This application claims priority to British Patent Application No. 1403159.5, filed Feb. 21, 2014, which is incorporated herein by reference in its entirety.
The present disclosure generally relates to an oil drain plug and to a socket for cooperation with that plug, and more particularly to an oil drain plug and socket for an oil sump of an internal combustion engine.
It is known that an internal combustion engine conventionally includes an engine block defining a number of cylinders. Each cylinder accommodates a piston that is coupled to a crankshaft and cooperates with a cylinder head to define a combustion chamber. A fuel and air mixture is cyclically injected into the combustion chamber and ignited, resulting in hot expanding exhaust gasses causing reciprocal movement of the piston and thus rotation of the crankshaft.
During operation, the rotating and sliding components of the internal combustion engine are lubricated through a lubricating circuit. The lubricating circuit conventionally includes an oil sump fastened at the bottom of the engine block and an oil pump that draws motor oil from the engine sump and delivers it under pressure through a plurality of lubricating channels internally defined by the engine block and the cylinder head. An oil cooler is provided for cooling down the motor oil, once it has passed through the lubricating channels and before it returns to the oil sump. The lubricating channels usually include a main oil gallery internally defined by the engine block, whence the motor oil is directed towards a plurality of exit holes for lubricating many movable components of the internal combustion engine, before returning in the oil sump. These movable components include, but are not limited to, crankshaft bearings (main bearings and big-end bearings), camshaft bearings operating the valves, tappets and the like.
Due to this circulation, the motor oil is exposed to products of the internal combustion, such as microscopic coke particles, as well as to microscopic metallic particles produced by the rubbing of metal engine parts. Such particles may accumulate in the motor oil and grind against the part surfaces causing wear. In addition, the motor oil undergoes thermal and mechanical degradation, which progressively reduce its viscosity and reserve alkalinity. At reduced viscosity, the motor oil is not capable of lubricating the engine properly, thus increasing wear and chance of overheating. Reserve alkalinity is the ability of the motor oil to resist formation of acids. Should the reserve alkalinity decline to zero, those acids may form and corrode the engine.
For all these reasons the motor oil needs to be periodically replaced. To allow this replacement, the oil sump is usually provided with an oil drain plug that can be removed to discharge the waste oil. A standard oil drain plug is shaped as in a screw-like fashion having a cylindrical portion provided with an external thread, and a head formed at one end of the cylindrical portion for allowing the plug to be turned. This oil drain plug is screwed into a draining hole that fluidly connects the internal volume of the oil sump with the outside. In particular, the draining hole is located at the bottom of the oil sump so that, once the oil drain plug has been removed, the motor oil can flow spontaneously outside under the gravity force.
This standard oil drain plug is conventionally made of metal, because it was originally designed to be used with metallic oil sumps, for example with oil sumps made of stamped sheet metal or aluminum casting. However, some of the modern oil sumps need to be made of plastic, in order to reduce the cost and the weight of the internal combustion engines. In these cases, the screwing and unscrewing of the metallic plug during service operations could damage the thread of the draining hole. Therefore, to keep on using standard oil drain plugs, the draining hole of plastic oil sumps should be internally lined with a metallic insert. As a side effect, the metallic material of the insert would have a different thermal expansion with respect to the plastic material of the oil sump. Therefore, since the oil temperature inside the oil sump may increase up to 150° C., the different thermal expansion could cause oil leakages at the plastic/metal interface. To prevent such oil leakages, an additional gasket, typically a Press-In-Place (PIP) gasket, should to be interposed between the metallic insert an the plastic part of the oil sump.
In view of the above, it clearly turns out that the presence of a metallic insert and of a PIP gasket will complicate the manufacturing of the plastic oil sumps, thereby increasing the cost and the assembly cycle time. In addition, other objects, desirable features and characteristics will become apparent from the subsequent summary and detailed description, and the appended claims, taken in conjunction with the accompanying drawings and this background.
In accordance with the present disclosure an oil drain plug is provided that, in cooperation with a correspondent socket, is more simple and cost effective than the standard plugs, while continuing to guarantee an efficient sealing of the oil sump during engine operation. The oil drain plug and socket may be both made of the same material, thereby reducing the chance of oil leakages due to their thermal behavior and provides a simple, rational and inexpensive solution.
An embodiment of the present disclosure provides an oil drain plug including a main body shaped as a solid of revolution having a central axis, an eccentric pin protruding cantilevered from an end surface of the main body and eccentrically with respect to the central axis thereof, and an enlarged tip located at the free end of the eccentric pin. The oil drain plug can be engaged and fastened in a corresponding socket by means of a bayonet mount, which does not involve any screw threads or the like. In this way, the manufacture of the oil drain plug is simpler than that of the standard oil drain plug. In particular, the oil drain plug of this embodiment may be made of plastic, thereby reducing the change of oil leakages on plastic components, such as for example on plastic oil sump. As a result, there may be no need of additional PIP gaskets or the like, thereby reducing the number of components and so the cost and the assembly cycle time of the oil drain plug and socket assembly.
According to an aspect of the present disclosure, the oil drain plug may include a flange protruding radially from the main body at the opposite end thereof with respect to the eccentric pin. This flange advantageously defines an abutment that may be useful to limit the axial displacement of the oil drain plug into the correspondent socket.
According to another aspect of the present disclosure, the oil drain plug may include a spring surrounding the main body and resting on the flange. In this way, once the oil drain plug has been engaged with the corresponding socket, the spring washer may be compressed between the mouth of the socket and the flange, thereby exerting on the oil drain plug an elastic force that tend to keep the latter engaged with the socket.
According to another embodiment, the oil drain plug may include an annular gasket encircling the main body. This annular gasket has the advantage of guaranteeing the sealing between the oil drain plug and the correspondent socket.
According to another aspect of the present disclosure, the annular gasket may be seated in an annular groove of the main body. In this way, the annular gasket becomes integral with the oil drain plug and can be more easily replaced if worn.
According to another aspect of the present disclosure, the enlarged tip of the eccentric pin may be ball shaped. This shape of the enlarged tip has the advantage of making smoother the rotation of the oil drain plug inside the socket during their mutual engagement.
According to another aspect of the present disclosure, the main body may include at least a cylindrical portion. In other words, the main body may be a cylinder or include a number of cylindrical coaxial portions having different diameters. In this way, the shape of the main body turns out quite simple and thus easy to manufacture.
Another embodiment of the present disclosure provides a socket for cooperation with the oil drain plug disclosed above, which includes a cup-shaped cavity delimited by a lateral wall open at one end (mouth) and closed at the opposite end by a bottom wall. The lateral wall includes an internal surface shaped as a surface of revolution for mating with the main body of the plug. The bottom wall includes an external surface facing outside the cavity, a through hole realized eccentrically with respect to the axis of the internal surface for letting the enlarged tip of the plug jut out beyond the external surface, and a slot departing from the through hole and extending towards a distal extremity along an arched path centered in the axis of the internal surface. The slot has a smaller width than the through hole for preventing the enlarged tip of the plug from passing through it.
This socket has the advantage of cooperating with the oil drain plug to achieve a reliable oil retaining system, which does not involve any screw threads or the like. In this way, the manufacture of the socket is simpler than that of the standard ones. In particular, the socket of this embodiment of the present disclosure may be made of plastic, without the need of any reinforcing metal inserts.
According to an aspect of the present disclosure, the bottom wall of the socket may further include a hollow seat realized on the external surface and located at the distal extremity of the slot for accommodating the enlarged tip of the plug. This hollows seat has the advantage of retaining the oil drain plug in engagement with the socket.
According to another aspect of the present disclosure, the external surface of the bottom wall may be inclined so that its distance from the open end of the cavity decreases from the through hole towards the distal extremity of the slot. This aspect of the present disclosure has the advantage of reducing the chance of accidental disengagement between the oil drain plug and the socket. In fact, to disengage them, it is necessary not only to rotate the oil drain plug, but also to push it axially deep inside the socket cavity.
Accidental disengagements are particularly unlikely when the spring is provided between the flange of the oil drain plug and the socket mouth, because such spring exerts an elastic force that push the oil drain plug outwards and, thanks to the slope of the bottom wall, tends to move the enlarged tip of the drain plug towards the distal end of the socket slot.
According to another aspect of the present disclosure, the lateral wall of the socket may include at least a through opening. In this way, once the oil drain plug has been removed, the oil can flow through this opening towards the open mouth of the socket, whence it can be discharged and eventually collected.
According to another aspect of the present disclosure, the internal surface of the lateral wall may include at least a cylindrical portion. In other words, the internal surface may be a cylinder or include a number of cylindrical coaxial portions having different diameters. In this way, the shape of the internal surface is quite simple, thereby making the socket easy to manufacture.
Another embodiment of the present disclosure provides an oil drain plug and socket assembly that includes the socket and the oil drain plug disclosed above, wherein the plug is engagable in the socket. This embodiment of the present disclosure achieves essentially the same advantages mentioned before in relation to the cooperation of the proposed oil drain plug with the correspondent socket.
The present disclosure may also be embodied as an oil sump including the oil drain plug and socket assembly. By way of example, the socket may be manufactured in a single body with the oil sump. The present disclosure may eventually be embodied as an internal combustion engine including the oil sump. Taking advantage of the proposed oil drain plug and socket assembly, these embodiments of the present disclosures achieve reduce the cost and the assembly cycle time respectively of the oil sump and of the internal combustion engine.
The present disclosure will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements.
The following detailed description is merely exemplary in nature and is not intended to limit the present disclosure or the application and uses of the present disclosure. Furthermore, there is no intention to be bound by any theory presented in the preceding background of the present disclosure or the following detailed description.
Some embodiments may include an automotive system 100, as shown in
The air may be distributed to the air intake port(s) 210 through an intake manifold 200. An air intake duct 205 may provide air from the ambient environment to the intake manifold 200. In other embodiments, a throttle body 330 may be provided to regulate the flow of air into the manifold 200. In still other embodiments, a forced air system such as a turbocharger 230, having a compressor 240 rotationally coupled to a turbine 250, may be provided. Rotation of the compressor 240 increases the pressure and temperature of the air in the duct 205 and manifold 200. An intercooler 260 disposed in the duct 205 may reduce the temperature of the air. The turbine 250 rotates by receiving exhaust gases from an exhaust manifold 225 that directs exhaust gases from the exhaust ports 220 and through a series of vanes prior to expansion through the turbine 250. The exhaust gases exit the turbine 250 and are directed into an exhaust system 270. This example shows a variable geometry turbine (VGT) with a VGT actuator 290 arranged to move the vanes to alter the flow of the exhaust gases through the turbine 250. In other embodiments, the turbocharger 230 may be fixed geometry and/or include a waste gate.
The exhaust system 270 may include an exhaust pipe 275 having one or more exhaust after treatment devices 280. The after treatment devices may be any device configured to change the composition of the exhaust gases. Some examples of after treatment devices 280 include, but are not limited to, catalytic converters (two and three way), oxidation catalysts, lean NOx traps, hydrocarbon adsorbers, selective catalytic reduction (SCR) systems, and particulate filters. Other embodiments may include an exhaust gas recirculation (EGR) system 300 coupled between the exhaust manifold 225 and the intake manifold 200. The EGR system 300 may include an EGR cooler 310 to reduce the temperature of the exhaust gases in the EGR system 300. An EGR valve 320 regulates a flow of exhaust gases in the EGR system 300.
As shown in
The oil sump 610 may be made of plastic, in order to reduce the cost and the weight of the ICE 110. The oil sump 610 may also include a socket 625 (see
In this example (see
Next to the bottom wall 635, the lateral wall 630 is provided with one or more through openings 650 (see
The socket 625 is further provided with a through hole 655 and with a through slot 660 that are realized in the bottom wall 635. The through hole 655 is eccentric with respect to the central axis A. The slot 660 departs from the through hole 655 and extends towards a distal extremity 665 thereof (see
The oil sump 610 is further equipped with an oil drain plug 680 that is engagable with the socket 625 for closing the fluid communication between the internal volume of the sump 610 and the outside. The oil drain plug 680 may be made of plastic, for instance of the same plastic material of the socket 625, in order to be lightweight and have the same thermal behavior. As shown in
The oil drain plug 680 further includes an eccentric pin 690 protruding cantilevered from an end surface 695 of the main body 685 (in the example, from the free end surface of the second cylindrical portion 685B) and eccentrically with respect to the central axis B. The eccentric pin 690 may be embodied as a small cylinder, whose axis is parallel to the central axis B. The radial distance between the central axis B and the eccentric pin 690 is substantially equal to the distance between the central axis A of the socket cavity 640 and the slot 660, while the diameter of the eccentric pin 690 is substantially equal to (or slightly smaller than) the width of the slot 660. A stiffening rib 700 may be provided for reinforce the eccentric pin 690, without increasing its radial dimension. The oil drain plug 680 further includes an enlarged tip 705 that is located at the free end of the eccentric pin 690. The enlarged tip 705 may be shaped as a ball having a bigger diameter than the eccentric pin 690. In particular, the diameter of the enlarged tip 705 may be substantially equal to (or slightly smaller than) the diameter of the through hole 655 of the socket 625, and the distance between the center of the enlarged tip 705 and the central axis B may be substantially equal to the distance between the center of the through hole 655 and the central axis A of the socket cavity 640.
The oil drain plug 680 may further include a coaxial head 710 formed at the opposite end of the main body 685 (with respect to the eccentric pin 690), for allowing the plug to be turned. In the example, the head 710 is a hexagonal head having also a hexagonal driving hole 715 in its center. Between the head 710 and the main body 685, the oil drain plug 680 may further include an annular flange 720 that protrudes radially from the main body 685 (in the example both from the head 710 and from the first cylindrical portion 685A), thereby defining a radial abutment. Resting on this radial abutment there may be a spring 725, in the example a spring washer that coaxially surrounds the main body 685. The spring 725 may be kept in this position by an annular rib 685D formed at the base of the first cylindrical portion 685A, which is tapered towards the second cylindrical portion 685B and is separated from the flange 720 by a narrow groove, where the spring 725 is blocked. The shape of the annular rib 685D substantially mates the chamfer 645B of the socket 625. Eventually, the main body 685 of the oil drain plug 680 may be encircled by an annular gasket 730 (see
The oil drain plug 680 is engaged with the socket 625 by aligning the central axis B of the main body 685 with the central axis A of the cup-shaped cavity 640, oriented in such a way that the enlarged tip 705 is aligned with the trough hole 655, and then by moving axially the oil drain plug 680 to insert the main body 685 deep inside the cup-shaped cavity 640 (see
While at least one exemplary embodiment has been presented in the foregoing summary and detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration in any way. Rather, the foregoing summary and detailed description will provide those skilled in the art with a convenient road map for implementing at least one exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope as set forth in the appended claims and their legal equivalents.
Number | Date | Country | Kind |
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1403159.5 | Feb 2014 | GB | national |
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UKIPO, Great Britain Search Report for GB1403159.5, dated Sep. 29, 2014. |
Number | Date | Country | |
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20150240677 A1 | Aug 2015 | US |