This invention relates generally to telescopic lifting jacks and more particularly to two-stage telescopic transmission jacks.
Most automotive transmission jacks used in under hoist applications are designed with telescopic rams. Telescopic rams are desirable because the transmission on the jack will be positioned at an almost work table height when the rams are not extended. Telescopic rams enable the jack to have a work table height and then extend to a maximum height of seventy-two plus inches. The maximum work height (seventy-two plus inches) provides enough clearance under the vehicle as it is suspended by an in-ground or above-ground lift for a mechanic to stand erect and make under car repairs.
Telescopic transmission jacks are designed with different types of pumps. The more expensive pumps provide faster and easier raising of the telescopic rams. The least expensive pump is designed with a single pump piston, which is activated either manually or by foot. Other pumps are activated the same way but are linked with dual pump pistons for faster rising of the rams. More expensive pumps are designed with an air activated primary ram that locks into position at its maximum height so the secondary hydraulic pump piston can be manually activated the rest of the way. Although the more expensive pumps are fast rising, there are some drawbacks to their designs. A ram activated by compressed air must have two valves. One valve controls the lifting of the primary ram with the load and one valve controls the lowering of the primary ram with the load. The primary ram can bounce or shoot up under load, if the valves are not adjusted properly, or the air cylinder is not properly lubricated. Since transmissions vary in size and weight, it is difficult to keep one valve adjustment that will satisfy all conditions. This type of pump is used with much success by mechanics who are familiar with the idiosyncrasies of the design. Other mechanics feel unsure and lack confidence in the operation of the jack.
The foregoing illustrates limitations known to exist in present two-stage transmission lifting jacks. Thus, it is apparent that it would be advantageous to provide an alternative directed to overcoming one or more of the limitations set forth above. Accordingly, a suitable alternative is provided including features more fully disclosed hereinafter.
In one aspect of the present invention, this is accomplished by providing in combination: a multi-stage telescoping transmission jack; and an air-over-oil pump supplying pressurized hydraulic fluid to the multi-stage telescoping transmission jack.
In an alternate aspect of the present invention, this is accomplished by providing a multi-stage telescoping transmission jack comprising: a primary cylinder; a linearly movable primary ram within the primary cylinder, at least a portion of the primary ram being a hollow cylinder; a primary oil cavity between the primary cylinder and the primary ram; a linearly movable secondary ram within the primary ram; a secondary oil cavity formed between the secondary ram and the primary ram; and means for bleeding oil from at least one of the primary oil cavity and the secondary oil cavity.
In another aspect of the present invention, this is accomplished by providing a multi-stage telescoping transmission jack comprising: a primary cylinder; a linearly movable primary ram within the primary cylinder, at least a portion of the primary ram being a hollow cylinder, the primary ram having a primary ram bearing at a lower end thereof, the primary ram bearing having an interior through passage; a primary oil cavity between the primary cylinder and the primary ram, the primary ram bearing having a bleed passage extending between the primary oil cavity and the primary ram bearing interior through passage; a linearly movable secondary ram within the primary ram, a lower tip portion of the secondary ram extending into the primary ram bearing interior through passage when the secondary ram is in a lowered position, there being an oil passage between the secondary ram lower tip portion and the primary ram bearing interior through passage; and a secondary oil cavity formed between the secondary ram and the primary ram, there being a bleed passage through the secondary ram to an undersurface of the secondary ram.
In another aspect of the present invention, this is accomplished by providing a method for lifting a transmission comprising: providing a multi-stage transmission jack having a primary cylinder; a linearly movable primary ram within the primary cylinder; a primary oil cavity between the primary cylinder and the primary ram; a linearly movable secondary ram within the primary ram; a secondary oil cavity formed between the secondary ram and the primary ram; and, a hydraulic fluid reservoir containing a quantity of hydraulic fluid; supplying the hydraulic fluid to a pump; operating the pump to increase the pressure of the hydraulic fluid to an operating pressure; supplying the operating pressure hydraulic fluid to the underside of the primary cylinder; porting hydraulic fluid from the primary cylinder cavity to an underside of the secondary ram; and porting hydraulic fluid from the secondary cylinder cavity to the underside of the secondary ram.
In an alternate aspect of the present invention, this is accomplished by providing a method for bleeding air from a multi-stage transmission jack, the method comprising the steps of: providing a multi-stage transmission jack having a primary cylinder; a linearly movable primary ram within the primary cylinder; a primary oil cavity between the primary cylinder and the primary ram; a linearly movable secondary ram within the primary ram; and, a secondary oil cavity formed between the secondary ram and the primary ram; supplying pressurized hydraulic fluid to an underside of the primary ram; porting any air contained within the primary oil cavity to an underside of the secondary ram; supplying pressurized hydraulic fluid to the underside of the secondary ram; porting any air contained beneath the underside of the secondary ram to the secondary oil cavity; continuing to supply pressurized hydraulic fluid to the underside of the primary ram and the underside of the secondary ram until the primary ram and the secondary ram have moved to an upper limit of travel; and while continuing to supply pressurized hydraulic fluid to the underside of the primary ram and the underside of the secondary ram, bleeding any air contained within the secondary oil cavity.
The foregoing and other aspects will become apparent from the following detailed description of the invention when considered in conjunction with the accompanying drawing figures.
The new designed jack was first assembled together using an SPX® air-over-hydraulic (oil) foot pump by SPX corporation. An air-over-hydraulic foot pump is constructed in such a way that a much larger air cylinder activates a smaller hydraulic pump piston in order to produce as much as 10,000 p.s.i. hydraulic pressure. In essence, a large area air cylinder under 100 p.s.i. of air pressure activated against a smaller diameter hydraulic piston can produce 10,000 p.s.i. hydraulic pressure. This type of pump has been used with larger capacity, single ram, under hoist transmission jacks that handle heavy duty truck transmissions. Testing showed that dual stage telescopic rams pulsated when activated by the air over hydraulic foot pump and this pulsation is not acceptable for raising transmissions. Transmissions must be stable and secure when supported by a transmission jack. A second problem was the slow activation of the rams. A third problem was not being able to easily remove the air trapped in the telescopic ram cylinders. The third problem manifested itself in the forms of: the secondary ram not extending all the way; a spongy and bouncing feeling in the rams; and, a ram shooting up as opposed to a smooth consistent rise. It appears that an SPX style pump operates very well with a large diameter single ram but pulsates smaller diameter multi-stage telescopic rams. Since our application with telescopic rams only requires 3,500 p.s.i. of hydraulic pressure, a pump was modified sacrificing pressure for increased hydraulic flow. The modified pump produced 6,500 less p.s.i. with the hydraulic flow rate increased to a point where the ram speed of ascent was acceptable. This modification only corrected problem number two. The rams would still pulsate excessively.
In one aspect, the invention is the combination of a high flow, lower pressure air-over-oil pump with a multi-stage telescoping transmission jack. Preferably, the oil pressure is less than 3,500 p.s.i. The combined air-over-oil pump and two-stage telescoping transmission jack has a capacity of at least 1000 lbs.
A cross-section of the two-stage cylinder 20 and pump 25 is shown in
A primary ram bearing 34 is fastened to the lower end of the primary ram 62. At least one O-ring or other type of seal is provided to seal the moveable primary ram bearing 34 to the primary cylinder 32. In general, to operate the first stage cylinder 21, a foot pedal 101 is operated to supply compressed air via air inlet 102 to the air-over-oil pump 25. In addition, compressed air is supplied to the oil reservoir 30 via air passageway 130 through air control valve 120 to pressurize the oil reservoir 30 in order to supply pressurized oil to the pump suction 104. This air enters the primary cylinder nut 36 and is discharged into the oil reservoir 30 via an air passageway 129 through a flange in the primary cylinder nut 36.
Pressurized hydraulic fluid or oil is supplied from the pump discharge 106 through an oil conduit 108 to the inlet plenum 40 below the primary ram bearing 34. The pressurized hydraulic fluid causes the primary ram bearing 34 and primary ram 62 to rise upward. A primary stop 42 is provided in the primary cylinder cavity 44, between the primary cylinder 32 and the primary ram 62, to limit upward movement of the primary ram 62. A shoulder 43 on the primary ram bearing 34 will contact the primary stop 42 at the upper limit of the movement of the primary ram 62.
The hydraulic pressure applied to the bottom of the primary ram bearing 34 causes the primary ram 62 to raise upwards. The shoulder 43 of the primary ram bearing 34 will cause oil in the primary cylinder cavity 44 (formed between the primary ram 62 and the primary cylinder 32) to become pressurized. A primary ram bearing bleed channel 73 allows this pressurized oil to flow from the primary cylinder cavity 44 into primary ram bearing bore 45 and adjacent primary ram oil cavity 38. (See arrow 33 in
Some prior art two-stage telescopic cylinders also lift the secondary ram relative to the primary ram while the primary ram is being lifted. Typically, this is an unintended result caused by air in the primary oil cavity being forced into the primary ram oil cavity beneath the secondary ram. This is not a true lift of the secondary ram using pressurized oil. This can be an inconvenient and loss of time situation once increased load is applied to the secondary ram.
Because of the primary ram bearing bleed channel 73, the relative lifting of the secondary ram 65 while the primary ram 62 is lifting is a true lift of the secondary ram 65. When the raising of the two stage jack 10 is completed, the secondary ram 65 is ready to accept load without any hesitation or spongy effect normally associated with an air bound hydraulic system.
A check valve 46 with an internal check ball is positioned within the through bore 45 in primary ram bearing 34. The force of the pressurized oil from the primary cylinder cavity 44 in the primary ram oil cavity 38 (on the upper side of the primary ram bearing 34) holds check valve 46 closed until the primary ram bearing shoulder 43 contacts the primary stop 42. Continued application of hydraulic fluid by pump 25 will increase oil pressure in inlet plenum 40 and lift the check ball out of contact with a valve seat in the check valve 46. Pressurized oil will flow into primary ram oil cavity 38 inside of the hollow cylindrical primary ram 62 and apply oil pressure to the lower surface of the secondary ram bearing 64, causing the secondary ram bearing and the secondary ram 65 to rise. If necessary, check valve 46 could include a spring to seat the check ball against the valve seat.
Second stage cylinder 22 comprises a generally solid secondary ram 65 attached to the secondary ram bearing 64, both positioned within the primary ram or secondary cylinder 62. The transmission saddle 23 is attached to the upper end of the secondary ram 65. Secondary cylinder nut 66 seals the upper end of the second stage cylinder 22. A shoulder 63 on the upper end of the secondary ram bearing 64 acts against a secondary stop 68 to limit upward movement of the secondary ram 65.
Preferably, primary ram bearing flow bypass channels 75 (see
The primary ram 62 also acts as the secondary cylinder. An oil filled secondary cylinder cavity 70 is formed between the secondary cylinder 62 and the secondary ram 65. As the secondary ram 65 rises relative to the primary ram or secondary cylinder 62, oil in the secondary cylinder cavity 70 is pressurized. As shown in
To lower the two-stage cylinder 20, foot pedal 101 is operated to a neutral or lower position to port pressurized oil in the inlet plenum 40 to the oil reservoir 30. Foot pedal 101 also shuts off air to the air control valve 120, which then ports air out of the oil reservoir 30 through air release 122 (See
While the primary and secondary cylinders 21, 22 are lowered, the cylinder cavity bleed or bypass channels 72, 73 allow oil to flow back into the primary and secondary cylinder cavities 44, 70 keeping the cavities filled with oil. Keeping cavities 44, 70 filled with oil while lowering the cylinders 21, 22 prevents air from bleeding past any seals or O-rings into cavities 44, 70.
When foot pedal 101 is moved to the neutral or lower position, the air to the air control valve 120 is cut-off. Air pressure in the oil reservoir 30 will move both the outer check valve 126 and the inner check valve 128 to a lower position, shown in
A second issue with telescopic rams is that the primary ram is expected to rise first to maximum extension and then the secondary ram. Hydraulic oil flow takes the path of least resistance. If the compression of the seal on the primary cylinder nut against the primary ram exceeds the compression of the seal on the secondary cylinder nut against the secondary ram, the secondary ram will rise first. Users associate this action with defective operation. Sometimes this will occur as a result of an air trapped system. In conditions like this, the secondary ram comes up to the load but will not lift or support the load. At this time, the primary ram comes up to and lifts the load to its maximum extension and then the secondary ram takes over. The problems of air trapped hydraulic systems and ram stages raising out of sequence are typical of these jacks no matter what kind of pump is used.
The new improved oil circuitry for telescopic rams permits the manufacturer to purge air from the system one time after assembly and not burden the user with the procedure no matter what shipping and handling conditions the jack is exposed to. Secondly, the improved oil circuitry eliminates the pulsating effect on the rams. Thirdly, the primary and secondary rams raise together proportionally to their respective cylinder diameter areas and will raise a load at any point in the lifting procedure.
A small primary ram bearing bleed channel 73 is provided in the primary ram bearing 34 to permit flow of oil and any air from the primary cylinder cavity 44 into the primary ram bearing bore 45. As the primary ram bearing 34 is raised, the oil and any air in the primary cylinder cavity 44 will be squeezed out of the primary cylinder cavity 44 and into the primary ram oil cavity 38. This flow of oil into the primary ram oil cavity 38 increases the pressure in the cavity 38 and causes the secondary ram bearing 64 to rise relative to the primary ram bearing 34.
Secondary ram bearing bypass channels 72, between the secondary ram bearing 64 and the secondary cylinder 62, permit any air to flow from the primary ram oil cavity 38 into the secondary cylinder cavity 70, between the secondary ram 65 and the primary ram 62. The secondary ram bearing bypass channels 72 also permit oil to flow out of the secondary cylinder cavity 70, when the second stage cylinder 20 is being raised. The secondary ram bearing bypass channels 72 can be formed completely within the secondary ram bearing 64, the secondary cylinder 62 or at the adjoining surfaces of the ram bearing 64 and cylinder 62.
As shown in
The following steps illustrate how air is bled from the jack 10:
When the load is released and the rams retract all the way down to their collapsed positions, only oil will fill both the primary and secondary cylinder cavities.
Bleeding the air from the jack 10 only needs to be performed one time by the manufacturer. Air cannot enter the jack 10 again unless the pump 25 pumps oil containing air. In most cases, the pump 25 is hooked directly to the two-stage cylinder 20 and the air purging procedure takes care of both the pump 25 and first and second stage cylinders 21, 22. A properly configured air-over-hydraulic foot pump 25 and the improved oil circuitry for telescopic rams makes for a better alternative to the current design of air and hydraulics for dual stage telescopic transmissions jacks.
In a broad aspect, the present invention is the combination of a multi-stage telescopic jack in combination with an air-over oil pump. In a further aspect, the present invention provides pressurized oil to the suction of the air-over-oil pump by porting air through the air-over-oil pump to the oil reservoir in the multi-stage jack. The air pressure is relieved through an air control valve when lowering the jack. The present invention also addresses the problem of pulsations of the jack by bypassing oil from the primary oil cavity through the primary ram bearing and by bypassing oil from the secondary oil cavity through the secondary ram bearing. Preferably, oil from the primary oil cavity is bypassed to the upper side of the primary ram bearing. An air bleed channel is provided in the secondary cylinder nut to port any air from the secondary oil cavity to the atmosphere through an air bleed screw. The present invention also includes a method for bleeding air from the multi-stage telescopic jack through the air bleed screw.
This application claims priority from provisional application Ser. No. 60/542,937, filed Feb. 9, 2004, the disclosure of which is hereby incorporated by reference.
Number | Date | Country | |
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60542957 | Feb 2004 | US |