1. Field of the Invention
This invention relates to a separator, particularly to one for collecting and filtering such toxic substances as oil fog, filthy gas, etc.
2. Description of the Prior Art
In order to prevent tools from getting too hot in processing metal works in the metal mechanical industry, lubricating oil or coolant is incessantly being sprayed on a metal work being processed, so sprayed lubricating oil or coolant may partly become smoke and to float and pervade in the air, mingling with miscellaneous substances in the air or steel waste, and thus oil fog is produced. Then the working environment is to be polluted, indirectly affecting the quality and efficiency of the work, so it is common to use a cover above a machine, and an oil fog filter additional provided for leading oil fog to flow in the filter via the cover, and then properly filtered by a filter sheet therein and then exhausted out as clean air, with the air quality in the working environment improved. Nevertheless, there is always a large quantity of contaminated oil contained in the oil fog absorbed in the oil fog filter, so the filter core in the interior of the filter may be clogged by a large amount of contaminated oil blocked on the filter core. Then a worker has to frequently take off the clogged filter core and replace with a new one, resulting in inconvenience in using.
The oil fog separator according to the invention is featured by a filtering chamber, a filtering device, and a gas-exhausting chamber. The filtering chamber communicates with the gas-exhausting chamber. The filtering chamber has an accommodating space in an upper portion and a lower portion separated by an intermediate wall, with a sidewise inlet in a vertical side of the lower portion, an outlet in the intermediate wall and an oil-exhausting hole in the bottom of the filtering chamber. The filtering device is installed in the accommodating space, composed of a filter and a vibrating motor. The filter is cylindrical, having several filtering layers, with the vibrating motor fixed on an upper side of the filter for vibrating the filter so that liquid oil produced after filtering of oil fog by the filter may flow down through the oil-exhausting hole into an oil tank to be collected and recycled. After the filter is used for a certain period and comparatively has oil, it can be replaced with a new one, net let it totally clogged. Then a vane-wheel fixed on an outer vertical wall of the exhausting chamber can suck filtered oil fog into the gas-exhausting chamber and treated by an odor-treating device fixed on the exhausting chamber to become completely clean gas to be exhausted out in the air.
This invention will be better understood by referring to the accompanying drawings, wherein:
A preferred embodiment of an oil fog separator in the present invention, as shown in
The filtering chamber 10 is provided with an accommodating space 11, an opening 111 formed in a front side of the accommodating space 10, a doorplate 12 pivotally connected to one side of the opening 111, a grip 121 for opening and shutting the filtering chamber 10 fixed on the doorplate 12, an inlet 13 formed projecting outward sidewise from one vertical side of a lower portion of the filtering chamber 10, with an intermediate wall separating the accommodating space 11 from the lower portion. The inlet 13 extends through the interior of the lower portion of the filtering chamber 10, and an outlet 14 is formed near a center portion of the intermediate wall and opens upward, with an elastic tube 15 fitted with the outlet 14. Further, a filter sheet 131 is affixed in the inlet 13 for blocking large pieces of scraps from entering the lower portion of the filtering chamber 10. Furthermore, a recess 112 is provided in the intermediate wall between the inlet 13 and the outlet 14 for storing and taking out the filtering sheet 131 and closed by a cap 113, and an air hole 16 is formed at a proper location of the side opposite to the side with the inlet 13 in the filtering chamber 10, with a steel net 161 installed in the air hole 16. Further, a small hole 114 is provided in the intermediate wall of the filtering chamber 10, and an exhausting hole 17 is bored in the intermediate wall of the filtering chamber 10, with one end of an exhausting tube 171 fitted with the exhausting hole 17 and with the other end of the exhausting tube 171 connected with an oil tank 18.
The filtering device 20 is installed in the accommodating space 11, composed of a filter 21 and a vibrating motor 27, and the filter is shaped cylindrical and provided with a stainless steel layer 211 in an outer circumference and plural inner filtering layers made of various materials such as polyester fiber, glass fiber, etc. Further, the filter 21 is sandwiched between an upper cap 22 and a lower cap 23, with a ring 231 fixed under the lower cap 23. Then the elastic tube 15 fitted around the outlet 14 with its upper end is fitted with the ring 231 so the filter 21 may be connected to the outlet 14. Further, the filter 21 is tightly connected to the upper wall of the accommodating space 11 by a bar 25 for hanging, and a spring 26 is positioned on the upper cap 22 also to hang the filter 21 in the accommodating space 11. The vibrating motor 27 is fixed on the filter 21 to vibrate the filter 21 and then the filter 21 subsequently sways the elastic tube 15 so that the filter 21 does not collide with the separator body and filters dirty oil fog sucked therein for at first, and then the dirty fog becomes liquid oil to flow down and out of the exhausting hole 17. Additionally the oil exhausting tube 171 has one end connected with the exhausting hole 17 and the other end connected to the oil tank 18, which stores the oil recycled.
The gas-exhausting chamber 30 communicates with the accommodating space 11 via the air hole 16. The gas-exhausting chamber 30 has an exhausting hole 31 in an upper wall, and a vane-wheel 32 installed inside and pivotally connected to a shaft 331 of a motor 33. The motor 33 drives the vane-wheel 32 to suck filtered oil fog into the gas-exhausting chamber 30 and then out of the exhausting hole 31.
The odor treating device 40 is installed on the gas exhausting hole 31 of the exhausting chamber 30, provided with an outlet tube 41, at least one filter net 42 and a frame 43. In this embodiment, the outlet tube 41 is of a flannel shape, and a paper-framed primary filter net 421 and a paper-framed secondary active-carbon filter net 422 are fixed on the air outlet tube 41, and a second frame 43 is fixed on the active-carbon filter net 42, letting dirty oil gas to flow and be filtered for the second time through the active-carbon filter net 42, becoming completely clean gas to be exhausted out in the air.
Moreover, a frame stand 50 is provided under the oil fog separator for supporting it, composed of four feet 51 at four corners, a placing board 52 positioned inside the frame stand and combined with the lower portion of the four feet 51, and each foot 51 fixed with a roller 52 to enable the oil fog separator to stand movably on the ground. Further, a control box 60 is provided at one side of the oil fog separator, having plural switches for operating the separator.
In order to let the structure of the invention understood more clearly, as shown in
Next, the advantages of the invention are to be described as below.
While the preferred embodiment of the invention has been described above, it will be recognized that various modifications may be made therein and the appended claims are intended to cover all such modifications that may fall within the spirit and scope of the invention.