The present disclosure relates to plastic containers. More specifically, the present disclosure relates to a plastic container that includes a groove pattern around an outer circumference that provides improved strength attributes of the plastic container.
Plastic containers are an alternative to glass or metal containers. A common plastic used in the manufacture of plastic containers is polyethylene terephthalate (or PET). Containers made of PET are generally transparent, thin walled, and can maintain their shape in response to force exerted on the walls by the contents of the container.
In one embodiment, a bottle includes a finish defining a bottle opening, a bell carrying the finish, a base, a central axis extending from the finish to the base, a sidewall extending between the bell and the base, and at least two grooves that circumferentially extend around the sidewall and spaced apart relative to the central axis, the grooves being circumferentially offset from one another.
In another embodiment, a bottle includes a finish defining a bottle opening, a neck coupled to the finish, a bell coupled to the neck, a base, a sidewall extending between the bell and the base, a central axis extending from the finish to the base, a first groove extending around the sidewall, the first groove having a wave shape defined by at least one peak and at least one valley, and a second groove extending around the sidewall, the second groove having a wave shape defined by at least one peak and at least one valley, the second groove being circumferentially offset from the first groove, and spaced from the first groove along the central axis.
In another embodiment, a bottle includes a neck defining a bottle opening, a bell coupled to the neck, a base, a sidewall extending between the bell and the base, a central axis extending from the neck to the base, a first groove extending around an outer circumference of the sidewall, the first groove having a wave shape defined by alternating first peaks and first valleys, and a second groove extending around an outer circumference of the sidewall, the second groove having a wave shape defined by alternating second peaks and second valleys, the second groove being circumferentially offset from the first groove such that the alternating second peaks and second valleys of the second groove are positioned out of vertical alignment with the alternating first peaks and first valleys of the first groove.
Other aspects of the disclosure will become apparent by consideration of the detailed description and accompanying drawings.
Before embodiments of the disclosure are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the accompanying drawings. The disclosure can support other embodiments and of being practiced or of being carried out in various ways.
The present disclosure illustrates a container 100 that includes a plurality of offset wave grooves that improve structural strength of the container 100, which can reduce risk of damage, leakage, bending, or undue stresses on the container 100. The container 100 illustrated in the figures is a bottle 100, and further an approximately one-liter bottle. It should be appreciated that the bottle 100, and specifically the one-liter bottle, is provided for purposes of illustration and is not limiting. The bottle 100 can be any suitable or desired size and/or volume. For example, the bottle 100 can be, for example, 250 milliliters (mL), 1.0 Liter (L), 2.0 L, 8 ounces (oz.), 12 oz., 16.9 oz., 20 oz., 24 oz., or any other suitable or desired size or volume. In addition, the bottle 100 can be formed of a plastic or a polymer. For example, the bottle 100 can be formed of polyethylene terephthalate (PET), or any other suitable material or combination of materials. The plurality of offset wave grooves described herein can be used with any type of suitable container or vessel, or any size of suitable bottle that benefits from improved strength properties, including improved structural strength.
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Each groove 200 defines a wavelike pattern that extends around the circumference of the sidewall 104. Each wave includes a plurality of peaks 204, a plurality of valleys 208, and a plurality of transition sections 212. Each transition section 212 extends between each adjacent peak 204 and valley 208 (or each adjacent valley 208 and peak 204). The peaks 204 are generally positioned closer to the bell 108 than the base 112, while the valleys 208 are generally positioned closer to the base 112 than the bell 108. In the illustrated embodiment, each groove 200 is sinusoidal in that the peaks 204 and the valleys 208 have the same amplitude (or extend the same distance from a common origin). In addition, the peaks 204 and the valleys 208 of each groove 200 are rounded (or U-shaped). In other examples of embodiments, the peaks 204 and the valleys 208 of each groove 200 can be angled (or V-shaped), or can be generally flat (i.e., can have a surface parallel to the circumference of the sidewall 104. The plurality of grooves 200 have an identical pattern of peaks 204, valleys 208, and transition sections 212, such that the plurality of grooves 200 have the same general shape, the same amplitude, the same wavelength, and/or have the same dimensions between consecutive peaks 204. However, as discussed in additional detail below, each groove 200 of the plurality of grooves 200 is offset from the adjacent groove 200. In other embodiments, each of the plurality of grooves 200 can have a different pattern of peaks 204, valleys 208, and transition sections 212, while still being offset from the adjacent groove 200. Each groove 200 includes a total of six peaks 204 and six valleys 208. In other examples of embodiments, each groove 200 can include any suitable number of peaks 204 (e.g., two, three, four, seven, eight, nine, or ten or more), and any suitable number of valleys 208 (e.g., two, three, four, seven, eight, nine, or ten or more). In other examples of embodiments, the peaks 204 of a groove 200 can have the same amplitude (or extend the same vertical distance towards the bell 108) or can have different amplitudes (or extend different vertical distances towards the bell 108). Similarly, in other examples of embodiments, the valleys 208 of a groove 200 can have the same amplitude (or extend the same vertical distance towards the base 112) or can have different amplitudes (or extend different vertical distances towards the base 112). In yet other examples of embodiments, a groove 200 can have peaks 204 and valleys 208 that each have different amplitudes. For example, the peaks 204 can have a different amplitude than the valleys 208. In addition, the peaks 204 can have different amplitudes between peaks 204, and the valleys 208 can have different amplitudes between valleys 208. Further, the amplitudes of the peaks 204 can be different than the amplitudes of the valleys 208.
With reference now to
The groove 200 has a maximum width W, as measured between ends of the groove sidewalls 216 proximate the sidewall 104 (of the bottle 100). In the illustrated embodiment, the width W is in the range of approximately 2.0 mm to approximately 6.0 mm. In other embodiments, the width W can be approximately 2.0 mm, 3.0 mm, 4.0 mm, 5.0 mm, or 6.0 mm. In yet other embodiments, the width W can be any suitable or desired width. In addition, the maximum width is greater than a width of the bottom wall 220. As such, the groove 200 has a cross-sectional geometry similar to a trapezoid (or a trapezoidal cross-sectional shape).
The groove 200 has a first radius R1 between the sidewall 104 (of the bottle 100) and each of the groove sidewalls 216. In the illustrated embodiment, the first radius R1 is approximately 1.0 mm. In other embodiments, the first radius R1 can be any suitable or desired radius length.
The groove has a second radius R2 between each groove sidewall 216 and the bottom wall 220. In the illustrated embodiment, the second radius R2 is less than the first radius R1. In other examples of embodiments, the second radius R2 is greater than the first radius R1. In yet other examples of embodiments, the second radius R2 is the same as the first radius R1.
Each groove sidewall 216 has a length L1. In the illustrated embodiment, the length L1 of the groove sidewalls 216 are approximately 1.51 mm. In other embodiments, the length L1 of the groove sidewalls 216 can be any suitable or desired length.
An angle X° can extend between the groove sidewalls 216. In the illustrated embodiment, the angle X° can be approximately 55 degrees. In other embodiments, the angle X° can be less than 55 degrees, can be more than 55 degrees, or can be any suitable or desired angle.
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The plurality of circumferentially offset grooves 200 advantageously improve load strengthening. More specifically, the grooves 200 disrupt a downward load path to provide additional strength to the bottle 100. With reference to
Table I below illustrates the load effectiveness of disruption/strengthening (as a percentage or %). The angle described in Table I below illustrates the first angle θ1 shown in
Table II below illustrates how changing the circumferential offset (or alignment) of adjacent grooves 200a, 200b can improve load performance. The angle described in Table II below illustrates the first angle θ1 shown in
Based on the results listed in Table II, embodiments of the bottle 100 that incorporate a plurality of circumferentially offset grooves 200 can have a load strength increase in the range of approximately 3.0% to approximately 8.5% as compared to a bottle without offset grooves (such as a bottle with circumferentially aligned grooves). More specifically, the bottle 100 can have a load strength increase of at least approximately 3.0%, 4.0%, 5.0%, 6.0%, 7.0%, 8.0%, or 8.5% as compared to a bottle without offset grooves (such as a bottle with circumferentially aligned grooves). In other embodiments, the load strength increase of the bottle that incorporates a plurality of circumferentially offset grooves 200 can be greater than 8.5% or less than 3.0% based on the size, dimensions, material, geometry, and/or other variables associated with bottle design.
The illustrated embodiment of the bottle 100 presents a plurality of circumferentially offset grooves 200, where each groove 200, 200a includes a plurality of peaks 204 and a plurality of valleys 208 that are not in vertical alignment with (or are circumferentially offset from) the plurality of peaks 204 and the plurality of valleys 208 in an adjacent groove 200, 200b. It should be appreciated that in other examples of embodiments, the plurality of grooves 200 can include a groove 200, 200a that includes at least one peak 204 that is not in vertical alignment with (or is circumferentially offset from) at least one peak 204 in an adjacent groove 200, 200b. In yet other examples of embodiments, the plurality of grooves 200 can include a groove 200, 200a that includes at least one valley 208 that is not in vertical alignment with (or is circumferentially offset from) at least one valley 208 in an adjacent groove 200, 200b.
It should be appreciated that the bottle 100 includes at least two grooves 200a, 200b, and the at least two grooves 200a, 200b are circumferentially offset (or not vertically aligned relative to the central axis 120. In other examples of embodiments, the bottle 100 includes a plurality of grooves 200, and each groove 200 is circumferentially offset relative to the adjacent groove 200. Each groove 200 of the plurality of grooves 200 can be circumferentially offset relative to the adjacent groove 200 by the same angular distance (e.g., as illustrated in
In yet other examples embodiments, the plurality of grooves 200 can have an alternating circumferentially offset geometry. For example, every other groove 200 of the plurality of grooves 200 can be vertically aligned relative to the central axis 120, however, any two adjacent grooves 200 are circumferentially offset. Stated another way, and as a nonlimiting example, in an embodiment of a bottle 100 having a plurality of grooves 200 that includes at least four grooves 200 vertically spaced along the central axis 120, a second groove 200 can be circumferentially offset from an adjacent first groove 200, the first groove being closer to the bell 108 than the second groove 200. A third groove 200 can be circumferentially offset from the adjacent second groove 200, the second groove being closer to the bell 108 than the third groove 200. A fourth groove 200 can be circumferentially offset from the adjacent third groove 200, the third groove being closer to the bell 108 than the fourth groove 200. The first and third grooves 200 can be vertically aligned relative to the central axis 120, and the second and fourth grooves 200 can be vertically aligned relative to the central axis 120. In this configuration, each groove 200 is circumferentially offset by being rotated (or horizontally translated) either in a clockwise direction or a counterclockwise direction relative to the adjacent groove 200. In one or more examples of embodiments, the angular distance defining the circumferential offset can be the same or can be different between adjacent pairs of grooves 200 within the plurality of grooves 200.
In yet other examples of embodiments, the plurality of grooves 200 can have an alternating circumferentially offset geometry, however every other groove 200 of the plurality of grooves 200 is not vertically aligned relative to the central axis 120. Stated another way, and as a nonlimiting example, in an embodiment of a bottle 100 having a plurality of grooves 200 that includes at least four grooves 200 vertically spaced along the central axis 120, a second groove 200 can be circumferentially offset from an adjacent first groove 200, the first groove being closer to the bell 108 than the second groove 200. A third groove 200 can be circumferentially offset from the adjacent second groove 200, the second groove being closer to the bell 108 than the third groove 200. A fourth groove 200 can be circumferentially offset from the adjacent third groove 200, the third groove being closer to the bell 108 than the fourth groove 200. The second groove 200 is circumferentially offset from the first groove 200 by being horizontally translated a first distance (or having a first angular distance) in a first direction relative to the first groove 200. The third groove 200 is circumferentially offset from the second groove 200 by being horizontally translated a second distance (or having a second angular distance) in a second direction, opposite the first direction, relative to the second groove 200. The absolute value of the second distance (or the second angular distance) is not the same absolute value as the first distance (or the first angular distance). The fourth groove 200 is circumferentially offset from the third groove 200 by being horizontally translated a third distance (or having a third angular distance) in the first direction relative to the third groove 200. The absolute value of the third distance (or the third angular distance) is not the same absolute value as the first distance (or the first angular distance) or the second distance (or the second angular distance).
The illustrated embodiment of the bottle 100 discusses the circumferentially offset orientation of adjacent grooves 200a, 200b of the plurality of grooves. It should be appreciated that the offset between two grooves 200 that are not adjacent can be determined. For example, and with reference to
With reference back to
One or more aspects of the bottle 100 provides certain advantages. For example, the sidewall 104 includes a plurality of grooves 200, and more specifically at least two grooves 200a, 200b. The plurality of grooves 200 are circumferentially offset from each other. The circumferential offset arrangement of the grooves 200 advantageously improve load strengthening by disrupting a downward load path. The load is diverted in a curved, downward direction by the circumferentially offset grooves 200. More specifically, the load is diverted from a valley 208 of one groove 200 (or 200a) towards the closest peak 204 of an adjacent, offset groove 200 (or 200b) positioned on the base side of the groove 200 (or 200a). The additional strength reduces a risk of buckling (or failure) of the sidewall 104, while also increasing strength in a hoop (or circumferential) direction. These and other advantages are realized by the disclosure provided herein.
This application claims priority to U.S. Provisional Patent Application No. 62/988,003, filed on Mar. 11, 2020, and entitled Offset Wave Groove Bottle, the entire contents of which is herein incorporated by reference in its entirety.
Number | Date | Country | |
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62988003 | Mar 2020 | US |