pat. No. 5,836,245, describes an offset printing machine having a longitudinal shaft which is driven by one or more electric motors. Drive shafts, which are used to drive the printing units, unwinders, folder units and functional groups, e.g., feeding and transfer rollers, forming rollers, cutting rollers, and cooling mechanisms, in such printing machines branch off from the longitudinal shaft via gears and couplings. The gears usually contain further couplings and gearwheels. These drives are therefore technically complex and expensive.




SUMMARY OF THE INVENTION




The present invention is based on creating simplified and less expensive processes and devices for driving cylinders and functional groups for offset printing machines.




The individual motor drive of the present invention makes it possible to dispense with shafts, gears, couplings and gearwheels. In addition, electrical monitoring devices for the aforementioned components are dispensed with as well.




Further advantages and features of the present invention will become apparent when taken in conjunction with the following description.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention is described in greater detail below with reference to several examples. The accompanying drawings in which like reference numerals denote similar elements throughout the several views show:





FIG. 1

is a schematic side view of a first embodiment of a printing unit in accordance with the present invention;





FIG. 2

is a schematic side view of a second embodiment of a printing unit in accordance with the present invention;





FIG. 3

is a schematic side view of a third embodiment of a printing unit in accordance of the present invention;





FIG. 4

is a schematic side view of a fourth embodiment of a printing unit in accordance with the present invention;





FIG. 5

is a top view partly in section of the printing unit of

FIG. 1

;





FIG. 6

is a schematic side view of a first embodiment of a printing group bridge with a drive in accordance with the present invention;





FIG. 7

is a schematic side view of a second embodiment of a printing group bridge with a drive in accordance with the present invention;





FIG. 8

is a schematic side view of a third embodiment of a printing group bridge with a drive in accordance with the present invention;





FIG. 9

is a schematic side view of a fourth embodiment of a printing group bridge with a drive in accordance with the present invention;





FIG. 10

is a top view partly in section of the printing group bridge of

FIG. 6

;





FIG. 11

is a schematic side view of a first embodiment of a printing group bridge having a drive for each printing group in accordance with the present invention;





FIG. 12

is a schematic side view of a second embodiment of a printing group bridge having a drive for each printing group in accordance with the present invention;





FIG. 13

is a schematic side view of a third embodiment of a printing group bridge having a drive for each printing group in accordance with the present invention;





FIG. 14

is a schematic side view of a fourth embodiment of a printing group bridge having a drive for each printing group in accordance with the present invention;





FIG. 15

is a top view partly in section of the printing group bridge of

FIG. 11

;





FIG. 16

is a schematic side view of a first embodiment of a printing group bridge having a drive for each cylinder in accordance with the present invention;





FIG. 17

is a schematic side view of a second embodiment of a printing group bridge having a drive for each cylinder in accordance with the present invention;





FIG. 18

is a schematic side view of a third embodiment of a printing group bridge having a drive for each cylinder in accordance with the present invention;





FIG. 19

is a schematic side view of a fourth embodiment of a printing group bridge having a drive for each cylinder in accordance with the present invention;





FIG. 20

is a top view partly in section of the printing group bridge of

FIG. 16

;





FIG. 21



a


is a side view partly in cross section and partly in elevation of a first printing machine having functional groups;





FIG. 21



b


is a side view partly in cross section and partly in elevation of a second printing machine having functional groups;





FIG. 22



a


is a side view partly in cross section and partly in elevation of a first folder unit having functional groups;





FIG. 22



b


is a side view partly in cross section and partly in elevation of a second folder unit having functional groups;





FIG. 23

is a side view of a device for ink register adjustment of printing forms of a form cylinder;





FIG. 24

is a side view of a device for ink register adjustment from printing site to printing site;





FIG. 25

is a side view of a device for cutting register adjustment;





FIG. 26

is a schematic side view of a device for setting the plate changing position;





FIG. 27

is a schematic side view partly in section of a first embodiment of a drive for an inking and damping unit in accordance with the present invention;





FIG. 28

is a schematic side view partly in section of a second embodiment of a drive of an inking and damping unit in accordance with the present invention;





FIG. 29

is a schematic side view partly in section of a third embodiment of an inking and damping unit in accordance with the present invention;





FIG. 30

is a side view partly in section and partly in elevation of the distribution cylinder shown in

FIG. 29

;





FIG. 31

is a cross sectional side view of first embodiment of an electric motor on a form cylinder in accordance with the present invention;





FIG. 32

is a cross sectional side view of a second embodiment of an electric motor on a form cylinder in accordance with the present invention;





FIG. 33

is a cross sectional side view of a third embodiment of an electric motor on a form cylinder in accordance with the present invention; and





FIG. 34

is a front view of

FIG. 33

in the direction of the arrow Y.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIGS. 1

to


4


show individual printing units, each printing unit is driven by a separate, angle-controlled electric motor. In

FIG. 1

, the printing unit contains two printing groups


3


,


4


. Each printing group


3


,


4


includes a form cylinder


1


.


1


,


1


.


2


and a transfer cylinder


2


.


1


,


2


.


2


. Each form cylinder


1


.


1


,


1


.


2


and each transfer cylinder


2


.


1


,


2


.


2


includes journals


154


,


156


;


158


,


160


;


162


,


164


; and


166


,


168


, respectively, on both sides thereof and is mounted by its journals in side walls


5


,


6


. The mounting of the form cylinders


1


.


1


,


1


.


2


and the transfer cylinders


2


.


1


,


2


.


2


of

FIG. 1

, is shown in FIG.


5


. An angle-controlled electric motor


7


, which drives the form cylinder


1


.


1


, is arranged on the operator-side wall


5


. The design of this drive connection will be discussed below. The journals


156


,


160


,


164


,


168


mounted in the side wall


6


, each carry a respective spur gear


8


to


11


. The cylinders


1


.


1


,


1


.


2


,


2


.


1


,


2


.


2


are coupled together through the spur gears


8


,


9


,


10


,


11


and are in drive connection with each other. In this way, all four cylinders


1


.


1


,


1


.


2


,


2


.


1


and


2


.


2


are driven by the electric motor


7


through their connection to the transfer cylinder


1


.


1


of the first printing group


3


. The electric motor


7


is represented in

FIGS. 1-4

by hatching.




In

FIG. 2

, the printing unit shown in

FIG. 1

is supplemented by the printing group


12


which includes a form cylinder


1


.


3


and a transfer cylinder


2


.


3


. The printing group


12


is set on the printing group


4


, whereby the drive-side journals of the printing group


12


also carry spur gears (not shown) and the spur gear of the transfer cylinder


2


.


3


engages with the spur gear


11


of the transfer cylinder


2


.


2


so the printing groups


4


and


12


are in drive connection with each other.




Via these spur gears,


8


to


11


, all the form and transfer cylinders are in drive connection with the form cylinder


1


.


1


, and thus are driven by the electric motor


7


.




In

FIG. 3

, the printing groups


3


,


4


as in

FIG. 1

, are supplemented by two cooperating printing groups


13


,


14


. Each printing group


13


,


14


includes a form cylinder


1


.


4


,


1


.


5


and a transfer cylinder


2


.


4


,


2


.


5


. Each of these cylinders


1


.


4


,


1


.


5


,


2


.


4


,


2


.


5


include journals on either side. The drive-side journal of each of the cylinders


1


.


4


,


1


.


5


,


2


.


4


,


2


.


5


carries a spur gear (not shown), through which the cylinders are interactively engaged. Furthermore, the spur gear


11


of the transfer cylinder


2


.


2


is in drive connection, via a gear chain


15


with the spur gear (not shown) of the transfer cylinder


2


.


5


, and thus is also in drive connection with the form cylinder


1


.


1


, so that all of the cylinders are driven by the electric motor


7


.




In contrast to

FIG. 3

, the printing unit in

FIG. 4

includes a satellite cylinder


16


. The satellite cylinder


16


also includes journals on either side thereof and carries a spur gear (not shown) on the drive-side journal. This spur gear, as well as the spur gear of the form cylinder


1


.


4


of the printing group


13


, is driven by a gear chain


17


. The gear chain


17


is also coupled to and in drive connection with the spur gear


8


of the form cylinder


1


.


1


. Thus, all cylinders of the printing unit are coupled together and driven by the electric motor


7


.





FIGS. 6

,


7


and


10


show bridges, i.e., parts of printing units, which correspond to the printing units shown in

FIGS. 1

,


2


and


5


respectively and are therefore not described again in detail.




In

FIG. 8

, the gear chain


15


shown in

FIG. 3

is omitted. The lower printing group bridge


170


(double printing group) which is created, includes the form cylinders


1


.


1


and


1


.


2


and the transfer cylinders


2


.


1


and


2


.


2


. The lower printing group bridge


170


is driven in the same manner as in

FIGS. 6 and 7

, by the angle controlled electric motor


7


which acts on form cylinder


1


.


1


. The upper printing group bridge


172


includes form cylinders


1


.


4


,


1


.


5


and transfer cylinders


2


.


4


,


2


.


5


,. The upper printing group bridge


172


is also driven by an angle-controlled electric motor, which acts upon the form cylinder


1


.


4


. The angle-controlled electric motor


7


is shown by hatching in

FIGS. 6-9

. The angle-controlled electric motor


7


acts, through the form cylinder


1


.


4


, to drive the spur gears (not shown) on the journals of the cylinders


1


.


4


,


2


.


4


,


2


.


5


,


1


.


5


.




In

FIG. 9

, the situation is similar to that of FIG.


8


. The only difference is that a satellite cylinder


16


is indirectly connected to the form cylinder


1


.


1


of printing group


3


. The satellite cylinder


16


is thus also driven by the electric motor


7


attached to the form cylinder


1


.


1


through the gear chain


18


. Printing group bridges of the types shown in

FIGS. 6

to


9


, or of different types, may be combined into various printing units. The embodiments described below with respect to

FIGS. 11-14

and


16


-


19


can also be used.




In the above examples, it is also possible for each or all of the form cylinders, transfer cylinders, or satellite cylinders, to be directly driven by an electric motor. The electric motor does not necessarily need to be connected to the form cylinder as described above.




The double printing group shown in

FIG. 11

contains the printing groups


3


,


4


. These printing groups are identical to those in FIG.


1


. Each printing group


3


,


4


includes respective form cylinders


1


.


1


,


1


.


2


and transfer cylinders


2


.


1


,


2


.


2


. These cylinders are also mounted through their respective journals


154


,


156


;


158


,


160


;


162


,


164


; and


166


,


168


in side walls


5


,


6


(FIG.


15


), as in

FIGS. 1 and 6

. However, each printing group


3


,


4


is driven by its own angle-controlled electric motor


7


. More specifically, the form cylinders


1


.


1


and


1


.


2


of each printing group are connected to and driven by a respective angle-controlled electric motor


7


. The angle-controlled electric motors


7


are shown by hatching in

FIGS. 11-14

and can be more clearly seen in FIG.


15


. The drive-side journals of the form cylinders


1


.


1


,


1


.


2


carry the respective spur gears


8


,


19


, which mesh with the respective spur gears


10


,


20


on the journals of the transfer cylinders


2


.


1


,


2


.


2


as can be seen in FIG.


15


. The spur gears


8


,


10


and


19


,


20


lie in two different planes, since the transfer cylinders


2


.


1


,


2


.


2


are not permitted to be in drive connection with one another. The angle-controlled electric motors


7


act upon the respective operator-side journals,


154


,


166


of each of the form cylinders


1


.


1


,


1


.


2


and thus the printing groups


3


,


4


are individually driven.




In the previous examples and in those that follow, the electric motors drive the form cylinders. However, it is also possible for the transfer cylinders to be driven by the electric motors. For example, in the printing unit shown in

FIG. 12

, the electric motors


7


drive the respective transfer cylinders


2


.


1


,


2


.


2


,


2


.


3


of the printing groups


3


,


4


,


12


. These transfer cylinders then drive, their respective associated form cylinders


1


.


1


,


1


.


2


,


1


.


3


through associated and interengaging spur gears. As in

FIG. 15

, the spur gears


19


,


20


of the printing group


4


and the spur gears


8


,


9


of printing group


3


are not permitted to lie on the same plane. Likewise, the spur gears of the printing group


4


and the spur gears of the printing group


12


are not permitted to lie on the same plane. The spur gears of printing group


12


are not shown in FIG.


15


.




In the printing unit in

FIG. 13

, each of the form cylinders


1


.


1


,


1


.


2


,


1


.


4


,


1


.


5


of the printing groups


3


,


4


,


13


,


14


is driven by an angle-controlled electric motor


7


. These form cylinders then drive the respective associated transfer cylinders


2


.


1


,


2


.


2


,


2


.


4


,


2


.


5


through associated and interengaging spur gears. The respective spur gears of coupled printing groups, i.e. the spur gears of printing groups


3


and


4


and the spur gears of printing groups


13


and


14


, lie on two different planes.




In

FIG. 14

, the printing groups


3


,


4


,


13


,


14


are driven analogously to FIG.


13


. In addition, the satellite cylinder


16


is also driven by a separate, angle-controlled electric motor


7


.




In the printing units in

FIGS. 16

to


19


, each form cylinder


1


.


1


to


1


.


5


, each transfer cylinder


2


.


1


to


2


.


5


and the satellite cylinder


16


, if present, is driven by a separate, angle-controlled electric motor


7


. As in the previous examples, each of the cylinders have respective journals and are mounted in the side walls


5


,


6


by these journals. In contrast to the previous examples, however, the respective electric motors


7


are coupled to the journals on the “drive side” S


2


or side wall


6


as is shown in

FIG. 20

representing a side view of the embodiment of FIG.


16


. The electric motors


7


could also be coupled to the journals on the operator-side S


1


or side wall


5


. Furthermore, in the prior examples shown in

FIGS. 1-15

, the electric motors


7


could have been coupled to the journals on the drive-side. When each printing group is equipped with its own drive motor, as shown in

FIGS. 11-14

, the individual printing groups can each be individually adjusted in cooperation with the other printing groups. When each cylinder is driven individually, it is even possible to individually align and adjust the form cylinder and transfer cylinder of a single printing group. Such embodiments are shown in

FIGS. 16-19

. In addition, all toothed-wheel gears are dispensed with, as are the lubrication, gear housings, etc., usually required for such drives as the drive motors are capable of performing their functions. This results in a tremendous reduction in price. In addition, mechanical (and electrical) devices for the desired printing group control are no longer needed as the functions of these devices are performed by reversing the rotational direction of the drive motors.




In the examples described, a printing group always includes a form cylinder and a transfer cylinder. Each printing group works together with at least one other printing group and/or a satellite cylinder according to the principle of blanket-to-blanket printing. The printing groups described above with reference to

FIGS. 1-20

can also be complemented by a counter-impression cylinder into a three-cylinder printing group, whereby at least one cylinder is driven by a separate electric motor and the three cylinders are connected so as to drive each other through toothed gears.




The angle control of the electric motors is performed by computer motor controls within the framework of the machine control system. Accordingly, the electric motors are connected to the machine control system. However, the controls are not part of the subject matter of the invention and are therefore not depicted or explained herein.




Further functional groups of printing machines such as webbing-in mechanisms, cooling rollers, cutting rollers and forming rollers can also be advantageously driven with separate electric motors.

FIG. 21



a


shows a side view of a printing machine


174


and

FIG. 22



a


shows a folder unit


25


including functional groups of the type mentioned above. The printing machine


174


in

FIG. 21



a


contains four printing units


21


to


24


and a folder unit


25


. With respect to drive, the printing units


23


and


24


resemble the printing unit shown in

FIG. 17

, while the printing units


21


and


22


resemble those shown in FIG.


18


. The drive motors of the cylinders, like those of the functional groups described below, are each identified by an “M” or with hatching. The folder unit


25


shown in

FIG. 22



a


contains the folding mechanisms


26


and


27


. In

FIG. 21



a


, the webbing-in mechanisms


28


, the cooling rollers


29


, the cutting rollers


30


and the forming rollers


31


are each driven by respective separate, angle-controlled electric motors


33


.


1


to


33


.


5


. These electric motors


33


.


1


,


33


.


2


,


33


.


3


,


33


.


4


,


33


.


5


thereby drive the cylinders of the webbing-in mechanisms


28


, the cooling rollers


29


, the cutting rollers


30


and the forming rollers


31


, respectively, indirectly via belts.

FIG. 21



b


shows the same printing machine, with each cylinder being driven directly by a motor.




In

FIG. 22



a


, the forming rollers


31


and the feeding and transfer rollers


32


, respectively, are each driven directly by separate, angle-controlled electric motors


176


,


178


,


180


,


182


. The two folding mechanisms


26


and


27


, respectively, also have separate, angle-controlled motors


143


,


144


, which directly drive the respective folding cylinders, in this case, the knife cylinders


146


,


148


. The knife cylinders


146


,


148


each have journals and spur gears connected thereto. The other folding cylinders which also include journals and spur gears are each engaged with a respective knife cylinder via the spur gears (not shown) arranged on their journals.




In the folder unit in

FIG. 22



b


, the forming rollers


31


and the feeding and transfer rollers


32


, respectively, are driven indirectly by a shared motor


150


via a toothed belt


152


. The single folding mechanism


27


.


1


is also driven by a separate, angle-controlled electric motor


184


. The driving of the mechanism


27


.


1


is carried out indirectly through a belt drive


186


on, for example, the point-folding blade cylinder


145


. This cylinder


145


is in drive connection with the other folding cylinders through cylindrical gears. These electric motors


150


,


184


make it possible to accurately or precisely set the speed of the driven cylinders. In groups with advance control, it is also possible to accurately or precisely set the web tension. Furthermore, the omission of PIV gears, normally used for drives of this type, provides a large reduction in the price of the unit.




A separate electric motor, which directly drives a form cylinder, can also be used for adjusting the ink register adjustment device.

FIG. 23

shows an ink register adjustment device


188


for use in a double printing group. The double printing group includes printing groups


34


,


35


. Each of these printing groups


34


,


35


include a form cylinder


36


,


38


and transfer cylinder


37


,


39


, respectively. The device is described with reference to the form cylinder


38


, which carries two printing forms on its circumference. The electric motor


40


which drives the form cylinder


38


is angle-controlled by a computer motor control


41


. Furthermore, a position indicator


42


of the printing group


35


and a sensor


44


which scans the register marks on the web


43


leaving the printing group


35


are connected to a comparator


45


. The output of the comparator


45


is fed to the input of the computer motor control


41


. The sensor


44


scans the register marks printed by the printing group


35


on the web


43


and thus detects the position of the two images printed per rotation of the form cylinder


38


. Based upon the signal from the position indicator


42


, the relation between the position of the form cylinder


38


and the rotation of the form cylinder


38


is determined by the comparator


45


. When a printing image is staggered in the rotational direction by half the circumference of the form cylinder


38


, i.e., when the printing image deviates from the register marks by half the circumference of the form cylinder


38


, a compensating advance or lag of the cylinder is used to adjust the form cylinder


38


prior to printing. This is performed by the computer motor control


41


based on the output signal of the comparator


45


. In this way, for example, errors relating to copying or mounting of the printing form can be compensated for. It is also possible to extend the acceleration or delay phase into this area, allowing the electric motor to be designed with lower power at the expense of sacrificing register quality at the start of the printing job.




The device shown in

FIG. 24

serves to control circumferential registration between two printing sites, in the situation depicted, between the printing groups


46


and


47


. The register marks printed by these printing groups


46


,


47


on the web


48


are scanned by the sensors


49


,


50


. Signals from the sensors


49


,


50


are supplied to the comparator


51


. The comparator


51


sends the results of the comparison to the computer motor control


52


. The computer motor control


52


regulates the speed of the electric motor


54


, which drives the form cylinder


53


of the printing group


47


based upon the results of the comparison. Depending on the required register modification to the printing image of the printing group


46


, the electric motor


54


is operated to impart either an advance or a lag on the cylinder


53


. If the transfer cylinder


55


is also driven by a separate electric motor (not shown), this motor is also corrected with respect to its speed when register correction is needed. Based upon the number of register marks to be checked, the device is to be used as many times as appropriate to adjust the cylinders. This device is able to reduce the price of the unit by eliminating the need for expensive mechanical gears, e.g., sliding gears, to perform circumferential register adjustment of the form cylinder as was needed in traditional machines.




The use of a drive for all the printing groups makes it possible for different paper paths to travel between different printing units without the need for additional devices for regulating the length of the paper path. For example, in the printing machine in

FIG. 21



a


, the web


155


can be conducted from the printing unit


23


to either the printing unit


21


or, on the path shown by the broken line, to the printing unit


22


. In keeping with the different paths, the printing groups of the printing units


21


and


22


are moved into the required positions by their respective drive motors. The computer motor control


56


of the electric motors is connected to receive a signal indicating the required cylinder positions from a computing and memory unit


57


, in which the required cylinder positions are stored. Depending on the web course, the computer motor control


56


moves the form cylinders and transfer cylinders of the unit


21


or


22


to be run through into the required positions by controlling their electric motors in accordance with the signal received from the computing and memory unit


57


.




In addition, the computing and memory unit


57


(

FIGS. 21



a


and


21




b


) stores the cylinder positions of the printing groups for the cutting register for each of the possible web runs. In order to set the cutting register, the required cylinder positions are sent to the computer motor control


56


. The computer motor control


56


adjusts the drive motors of all printing groups printing the web


155


. The cutting register for the cut in the folding mechanism


25


is thus set via the cylinder positions of all printing groups printing the web. Expensive linear register devices are no longer needed with the present devices as adjustment is automatically carried out by the computing and memory unit


57


and computer motor control


56


. Length regulation of this type is now only required for the turning bar. The computing and memory unit


57


which stores the cylinder positions for the cutting register can also send a signal representative of the cylinder positions for the cutting register to the computer motor control


66


as is shown in FIG.


25


and described below. This device then serves both to control the cutting register and to adjust it. The computing and memory unit


57


is shown in

FIG. 21



a


and is connected in the same manner as in FIG.


25


.




The separate drives of the printing groups make it possible for groups of printing machines to be assembled in various ways without connecting elements, such as synchronous shafts, couplings, gears and positioning devices which were standard in prior machines. Using a suitable control program, it is also possible for all or some of the printing units


21


,


22


,


23


connected to the folder unit


25


shown in

FIG. 21



a


and

FIG. 21



b


to be associated with a different folder unit, not shown.





FIG. 25

shows a device for a cutting register control


190


. The printing groups


58


to


61


are printing on a web


62


, for example. A sensor


63


scans the register mark that is being printed. The sensor


63


and the position indicator


64


of an electric motor


192


of a printing unit


59


, through which the web


62


has run, preferably the first printing unit


59


the web has run through, are attached to the inputs of a comparator


65


. Receiving the output of the comparator


65


is the computer motor control


66


for the electric motors of the printing groups


58


to


61


. A register error detected in the comparator


65


is compensated for by advancing or lagging the drive of the printing groups


58


to


61


printing the web


62


. This is accomplished by controlling their electric motors using the computer motor control


66


.





FIG. 26

shows a device used to move a form cylinder into a position suitable for performing a form change. The printing unit in this figure contains two printing groups


67


,


68


each including respective form cylinders


69


,


70


and transfer cylinders


71


,


72


. Attached to each transfer cylinder


71


,


72


is a respective position indicator


194


,


196


. The drive motors


198


,


200


of the printing groups


67


,


68


, which drive the transfer cylinders


71


,


72


are connected to receive control signals from a computer motor control


73


, which generates the control signals based upon signals received from a computing and memory unit


74


. The cylinder positions of the form cylinders


69


,


70


required for a printing-forms change are stored in the computing and memory unit


74


. These positions are sent to the computer motor control


73


, which controls the electric motors


198


,


200


of the printing groups


69


,


70


such that clamping channels


75


,


76


of the form cylinders


69


,


70


are moved into the form change position using the shortest path. As mentioned previously, it does not matter whether the transfer cylinder, the form cylinder or both cylinders in a printing group are driven by a drive motor. This device makes it possible to dispense with time-consuming individual disengagement of the printing groups, the subsequent positioning of the printing groups, and their re-engagement after the printing form change as is needed in conventional machines of this type.




The distribution cylinders of inking and damping units are also driven by separate drives.

FIG. 27

shows a printing group including a transfer cylinder


77


.


1


and a form cylinder


78


.


1


, whereby an inking unit


79


.


1


and a damping unit


80


.


1


are connected to the form cylinder


78


.


1


. The inking unit


79


.


1


contains, among other items, the ink distribution cylinders


81


.


1


and


82


.


1


, and the damping unit


80


.


1


contains the damping distribution cylinder


83


.


1


. Each distribution cylinder


81


.


1


,


82


.


1


,


83


.


1


carries a spur gear


84


.


1


,


85


.


1


,


86


.


1


, respectively, all of which are engaged with a central gear


87


. The central gear


87


is driven by an angle-controlled electric motor


88


. In this figure, the central gear


87


is located on the rotor journal of the electric motor


88


. The electric motor


88


could also be arranged next to the central gear


87


and engage it through a pinion. The electric motor


88


thus drives both of the inking distribution cylinders


81


.


1


,


82


.


1


and the damping distribution cylinder


83


.


1


through their engagement with the central gear


87


.




In

FIG. 28

, the inking distribution cylinders


81


.


2


and


82


.


2


are driven by an angle-controlled electric motor


89


. The damping distribution cylinder


83


.


2


of the damping unit


80


.


2


is driven by an angle-controlled electric motor


90


. The electric motor


89


is connected to and drives the second inking distribution cylinder


82


.


2


directly. The second inking distribution cylinder


82


.


2


carries a spur gear


85


.


2


through which it drives a spur gear


84


.


2


of the first inking distribution cylinder


81


.


2


through its engagement with an intermediate gear


91


.





FIG. 29

shows a drive variant in which each inking distribution cylinder


81


.


3


,


82


.


3


of the inking unit


79


.


3


, as well as the damping distribution cylinder


83


.


3


of the damping unit


80


.


3


, is driven by a respective separate, angle-controlled electric motor


92


,


93


,


94


. All of the toothed gears used in other machines of this type are thus no longer needed when driving the inking and damping units of this device.




The lateral ink and damping distribution can also be advantageously designed.

FIG. 30

shows a side view of the inking and damping distribution cylinders


81


.


3


,


82


.


3


,


83


.


3


mounted in the side walls


95


,


96


. Linear motors


100


to


102


act on respective journals


97


to


99


of these cylinders


81


.


3


to


83


.


3


. The journals


97


,


98


,


99


are designed as rotors for driving electric motors


92


to


94


. The angle-controlled electric motors


92


to


94


are controlled by a computer motor control


103


. The motor control


103


also controls the linear motors


100


to


102


using a like sequence of motions. There is a sine-shaped curve of the oscillating motion, whereby the distribution cylinders are staggered with respect to one another by 120° in phase. In this way, a mass balance is achieved. This balance stops vibrations from being stimulated at right angles to the machine axis. The target value of the axial stroke is established in a selectable manner. The instantaneous position of each of the ink distributors


81


.


3


,


82


.


3


,


83


.


3


is fed back to the motor control


103


through respective sensors


140


to


142


. In addition, it is advantageous that the oscillating speed be linearly proportional to the speed of the printing machine.




In order to achieve an exact drive of the cylinders, it is important for the coupling of the cylinders to the electric motor to be as rigid as possible. Structural examples of this are provided hereinbelow with respect to the remaining figures.

FIG. 31

shows a form cylinder


105


, which is mounted, through its journals


106


,


107


in the side walls


108


,


109


of the printing machine. The journals


106


,


107


carry flanges


110


,


111


, through which they are screwed to the faces


202


,


204


of the cylinder body. The journal


106


is designed to act with the rotor


112


of the electric motor


113


to drive the form cylinder


105


, i.e., the journal


106


carries the components of the rotor


112


of the electric motor


113


on its extended end. The stator


114


is attached to the side wall


108


of the printing machine. Furthermore, a device


115


for laterally moving the form cylinder


105


for side register adjustment acts upon the journal


106


. For example, a linear motor


115


is used here for this purpose. It would also be possible to use, for example, a motor connected to a gear which is able to transform its rotational motion into straight-lined movement. The shift amount Z of the side register is thereby designed in such a way that when the journals


106


,


107


each move away from the form cylinder body


105


by a distance of Z/2, the cylinder body


105


is freed (as shown) and can be removed from the printing machine. A sleeve-type printing form on the form cylinder


105


can then be changed. Distribution cylinders can also be similarly designed, whereby a distributor stroke can be used for freeing the cylinder body


105


of the distribution cylinder.





FIG. 32

shows a drive-side portion of a form cylinder


116


having a journal


117


. The rotor


118


of an electric motor


119


has a threaded and shank


204


which is screwed into a threaded bore


205


in the end face


206


of the journal


117


. The stator


120


of the electric motor


119


, together with a bushing


121


which is connected thereto and contains the bearing


122


of the form cylinder


116


therein, is held in place by the bearing shields


123


,


124


. The bearing shields


123


,


124


can be moved apart from one another in the direction shown by the arrows on each bearing shield


123


,


124


and, in their moved-apart position, uncover an opening


125


in the side wall


126


of the printing machine. A sleeve-type printing form


139


can then pass through the uncovered opening


125


and either be placed on or removed from the form cylinder


116


. The sleeve of the printing form


139


being passed through is shown by the dot-dash lines. Solutions for the design and actuation of the bearing shields


123


,


124


as well as for holding the form cylinder


116


in place at its opposite end wherein it is suspended when the opening


125


is uncovered is well known in the prior art and will therefore not be discussed further. It is also possible for a transfer cylinder to be uncovered in the same manner. The motor design described above can be used with transfer cylinders as well as other cylinders of printing machines. In the depicted design options, it is also advantageous that the rotor and stator of the electric motor can be independently preassembled.





FIG. 33

shows the connection of a stator


127


of an electric motor


128


to an eccentric ring


129


of a three-ring bearing


130


of a cylinder mounted in a side wall


131


by a journal. This can be, for example, either a form or transfer cylinder, of which only the journal


132


is shown in this figure. By turning the eccentric bearing ring


129


, print engagement or disengagement is possible. The connection of the stator


127


permits it to travel during the engagement and disengagement movement of the journal


132


together with the rotor


133


attached thereto. More particularly, the stator


127


is connected to a flange


134


, which is screwed to the bearing ring


129


. The flange


134


is axially fixed on the side wall


131


by hold-down devices


135


and absorbs the tilting moment from the weight of the stator


127


. The activation of the bearing ring


129


is shown in FIG.


34


.

FIG. 34

is a view of

FIG. 33

taken when looking in the direction of the arrow labeled “Y”. The bearing ring


129


carries a nave


136


, which is acted on by the print engagement and disengagement mechanism, for example, a lever


137


. In the print engagement setting, the bearing ring


129


strikes a stationary and adjustable stop


138


and thus absorbs, given the corresponding rotational direction of the cylinder, the counter-moment of the stator


127


. When the cylinder rotates in the other direction, the sturdily designed print engagement and disengagement mechanism


137


absorbs the counter-moment. Furthermore, the cylinder bearing is designed so as to be free of any play.




In the examples, angle-controlled electric motors are used to drive the cylinders and the functional groups. With the present invention, it is also possible to use speed-controlled or moment-controlled electric motors for drives wherein synchronism is not a main factor, such as the drive of web-pulling components and distribution cylinders. The computer motor controls can also be realized using other motor controls, depending on the individual case.



Claims
  • 1. A web-fed offset printing machine comprisinga plurality of printing units, each said printing unit comprising at least one form cylinder and at least one transfer cylinder, each said cylinder comprising a cylinder body having opposed end faces, and a pair of journals having flanges screwed to respective said end faces, and at least one electric motor in drive connection with a respective at least one of said cylinders in each of said printing units, each said at least one of said cylinders not being in mechanical drive connection with any other cylinder in said printing unit which is driven by another electric motor, each said electric motor comprising a rotor which is rigidly connected to one of said journals.
  • 2. An offset printing machine as in claim 1 further comprising at least one linear drive motor which acts on at least one of said form cylinder journals for side register adjustment.
  • 3. An offset printing machine as in claim 2 wherein said linear drive motor can shift said at least one journal by an amount sufficient to permit removing said form cylinder body from said flanges laterally when said journals are unscrewed from said body.
  • 4. An offset printing machine as in claim 1 further comprising a side wall, each said electric motor further comprising a stator which is fixed to said side wall.
  • 5. An offset printing machine as in claim 1 comprising an operator side and a drive side, said at least one electric motor being arranged on the operator side.
  • 6. An offset printing machine as in claim 1 comprising an operator side and a drive side, said at least one electric motor being arranged on the drive side.
  • 7. An offset printing machine as in claim 1 wherein each said electric motor is an angle-controlled electric motor.
  • 8. An offset printing machine as in claim 1 comprising an operator side and a drive side, said at least one electric motor being arranged on the operator side.
  • 9. An offset printing machine as in claim 1 comprising an operator side and a drive side, said at least one electric motor being arranged on the drive side.
  • 10. An offset printing machine as in claim 1 wherein each said electric motor is an angle-controlled electric motor.
  • 11. An offset printing machine as in claim 1 comprising an operator side and a drive side, said at least one electric motor being arranged on the operator side.
  • 12. An offset printing machine as in claim 1 comprising an operator side and a drive side, said at least one electric motor being arranged on the drive side.
  • 13. An offset printing machine as in claim 1 wherein each said electric motor is an angle-controlled electric motor.
  • 14. A web-fed offset printing machine comprisinga plurality of printing units, each said printing unit comprising at least one form cylinder and at least one transfer cylinder, each said cylinder comprising a journal having an end face with a threaded bore, and at least one electric motor in drive connection with a respective at least one of said cylinders in each of said printing units, each said at least one of said cylinders not being in mechanical drive connection with any other cylinder in said printing unit which is driven by another electric motor, each said electric motor comprising a rotor having a threaded end shank which is screwed into a respective said threaded bore.
  • 15. An offset printing machine as in claim 14 further comprisinga sidewall having at least one aperture, and a pair of bearing shields mounted to said sidewall over each said aperture, one of said journals being carried between each pair of bearing shields, each said pair of being shields being movable apart to expose said aperture so that a sleeve-type form can be removed from the cylinder through said aperture.
  • 16. A web-fed offset printing machine comprisinga plurality of printing units, each said printing unit comprising at least one form cylinder and at least one transfer cylinder, each said cylinder comprising at least one journal, a sidewall which carries an eccentric bearing ring which carries a bearing, said journal being journaled in said bearing, said eccentric bearing ring being rotatable relative to said sidewall, at least one electric motor in drive connection with a respective at lest one of said cylinders in each of said printing units, each said at least one of said cylinders not being in mechanical drive connection with any other cylinder in said printing unit which is driven by another electric motor, each said electric motor comprising a rotor which is rigidly connected to said journal, and a stator which is fixed with respect to said eccentric bearing ring.
  • 17. An offset printing-machine as in claim 16 further comprisinga flange fixed directly to said eccentric bearing ring, said stator being fixed to said flange, means for holding said flange on said sidewall so that tilting moments of said stator can be absorbed, and a stationary stop fixed to said sidewall for limiting rotational movement of said bearing ring relative to said sidewall.
  • 18. An offset printing machine as in claim 17 wherein said flange is fixed to said bearing ring on one side of said sidewall, said machine further comprising a nave fixed directly to eccentric bearing ring on the other side of said sidewall, said nave cooperating with said stationary stop for limiting rotational movement.
Priority Claims (1)
Number Date Country Kind
44 30 693 Aug 1994 DE
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Entry
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