This is a national phase application in the United States of International Patent Application No. PCT/JP2015/076917 with an international filing date of Sep. 24, 2015, which claims a priority of Japanese Patent Application No. 2014-199197 filed on Sep. 29, 2014, the contents of which is incorporated herein by reference.
The present invention relates to an oil-free screw compressor.
An oil-free screw compressor in which lubricating oil (oil) is not supplied to between a screw of a male screw rotor and a screw of a female screw rotor, which engage with each other, has been used. In such an oil-free screw compressor, lubricating oil that has been supplied to bearings supporting shafts of the screw rotors is prevented from intruding into a rotor chamber accommodating the screws of the screw rotors. In particular, when a negative pressure is generated in the rotor chamber during an unload operation (an operation in a state where suction into the screw compressor is limited), the lubricating oil in the bearings is prevented from intruding into the rotor chamber.
For instance, an oil-free screw compressor described in JP S61-144289 U has a first shaft seal device and a second shaft seal device in a tubular shape that are fitted on a shaft of a screw rotor and are disposed between a screw of the screw rotor and a bearing. The first shaft seal device is disposed on the screw side of the screw rotor, and has a seal provided on the inner peripheral face of the first shaft seal device, and a communication portion provided on the bearing side with respect to the seal and communicating between the inner peripheral face side and the outer peripheral face side of the first shaft seal device. The second shaft seal device is disposed on the bearing side of the first shaft seal device, and has a seal provided on the inner peripheral face of the second shaft seal device, and a communication portion provided on the screw side of the screw rotor with respect to the seal and communicating between the inner peripheral face side and the outer peripheral face side of the second shaft seal device. The communication portion of the first shaft seal device communicates with the atmosphere outside of a casing accommodating the screw rotor via a first atmosphere communication portion formed in the casing. The communication portion of the second shaft seal device communicates with the atmosphere outside of the casing via a second atmosphere communication portion formed in the casing.
By a negative pressure generated in the rotor chamber during the unload operation, the atmosphere outside of the casing flows in through the communication portion of the first shaft seal device. However, when the atmosphere outside of the casing flows in only through the communication portion of the first shaft seal device, a negative pressure is generated in the seal on the inner peripheral face of the second shaft seal device, resulting in the possibility of intruding a small amount of lubricating oil into the rotor chamber. To eliminate the negative pressure generated in the seal for preventing intrusion of the lubricating oil, the atmosphere outside of the casing also flows in through the communication portion of the second shaft seal device.
The oil-free screw compressor described in JP S61-144289 U is complicated in configuration in that the first atmosphere communication portion and the second atmosphere communication portion are formed in the casing, and is thus difficult to manufacture.
The first atmosphere communication portion and the second atmosphere communication portion are formed in the casing so as not to interfere with each other by making their positions in the extension direction of the rotation center line of the screw rotor different. This limits disposition of the communication portion of the first shaft seal device and the communication portion of the second shaft seal device, which communicate with the atmosphere communication portions, in such a manner that they are close to each other in the extension direction of the rotation center line of the screw rotor. That is, the distance between the communication portion of the first shaft seal device and the communication portion of the second shaft seal device inevitably becomes long. With this, the distance between the screw of the screw rotor and the bearing (in other words, the distance between two bearings supporting the shafts on both sides of the screw) also inevitably becomes long.
As a result, the screw rotor (in particular, the shaft) is likely to bend. When the screw rotor bends, the performance, e.g., volumetric efficiency, of the screw compressor is lowered.
Accordingly, the present invention provides an oil-free screw compressor that is easy to manufacture and prevents bending of a screw rotor.
To solve the above technical problems, a first aspect of the present invention provides an oil-free screw compressor including a screw rotor including a screw and a shaft, a bearing supporting the shaft, a first shaft seal device fitted on the shaft, disposed between the screw and the bearing, and including a first seal opposite to the shaft, and a first communication portion communicating the bearing side with respect to between the shaft and the first seal and the outer peripheral face of the first shaft seal device, a second shaft seal device fitted on the shaft, disposed between the first shaft seal device and the bearing, and including a second seal opposite to the shaft, and a second communication portion communicating the screw side with respect to between the shaft and the second seal and the outer peripheral face of the second shaft seal device, and a casing including a rotor chamber accommodating the screw, and a shaft accommodation space accommodating the shaft, the bearing, the first shaft seal device, and the second shaft seal device, in which the casing includes an atmosphere communication portion connected to both of the first communication portion and the second communication portion on the inner peripheral face of the shaft accommodation space, and communicating the first communication portion and the second communication portion with the atmosphere.
As compared with a case that an atmosphere communication portion for communicating the first communication portion of the first shaft seal device with the atmosphere and an atmosphere communication portion for communicating the second communication portion of the second shaft seal device with the atmosphere are formed in the casing, that is, as compared with a case that two atmosphere communication portions are formed in the casing, the casing is simple in configuration, whereby the oil-free screw compressor is easy to manufacture.
In addition, both of the first communication portion of the first shaft seal device and the second communication portion of the second shaft seal device communicate with the atmosphere via one atmosphere communication portion. Thus, as compared with a case that the atmosphere communication portion for communicating the first communication portion of the first shaft seal device with the atmosphere and the atmosphere communication portion for communicating the second communication portion of the second shaft seal device with the atmosphere are formed in the casing, the distance between the first communication portion and the second communication portion can be short. With this, the distance between the screw rotor and the bearing can also be short. As a result, bending of the screw rotor can be prevented.
The oil-free screw compressor of the present invention is easy to manufacture, and prevents bending of the screw rotor.
These aspects and features of the present invention will be apparent from the following description in connection with preferred embodiments with reference to the accompanying drawings. In these drawings:
Embodiments will now be described in detail with reference to the drawings when necessary. In some cases, the description of the embodiments is not excessively detailed. For instance, the detailed description of already well-known matters and the overlapped description of substantially the same configuration are sometimes omitted. This is for avoiding the following description from being excessively redundant and for enabling those skilled in the art to easily understand the embodiments.
The present inventor(s) provide(s) the drawings and the following description so that those skilled in the art sufficiently understand the embodiments, and these do not intend to limit the subject described in the claims.
The embodiments of the present invention will now be described with reference to the drawings.
As illustrated in
Portions of the male screw rotor 14 and the female screw rotor 16 except for their screws engaging with each other in a state where they are not in contact with each other are substantially the same. Therefore, the screw compressor 10 will be described by focusing on the male screw rotor 14, and the description of the female screw rotor 16 is omitted.
As illustrated in
The screw 14a of the male screw rotor 14 is accommodated in a rotor chamber 12a of the casing 12 together with a screw of the female screw rotor 16 (not illustrated). The rotor chamber 12a communicates with a suction port 12c formed in the outer face of the casing 12 via a suctioning flow passage 12b formed in the casing 12 in order to suck air thereinto. The rotor chamber 12a also communicates with a discharge port 12e via a discharging flow passage 12d in order to discharge air that has been compressed by the male screw rotor 14 and the female screw rotor 16, to the outside of the casing 12.
On the end side of the shaft 14b of the male screw rotor 14 (on the left side in
On the end side of the shaft 14c of the male screw rotor 14 (on the right side in
The male screw rotor 14 is rotatably supported by a plurality of bearings 22, 24, 26, and 28. In this embodiment, the ball bearing 22 is disposed on the end side of the shaft 14b, the ball bearing 28 is disposed on the end side of the shaft 14c, and the roller bearings 24 and 26 are disposed on the screw 14a side.
In the casing 12, formed are a lubricating flow passage 12f for supplying lubricating oil to the bearings 22 and 24 and a lubricating flow passage 12g for supplying lubricating oil to the bearings 26 and 28. Specifically, in the casing 12, formed are a shaft accommodation space 12h accommodating the shaft 14b of the male screw rotor 14 and the bearings 22 and 24 and a shaft accommodation space 12j accommodating the shaft 14c of the male screw rotor 14 and the bearings 26 and 28. The lubricating flow passage 12f is formed in the casing 12 so as to supply lubricating oil into the portion of the shaft accommodation space 12h between the bearings 22 and 24 fitted on the shaft 14b. The lubricating flow passage 12g is formed in the casing 12 so as to supply lubricating oil into the portion of the shaft accommodation space 12j between the bearings 26 and 28 fitted on the shaft 14c. The lubricating flow passages 12f and 12g are connected to a discharge port of an oil pump discharging lubricating oil (not illustrated).
When the drive gear 18 is rotated by the motor (not illustrated), the male screw rotor 14 rotates, and the female screw rotor 16 rotates via the timing gear 20. This sucks air via the suction port 12c into the rotor chamber 12a, and the sucked air is then compressed by the male screw rotor 14 and the female screw rotor 16, which rotate synchronously. The compressed air is discharged to the outside of the casing 12 via the discharge port 12e.
In the screw compressor 10, the compressed air in the rotor chamber 12a is prevented from leaking to the outside (shaft accommodation spaces 12h and 12j), and the lubricating oil in the plurality of bearings 22, 24, 26, and 28 is prevented from intruding into the rotor chamber 12a. Specifically, as illustrated in
As illustrated in
From here, the detail of the first shaft seal device 30 and the second shaft seal device 32 will be described. The first shaft seal device 30 and the second shaft seal device 32 fitted on the shaft 14b of the male screw rotor 14 is substantially the same as the first shaft seal device 30 and the second shaft seal device 32 fitted on the shaft 14c of the male screw rotor 14. Thus, hereinafter, the screw compressor 10 will be described by focusing on the first shaft seal device 30 and the second shaft seal device 32 fitted on the shaft 14c of the male screw rotor 14 (on the timing gear 20 side of the male screw rotor 14).
As illustrated in
As illustrated in
The two seal rings 36 and 38 are fitted on the shaft 14c of the male screw rotor 14. In addition, the seal ring 36 includes, on its inner peripheral face, a seal 36a (first seal) opposite to an outer peripheral face 14d of the shaft 14c, and the seal ring 38 includes, on its inner peripheral face, a seal 38a (first seal) opposite to the outer peripheral face 14d of the shaft 14c. For instance, the seals 36a and 38a are seal faces. The seal 36a seals between the seal ring 36 and the outer peripheral face 14d of the shaft 14c, and the seal 38a seals between the seal ring 38 and the outer peripheral face 14d of the shaft 14c.
As illustrated in
The first shaft seal device 30 prevents leakage of compressed air in the rotor chamber 12a into the shaft accommodation space 12j, and the compressed air in the rotor chamber 12a flows via the discharging flow passage 12d toward the discharge port 12e.
As illustrated in
The second shaft seal device 32 prevents intrusion of lubricating oil that has been supplied via the lubricating flow passage 12g to the bearings 26 and 28, into the rotor chamber 12a, as illustrated in
In addition to use of the first shaft seal device 30 and the second shaft seal device 32, in the screw compressor 10, leakage of compressed air from the rotor chamber 12a and intrusion of lubricating oil into the rotor chamber 12a are prevented more effectively.
For instance, when the male screw rotor 14 (and the female screw rotor 16) rotates at high speed, there is a possibility that compressed air in the rotor chamber 12a passes through between the first shaft seal device 30 and the shaft 14b that is rotating at high speed and through between the first shaft seal device 30 and the shaft 14c that is rotating at high speed. In addition, for instance, when the screw compressor 10 is in an unload operation, that is, when flow of air into the suction port 12c is limited, the rotor chamber 12a has a negative pressure therein, and as a result, there is a possibility that lubricating oil in the bearings 22 and 24 passes through between the second shaft seal device 32 and the shaft 14b and then passes through between the first shaft seal device 30 and the shaft 14b to intrude into the rotor chamber 12a, whereas there is a possibility that lubricating oil in the bearings 26 and 28 passes through between the second shaft seal device 32 and the shaft 14c and then passes through between the first shaft seal device 30 and the shaft 14c to intrude into the rotor chamber 12a.
In consideration of these possibilities, in this embodiment, in the screw compressor 10, compressed air that has passed through between the first shaft seal device 30 and the male screw rotor 14 and lubricating oil that has passed through between the second shaft seal device 32 and the male screw rotor 14 are discharged to the outside of the casing 12.
For that, as illustrated in
Specifically, in this embodiment, as illustrated in
In this embodiment, as illustrated in
In this embodiment, the communication portion 32c of the second shaft seal device 32 includes a plurality of through holes. Specifically, in the inner peripheral face of the second shaft seal device 32, an annular groove 32d is formed on the screw 14a side of the male screw rotor 14 (on the first shaft seal device 30 side) with respect to the seal 32a. A plurality of through hole-shaped communication portions 32c extend from the bottom of the annular groove 32d to the outer peripheral face side of the second shaft seal device 32.
To communicate the communication portion 30a of the first shaft seal device 30 and the plurality of communication portions 32c of the second shaft seal device 32 with the atmosphere, the casing 12 includes an atmosphere communication portion 12m.
In this embodiment, the atmosphere communication portion 12m includes a connection space 12n, and external communication portions 12p and 12q. As illustrated in
In this embodiment, the connection space 12n of the atmosphere communication portion 12m is a recess formed in the inner peripheral face 12k of the shaft accommodation space 12j so as to extend along the outer periphery of the first shaft seal device 30 and the outer periphery of the second shaft seal device 32 in the periphery direction thereof and to be connected to both of the communication portion 30a of the first shaft seal device 30 and the communication portions 32c of the second shaft seal device 32.
In this embodiment, as illustrated in
In this embodiment, the external communication portion 12p of the atmosphere communication portion 12m of the casing 12 is a through hole, and although the detail thereof will be described later, the external communication portion 12p mainly discharges, to the outside of the casing 12, compressed air that has passed through the communication portion 30a of the first shaft seal device 30 and has then flown into the connection space 12n (sharing space 12r).
In this embodiment, the external communication portion 12q of the atmosphere communication portion 12m of the casing 12 is a through hole, and although the detail thereof will be described later, the external communication portion 12q mainly discharges, to the outside of the casing 12, compressed air that has passed through the communication portion 30a of the first shaft seal device 30 and has then flown into the connection space 12n (sharing space 12r). In addition, the external communication portion 12q discharges, to the outside of the casing 12, lubricating oil that has passed through the communication portions 32c when the seal 32a of the second shaft seal device 32 is damaged due to foreign substance biting and others, and has then flown into the connection space 12n (sharing space 12r). For that, the external communication portion 12q extends diagonally downward from the lower portion of the connection space 12n (sharing space 12r).
With such a configuration, compressed air in the rotor chamber 12a that has passed through between the two seal rings 36 and 38 (seals 36a and 38a) of the first shaft seal device 30 and the shaft 14c of the male screw rotor 14 mainly flows via the communication portion 30a of the first shaft seal device 30 into the connection space 12n (sharing space 12r) of the atmosphere communication portion 12m of the casing 12. Then, the compressed air that has flown into the connection space 12n is discharged via the external communication portions 12p and 12q to the outside of the casing 12. This further prevents passing of compressed air through between the second shaft seal device 32 and the shaft 14c of the screw rotor 14 for flowing to the bearing 26 side and the bearing 28 side.
In addition, lubricating oil that has passed through the seal 32a when the seal 32a of the second shaft seal device 32 is damaged flows into the annular groove 32d. The lubricating oil in the annular groove 32d of the second shaft seal device 32 flows via the plurality of communication portions 32c into the connection space 12n (sharing space 12r) of the atmosphere communication portion 12m of the casing 12. Then, the lubricating oil that has flown into the connection space 12n is discharged via the external communication portion 12q on the lower side to the outside of the casing 12. This prevents passing of lubricating oil through between the first shaft seal device 30 and the shaft 14b of the screw rotor 14 and through between the first shaft seal device 30 and the shaft 14c of the screw rotor 14 for intrusion into the rotor chamber 12a.
Lubricating oil that has flown into the connection space 12n (sharing space 12r) of the atmosphere communication portion 12m of the casing 12 is collected into an oil collection portion 12s in the lower portion in the connection space 12n (sharing space 12r) by its own weight with time, and is then discharged from the oil collection portion 12s via the external communication portion 12q extending diagonally downward to the outside of the casing 12. This can prevent intrusion of the lubricating oil into the rotor chamber 12a without immersing the shafts 14b and 14c of the male screw rotor in the lubricating oil collected in the connection space 12n.
In addition, as illustrated in
Unlike this, when the angular position of the communication portion 30a of the first shaft seal device 30 and the angular positions of the communication portions 32c of the second shaft seal device 32 are the same, that is, when these overlap with each other when seen in the extension direction of rotation center line C of the male screw rotor 14, there is a possibility that lubricating oil that has passed through between the second shaft seal device 32 and the shaft 14c intrudes into between the first shaft seal device 30 and the shaft 14c.
Specifically, lubricating oil that has passed through the seal 32a when the seal 32a of the second shaft seal device 32 is damaged flows via the communication portions 32c into the connection space 12n (sharing space 12r). During the load operation, the lubricating oil that has flown into the connection space 12n is discharged via the atmosphere communication portion 12q to the outside of the casing. By a negative pressure that has generated in the rotor chamber 12a after the start of the unload operation of the screw compressor 10, the atmosphere that has flown from the outside of the casing into the connection space 12n (sharing space 12r) flows via the communication portion 30a of the first shaft seal device 30 to the rotor chamber 12a side.
When the communication portion 30a of the first shaft seal device 30 and the communication portions 32c of the second shaft seal device 32 are close to each other at this time, lubricating oil that has just flown into the connection space 12n is drawn toward flow of the atmosphere flowing via the communication portion 30a of the first shaft seal device 30 to the rotor chamber 12a side so that the lubricating oil intrudes into between the first shaft seal device 30 and the shaft 14c. As a result, there is a possibility that the lubricating oil intrudes into the rotor chamber 12a.
To prevent intrusion of the lubricating oil into the rotor chamber 12a in this state, the angular position of the communication portion 30a of the first shaft seal device 30 with respect to rotation center line C of the male screw rotor 14 (each of the shafts 14b and 14c) is different from the angular positions of the communication portions 32c of the second shaft seal device 32 with respect to rotation center line C of the male screw rotor 14 (each of the shafts 14b and 14c), so that the communication portion 30a of the first shaft seal device 30 is separated from the communication portions 32c of the second shaft seal device 32.
In particular, when the communication portion 30a of the first shaft seal device 30 is higher than the communication portions 32c of the second shaft seal device 32, this can prevent drawing of lubricating oil toward flow of the atmosphere flowing from the connection space 12n (sharing space 12r) into the communication portion 30a by the own weight of the lubricating oil. As compared with a case that the communication portion 30a of the first shaft seal device 30 is lower than the communication portions 32c of the second shaft seal device 32, the possibility of flow of the lubricating oil into the rotor chamber 12a is low.
Further, as illustrated in
Specifically, in this embodiment, as illustrated in
If the flow passage sectional area of the communication portion 30a of the first shaft seal device 30 is smaller than the flow passage sectional area between the contraction flow portion 32e of the second shaft seal device 32 and the shaft 14c of the male screw rotor 14, the atmosphere that flows from the outside of the casing during the unload operation passes via the communication portions 32c of the second shaft seal device 32, not via the communication portion 30a of the first shaft seal device 30, through between the contraction flow portion 32e and the shaft 14c of the male screw rotor 14. As a result, a negative pressure is generated in the seal 32a of the second shaft seal device 32, so that there is a possibility that lubricating oil intrudes into the rotor chamber 12a.
To prevent intrusion of the lubricating oil into the rotor chamber 12a in this state, the flow passage sectional area of the communication portion 30a of the first shaft seal device 30 is sufficiently larger than the flow passage sectional area between the contraction flow portion 32e of the second shaft seal device 32 and the shaft 14c of the male screw rotor 14. This passes the atmosphere flowing from the outside of the casing through the communication portion 30a of the first shaft seal device 30 having a relatively large flow passage sectional area, and then flows the atmosphere into the rotor chamber 12a. This can prevent passing of the atmosphere flowing from the outside of the casing through between the contraction flow portion 32e of the second shaft seal device 32 having a relatively small flow passage sectional area and the male screw rotor 14. As a result, the lubricating oil can be prevented from intruding into the rotor chamber 12a.
In addition, the positions of the plurality of communication portions 32c of the second shaft seal device 32 are preferably different in the periphery direction when seen in the extension direction (X-axis direction) of rotation center line C of the male screw rotor 14 (each of the shafts 14b and 14c). As illustrated in
In this embodiment, as illustrated in
At this time, the communication portions 32c belonging to the first group G1 serves to communicate the portion between the second shaft seal device 32 and the shaft 14c of the male screw rotor 14 (in this embodiment, the interior of the annular groove 32d) with the atmosphere via the atmosphere communication portion 12m of the casing 12. That is, the lubricating oil can be pushingly flown to the communication portions 32c belonging to the second group G2 by the atmosphere (atmospheric pressure) introduced via the communication portions 32c belonging to the group G1. As a result, the lubricating oil between the second shaft seal device 32 and the male screw rotor 14 (in this embodiment, the lubricating oil in the interior of the annular groove 32d) can smoothly flow into the atmosphere communication portion 12m of the casing 12 via the communication portions 32c belonging to the second group G2.
The screw compressor 10 in which the angular positions of the plurality of communication portions 32c of the second shaft seal device 32 with respect to rotation center line C of the screw rotor 14 are different includes high general-purpose properties as a secondary effect.
The screw compressor 10 illustrated in
When the screw compressor 10 takes the posture illustrated in
By changing the roles of the communication portions 32c belonging to the first group G1 and the second group G2 of the second shaft seal device 32 in this manner, the screw compressor 10 can be posture-changed without re-assembling by replacing the shaft seal device or by changing the angular position of the shaft seal device. This allows the screw compressor 10 to include high general-purpose properties.
As illustrated in
Alternatively, as illustrated in
According to this embodiment, it is possible to provide the screw compressor 10 that can ensure sealability of the first shaft seal device 30 and the second shaft seal device 32 with respect to each of the male screw rotor 14 and the female screw rotor 16, is easy to manufacture, and can prevent bending of the male screw rotor 14 and the female screw rotor 16.
Specifically, as illustrated in
In addition, as compared a case that the atmosphere communication portions with respect to the communication portion 30a of the first shaft seal device 30 and the communication portions 32c of the second shaft seal device 32 are formed in the casing 12, the distance between the screw 14a of the male screw rotor 14 and each of the bearings 24 and 26 (in other words, the distance between the two bearings 24 and 26) can be short. As a result, bending of the male screw rotor 14 can be prevented (likewise, bending of the female screw rotor 16 can be prevented).
This will be specifically described. When two atmosphere communication portions with respect to the communication portion 30a of the first shaft seal device 30 and the communication portions 32c of the second shaft seal device 32 are formed in the casing, the atmosphere communication portions are formed in the casing 12 so as not to interfere with each other by making their positions in the extension direction (X-axis direction) in the direction of rotation center line C of each of the screw rotors 14 and 16 different. This limits disposition of the communication portion 30a of the first shaft seal device 30 and the communication portions 32c of the second shaft seal device 32, which communicate with the atmosphere communication portions, in such a manner that the communication portion 30a and the communication portions 32c are close to each other in the extension direction of rotation center line C of each of the screw rotors 14 and 16. That is, the distance in the extension direction of rotation center line C between the communication portion 30a of the first shaft seal device 30 and the communication portions 32c of the second shaft seal device 32 inevitably becomes long. With this, the distance between the screw of each of the screw rotors 14 and 16 and each of the bearings 24 and 26 (that is, the distance between the two bearings 24 and 26) inevitably becomes long. As a result, the screw rotors 14 and 16 are likely to bend.
Thus, both of the communication portion 30a of the first shaft seal device 30 and the communication portions 32c of the second shaft seal device 32 communicate with one atmosphere communication portion 12m formed in the casing 12, so that the distance between the communication portion 30a of the first shaft seal device 30 and the communication portions 32c of the second shaft seal device 32 can be short.
In addition, in this embodiment, as illustrated in
While the distance between the communication portion 30a of the first shaft seal device 30 and the communication portions 32c of the second shaft seal device 32 can be short, the distance between the screw 14a of the male screw rotor 14 and the bearing 26 (likewise, the distance between the screw 14a and the bearing 24) can also be short. That is, the distance between the bearings 24 and 26 opposite to each other across the screw 14a can be short. As a result, bending of the male screw rotor 14 can be prevented (likewise, bending of the female screw rotor 16 can be prevented).
The present invention has been described above by giving the above embodiment, but is not limited to this.
For instance, in the above embodiment, as illustrated in
In the above embodiment, as illustrated in
In the above embodiment, as illustrated in
In the above embodiment, as illustrated in
For instance, like a screw compressor 110 according to another embodiment schematically illustrated in
In the embodiment illustrated in
An external communication portion 112p communicating upward from the upper portion of the sharing space 112r toward the outside of a casing 112 and an external communication portion 112q communicating downward from the lower portion of the sharing space 112r toward the outside of the casing 112 are formed in the casing 112. In addition, an oil collection portion 112s is provided between the connection spaces 112n (that is, the sharing space 112r) and the external communication portion 112q on the lower side.
In the above embodiment, the atmosphere communication portion 12m of the casing 12 includes the two external communication portions 12p and 12q, but the embodiment of the present invention is not limited to this.
For instance, like a screw compressor 210 according to a further embodiment schematically illustrated in
As illustrated in
In the above embodiment, as illustrated in
For instance, like an oil-free screw compressor 310 according to a different embodiment schematically illustrated in
In the above embodiment, as illustrated in
For instance, in the above embodiment, the screw type visco seal having a screw groove pushingly returning oil to the bearing side is illustrated as the seal 32a, but the embodiment of the present invention is not limited to this. The seal may be a labyrinth seal when it is a non-contact seal, and may be a lip seal when it is a contact seal.
In the above embodiment, as illustrated in
For instance,
In an oil-free screw compressor 410 illustrated in
In addition, the first sectioning region 412t of the male screw rotor 14 communicates with the first sectioning region 412t of the female screw rotor 16, thereby configuring a sharing space 412r. Further, the second sectioning region 412t′ of the male screw rotor 14 and the second sectioning region 412t′ of the female screw rotor 16 communicate with each other, thereby configuring a sharing space 412r′.
The communication portions 30a of the first shaft seal device 30 of each of the male screw rotor 14 and the female screw rotor 16 communicates with the first sectioning region 412t of the connection space 412n, but does not communicate with the second sectioning region 412t′. On the other hand, the communication portions 32c of the second shaft seal device 32 of each of the male screw rotor 14 and the female screw rotor 16 do not communicate with the first sectioning region 412t of the connection space 412n, but communicate with the second sectioning region 412t′.
As illustrated in
The advantages of such a configuration will be described by taking the first shaft seal device 30 and the second shaft seal device 32 fitted on the shaft 14c of the male screw rotor 14, as an example.
When slight abnormality (a small damage in the seal 32a, and a small amount of leaked oil due to the increase in pressure in the space on the bearing side of the seal 32a) is caused in the seal between the second shaft seal device 32 and the shaft 14c, lubricating oil in the bearing 26 passes through the communication portions 32c of the second shaft seal device 32 to enter the second sectioning region 412t′ of the connection space 412n, and then flows to the outside of the casing 412 via the external communication portion 412q communicating therewith.
On the other hand, when significant abnormality (a large amount of leaked oil due to a large damage in the seal) is caused in the seal between the second shaft seal device 32 and the shaft 14c, lubricating oil in the bearing 26 passes through the contraction flow portion 32e of the second shaft seal device 32 to enter the first sectioning region 412t of the connection space 412n via the communication portion 30a of the first shaft seal device 30 together with compressed air, and then flows to the outside of the casing 412 from the external communication portion 412p communicating therewith. In a state where the lubricating oil passes through the contraction flow portion 32e, the lubricating oil flows into the rotor chamber 12a.
Thus, by examining flow of the lubricating oil out of the external communication portions 412p and 412q, it is possible to identify the flow-out state of the lubricating oil due to the abnormality of the seal between the second shaft seal device 32 and the shaft 14c (whether the lubricating oil flows into the rotor chamber 12a), without disassembling the oil-free screw compressor 410.
The external communication portion 412q corresponding to the second sectioning region 412t′ is located downwardly of the external communication portion 412p corresponding to the first sectioning region 412t communicating with the communication portion 30a of the first shaft seal device 30 so that the lubricating oil is smoothly discharged to the outside of the casing 412. That is, the lubricating oil that has leaked out from the seal of the second shaft seal device 32 is discharged to the outside via the second sectioning region 412t′ and the external communication portion 412q relatively on the lower side.
As illustrated in
As illustrated in
As illustrated in
As illustration of the technique in this disclosure, various embodiments have been described above. For that, the accompanying drawings and the detailed description have been provided.
Thus, the components described in the accompanying drawings and the detailed description can include, not only the components essential for solving the problems, but also the components not essential for solving the problems, in order to illustrate the above technique. Thus, it should not be immediately identified that those non-essential components are essential since the non-essential components have been described in the accompanying drawings and the detailed description.
This disclosure has been sufficiently described in connection with the preferred embodiments with reference to the accompanying drawings, but various modifications and corrections are apparent for those skilled in the art. It should be understood that as long as such modifications and corrections do not depart from the scope of the present invention by the attached claims, they are included therein.
Finally, the present invention is applicable to a multi-stage oil-free screw compressor.
Number | Date | Country | Kind |
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2014-199197 | Sep 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/076917 | 9/24/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/052298 | 4/7/2016 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4487563 | Mori | Dec 1984 | A |
4781553 | Nomura | Nov 1988 | A |
5727936 | Eriksson | Mar 1998 | A |
5957676 | Peeters | Sep 1999 | A |
20080240964 | Kimura | Oct 2008 | A1 |
20110135528 | Amano | Jun 2011 | A1 |
Number | Date | Country |
---|---|---|
S58-193997 | Nov 1983 | JP |
S61-027985 | Feb 1986 | JP |
S61-144289 | Sep 1986 | JP |
2012-127314 | Jul 2012 | JP |
Entry |
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Translation of International Preliminary Report on Patentability issued in PCT/JP2015/076917; dated Apr. 13, 2017; 10p. |
International Search Report issued in PCT/JP2015/076917; dated Dec. 28, 2015. |
Number | Date | Country | |
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20170306958 A1 | Oct 2017 | US |