This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2020-000080 filed on Jan. 6, 2020, the content of which is incorporated herein by reference.
This invention relates to an oil level gauge guide apparatus configured to guide an oil level gauge to an oil pan.
Conventionally, as an apparatus, there is a known apparatus configured to guide an oil level gauge to an oil pan by inserting the oil level gauge into a tubular guide. Such an apparatus is described, for example, in Japanese Unexamined Patent Publication No. 2007-120407 (JP2007-120407A). In the apparatus described in JP2007-120407A, in order to smoothly insert the oil level gauge into the tubular guide, a gauge portion of the oil level gauge is connected to a grasped portion of the oil level gauge so as to be rotatable around the longitudinal direction of the gauge portion.
However, since the apparatus described in JP2007-120407A includes the tubular guide, the layout is greatly constrained. On the other hand, when a passage for the oil level gauge is formed in the existing space, the tip of the oil level gauge may interfere with various parts, and there is a problem in the insertability of the oil level gauge.
An aspect of the present invention is an oil level gauge guide apparatus configured to guide an oil level gauge to an oil pan. The oil level gauge guide apparatus includes: a body of an internal combustion engine; a case member attached to the body so as to cover a moving part disposed on a side of the body; a passage forming member configured to form a gauge passage through which the oil level gauge passes between the body and the case member; and a guide portion provided at a lower part of the passage forming member so as to guide the oil level gauge to the gauge passage. The body and the case member include a first facing surface and a second facing surface facing each other so as to form a space to accommodate the moving part, respectively, and the guide portion is extended along the gauge passage and protruded from one of the first facing surface and the second facing surface to the other of the first facing surface and the second facing surface.
The objects, features, and advantages of the present invention will become clearer from the following description of embodiments in relation to the attached drawings, in which:
Hereafter, an embodiment of the present invention is explained with reference to
As shown in
The engine body 2 includes a cylinder block 21, a cylinder head 22 mounted on the upper surface of the cylinder block 21, and an oil pan 23 mounted on the lower surface of the cylinder block 21.
The case member 3 shown in
A pair of front and rear side edges 24, 24 that swell rightward are disposed on the front and rear ends of the side surface 20 of the engine body 2. The timing train mechanism 5 and the oil pump drive mechanism 6 are disposed inside the pair of front and rear side edges 24, 24. The pair of front and rear side edges 24, 24 extend in the up-down direction and form flat flange surfaces. The pair of front and rear side edges 24, 24 are provided with multiple through holes 25 into which multiple bolts (not shown) can be inserted. The bolts are used to mount the case member 3 on the side surface 20 of the engine body 2.
The timing train mechanism 5 includes a first crank sprocket 51, a pair of cam sprockets 52, 52, a timing chain 53, and a tensioner 54.
The first crank sprocket 51 is mounted on the right end of a crankshaft 211 that extends in the left-right direction in a lower portion of the cylinder block 21. More specifically, the crankshaft 211 protrudes rightward from the side surface 20 by a predetermined amount and is rotatably supported through a bearing. The first crank sprocket 51 is mounted on the end of the crankshaft 211 coaxially with the crankshaft 211.
The pair of cam sprockets 52, 52 are mounted on a pair of front and rear camshafts 221, 221 for intake and exhaust that extend in the left-right direction above the cylinder head 22. More specifically, the pair of front and rear camshafts 221, 221 protrude rightward from the side surface 20 by a predetermined amount and are rotatably supported through bearings. The pair of cam sprockets 52, 52 are mounted on ends of the pair of front and rear camshafts 221 coaxially with the camshafts 221, 221.
The timing chain 53 forms a moving part disposed on a side of the engine body 2. The timing chain 53 is an endless transmission belt and is wound around the first crank sprocket 51 and the pair of cam sprockets 52, 52 so as to be engaged therewith. Thus, rotation of the crankshaft 211 is transmitted to the pair of cam sprockets 52, 52 through the timing chain 53, resulting in rotation of the pair of front and rear camshafts 221, 221 synchronous with the rotation of the crankshaft 211.
The tensioner 54 is disposed between the first crank sprocket 51 and the rear cam sprocket 52 so as to face the timing chain 53. The tensioner 54 guides the timing chain 53 while applying a predetermined pressing force to the timing chain 53 from the rear of the timing chain 53 and thus giving predetermined tension to the timing chain 53.
A chain guide 55 is disposed between the first crank sprocket 51 and the front cam sprocket 52 so as to face the timing chain 53. The chain guide 55 guides the timing chain 53 while regulating forward movement of the timing chain 53.
Although not shown, an oil pump is disposed in the oil pan 23. More specifically, the oil pump is disposed on the right side of the side surface 20 of the engine body 2 so as to be adjacent to an oil storage chamber (not shown) in the oil pan 23 storing engine oil. The oil pump drive mechanism 6 includes a second crank sprocket 61, the oil pump, a timing belt 62, and a tensioner 63.
The second crank sprocket 61 is mounted on the right end of the crankshaft 211 coaxially with the crankshaft 211. The second crank sprocket 61 is disposed on the left side of the first crank sprocket 51 and rotates integrally with the first crank sprocket 51.
The timing belt 62 is wound around the second crank sprocket 61 and an oil pump drive shaft (not shown). Thus, rotation of the crankshaft 211 is transmitted through the timing belt 62 to the oil pump (not shown), which is then driven synchronously with the rotation of the crankshaft 211.
The tensioner 63 is disposed between the second crank sprocket 61 and the oil pump (not shown) below the chain guide 55 so as to face the timing belt 62. The tensioner 63 guides the timing belt 62 while applying a predetermined pressing force to the timing belt 62 from the front of the timing belt 62 and thus giving predetermined tension to the timing belt 62.
More specifically, the tensioner 63 includes a pressing portion 631 that presses the timing belt 62 and a drive portion 632 that drives the pressing portion 631 in the front-rear direction. The pressing portion 631 has a pressing surface 631a curved along the timing belt 62 and presses the front surface of the timing belt 62 through the pressing surface 631a. The drive portion 632 is disposed in the front of the pressing portion 631 and is mounted on the side surface 20 of the engine body 2. The drive portion 632 includes a slidable piston that drives the pressing portion 631 approximately in the front-rear direction. The drive portion 632 is located on an extension of the level gauge passage 40 in a side view.
As shown in
A belt-shaped guide 312 that extends over a predetermined range in the up-down direction near the front side edge 32 and has a predetermined height (the length in the left-right direction) is disposed on the counter surface 31 of the case member 3 so as to protrude. A clearance is formed between the side edge 32 and the belt-shaped guide 312 so as to extend over the entire length of the belt-shaped guide 312, and the level gauge passage 40 is formed by this clearance.
An approximately circular through hole 311 is provided in the central portion in the front-rear direction of a lower portion of the counter surface 31. The right end of the crankshaft 211 is inserted in the through hole 311.
The pair of front and rear side edges 32, 32 extend in the up-down direction so as to correspond to the pair of front and rear side edges 24, 24 of the engine body 2. The pair of front and rear side edges 32, 32 are provided with multiple through holes 33 into which multiple bolts can be inserted. The case member 3 is fixed to the engine body 2 by inserting bolts into the through holes 33 of the case member 3 and the through holes 25 of the engine body 2 and fastening nuts to the bolts.
The front side edge 32 is formed so as to be bent forward at an approximately central portion thereof in the up-down direction. The belt-shaped guide 312 is bent so as to correspond to the shape of the side edge 32. That is, the belt-shaped guide 312 includes an inclined portion 312a that extends so as to be inclined downward and rearward and an inclined portion 312b that is connected to the inclined portion 312a and extends so as to be inclined downward and forward. Thus, the level gauge passage 40 is formed so as to be bent.
In
When the oil level gauge 7 is inserted until reaching the oil storage chamber, the tip of the oil level gauge 7 enters the oil storage chamber by a predetermined length. By pulling out the oil level gauge 7 in this state, the amount of engine oil stored in the oil storage chamber can be identified from the position of oil adhering to the tip. Also, the degree of degradation of engine oil (whether replacement is required) can be identified from the quality (color, etc.) of the adhering oil.
As shown in
The guide 41 protrudes rightward from the side surface 20 of the engine body 2 toward the counter surface 31 of the case member 3. The guide 41 also extends in the up-down direction along the level gauge passage 40, forming a convex portion extending in the up-down direction. The guide 41 protrudes such that the right end surface thereof is in contact with the counter surface 31 of the case member 3. Due to the contact of the right end surface of the guide 41 with the counter surface 31, the guide 41 is able to suppress a vibration generated on the side surface 20 or case member 3.
A cylinder 42 is disposed near the guide 41 on the side surface 20 of the engine body 2 so as to protrude rightward. The cylinder 42 is a thick rib disposed to increase the stiffness of the side surface 20. The guide 41 is formed integrally with the cylinder 42 so as to connect to the cylinder 42. The guide 41 may be formed integrally with a rib different from the cylinder 42 so that the stiffness of the guide 41 is increased.
As shown in
As shown in
When the oil level gauge 7 is inserted and the tip thereof moves to the side surface 20 side (left side) and contacts the first inclined surface 43, the first inclined surface 43 is able to guide the oil level gauge 7 to the level gauge passage 40 on the right side of the cylinder block 21. In particular, the first inclined surface 43 is in the shape of a concave curved surface and thus is able to smoothly move the oil level gauge 7 to the level gauge passage 40 on the right side of the cylinder block 21.
A drive portion 632 of the tensioner 63 is located below the first inclined surface 43. The drive portion 632 includes a moving portion and a non-moving portion (e.g., case). The right surface of the case of the drive portion 632 is provided with an inclined surface 633 that is inclined downward and rightward (referred to as a “second inclined surface”). The second inclined surface 633 is formed so as to be offset to the right with respect to the first inclined surface 43. Thus, when the tip of the oil level gauge 7 contacts the drive portion 632, the second inclined surface 633 of the drive portion 632 is able to easily guide the oil level gauge 7 to a deeper portion of the level gauge passage 40 without hampering insertion of the oil level gauge 7.
Next, an example of the operation of the oil level gauge guide apparatus thus configured will be described. When inserting the oil level gauge 7 into the level gauge passage 40, the oil level gauge 7 is inserted into the housing chamber 4 from the opening disposed in the upper portion of the engine 1. The oil level gauge 7 inserted into the housing chamber 4 moves downward through the level gauge passage 40 on the front side of the housing chamber 4, that is, along the belt-shaped guide 312. The tip of the oil level gauge 7 contacts the bent portion of the belt-shaped guide 312 partway through, changes its direction to the forward direction, and moves downward along the belt-shaped guide 312.
When the oil level gauge 7 moves to a lower position than the lower end of the belt-shaped guide 312, the tip of the oil level gauge 7 is guided to the guide 41. Thus, the tip of the oil level gauge 7 moves downward through the level gauge passage 40 without moving toward the first and second crank sprockets 51 and 61. At this time, the tip of the oil level gauge 7 moves downward while shifting rightward along the first inclined surface 43 of the side surface 20 of the engine body 2 and the second inclined surface 633 therebelow. As seen above, the oil level gauge guide apparatus is able to easily guide the tip of the oil level gauge 7 to the oil pan 23 while causing the tip of the oil level gauge 7 to bypass the drive portion 632 present on an extension of the level gauge passage 40.
The present embodiment can achieve advantages and effects such as the following:
(1) The oil level gauge guide apparatus is configured to guide an oil level gauge provided at the engine 1 to an oil pan (
In the present embodiment, the housing chamber 4 formed between the side surface 20 of the engine body 2 and the counter surface 31 of the case member 3, that is, the existing space in the engine 1 is used as the level gauge passage 40. Thus, the insertability of the oil level gauge 7 can be improved.
On the other hand, for example, if a tubular guide into which an oil level gauge can be inserted is joined to an oil pan from the outside of the engine and the oil level gauge is guided to the oil pan using the tubular guide, the tubular guide may be broken due to a vibration of the engine or oil may leak from the junction of the tubular guide and oil pan. Also, joining the tubular guide to the oil pan involves an increase in the number of parts or the number of mounting steps, leading to an increase in the engine production cost. Also, if the tubular guide is directly joined to the oil pan, consideration must be taken to the disposition of the parts joined to the engine or the disposition of the parts joined to the vehicle body, that is, the layout is greatly constrained.
If the existing space in the engine is formed as the level gauge passage through which the oil level gauge is guided to the oil pan, it is preferred to dispose this passage in the housing chamber that is disposed on a side of the engine and houses the timing chain and the like (e.g., timing train chamber). However, if the level gauge passage is disposed in the housing chamber, the oil level gauge may interfere with the parts, such as the timing chain or rotor, before reaching the oil pan and thus may have difficulty in smoothly reaching the oil pan. In particular, if the direction in which the level gauge passage extends and the direction in which the oil level gauge is inserted into the housing chamber are different (for example, the level gauge passage is bent partway through), it is more difficult to cause the tip of the oil level gauge to smoothly reach the oil storage chamber in the oil pan.
In this regard, in the present embodiment, the level gauge passage 40 is disposed in the housing chamber 4 housing the timing chain 53 and the like, more specifically, in the clearance between the timing chain 53 and the front side edges 24 and 32. Also, the guide 41 is disposed between the level gauge passage 40 and timing chain 53 in order to prevent the tip of the oil level gauge 7 inserted into the level gauge passage 40 from deviating from the level gauge passage 40 partway through. This configuration is able to easily guide the oil level gauge 7 to the oil storage chamber in the oil pan 23.
(2) The oil level gauge guide apparatus further includes a cylinder 42 as a rib portion protruded from the side surface 20 of the engine body 2 (
(3) The oil level gauge guide apparatus further includes a swelling portion 21a swelled from the side surface 20 of the engine body 2 to the counter surface 31 on the right side (
(4) The first inclined surface 43 is provided continuously with the guide 41. More specifically, the first inclined surface 43 is formed on the front side of the guide 41 in a substantially recessed curved shape in cross-section (
(5) The oil level gauge guide apparatus further includes a drive portion 632 (a component) of a tensioner 63 attached to the side surface 20 of the engine body 2 and disposed below the swelling portion 21a in the housing chamber 4. The drive portion 632 includes a second inclined surface 633 downwardly inclined so as to guide the oil level gauge 7 to the level gauge passage 40 (
(6) The second inclined surface 633 provided at the drive portion 632 of the tensioner 63 is formed so as to offset from the first inclined surface 43 provided at the swelling portion 21a of the cylinder block 21 to the level gauge passage 40 side (rightward). Therefore, oil level gauge 7 can be smoothly move to the oil pan 23.
In the above embodiment, the guide 41 is protruded from the side surface 20 of the engine body 2 (a first facing surface) rightward. However, a guide portion may be protruded from the counter surface 31 of the case member 3 (a second facing surface) or from both of the side surface 20 of the engine body 2 and the counter surface 31 of the case member 3.
Although in the above embodiment, the guide 41 is provided integrally with the cylinder 42 (a rib) protruded from the side surface 20 of the engine body 2, the guide 41 may be provided integrally with another rib of the side surface 20 of the engine body 2.
In the above embodiment, the first inclined surface 43 is formed on the swelling portion 21a of the side surface 20 of the engine body 2 so as to incline downwardly and rightward. However, inclined surfaces may be provided on the side surface 20 and the counter surface 31. Although in the above embodiment, the timing chain 53 (a band-shaped member) is used as a moving part formed in a band-shape and extended in the up-down direction so as to transmit a torque output from the engine body 2, another moving part may be used.
Although in the above embodiment, the second inclined surface 633 is formed at the drive portion 632 of the tensioner 63, a second inclined surface may be formed at another component attached to the side surface 20 of the engine body 2 (a first facing surface) or the counter surface 31 of the case member 3 (a second facing surface), downwardly inclined so as to guide the oil level gauge to the oil level passage. In the above embodiment, the level gauge passage 40 through which the oil level gauge passes is formed between the engine body 2 and the case member 3 by the belt-shaped guide 312. However, the configuration of a passage forming member is not limited to this.
In the above embodiment, the guide 41 is protruded from the side surface 20 of the engine body 2 and the belt-shaped guide 312 is protruded from the counter surface 31 of the case member 3. In other words, a guide portion is protruded from a first facing surface and a passage forming member is protruded from a second facing surface. However, the guide portion may be protruded from the second facing surface and the passage forming member may be protruded from the first facing member. The guide portion and the passage forming member may be protruded from the first facing surface. The guide portion and the passage forming member may be protruded from the second facing surface.
The above embodiment can be combined as desired with one or more of the above modifications. The modifications can also be combined with one another.
According to the present invention, even when an existing space is used as a level gauge passage, an insertability of an oil level gauge can be improved.
Above, while the present invention has been described with reference to the preferred embodiments thereof, it will be understood, by those skilled in the art, that various changes and modifications may be made thereto without departing from the scope of the appended claims.
Number | Date | Country | Kind |
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JP2020-000080 | Jan 2020 | JP | national |
Number | Name | Date | Kind |
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4330940 | Leitgeb | May 1982 | A |
10648378 | Demeulenaere | May 2020 | B2 |
20030121168 | Matsumoto | Jul 2003 | A1 |
20080028630 | Cho | Feb 2008 | A1 |
20100154237 | Amiri | Jun 2010 | A1 |
20180238206 | Demeulenaere | Aug 2018 | A1 |
Number | Date | Country |
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2005273786 | Oct 2005 | JP |
2007120407 | May 2007 | JP |
2015063906 | Apr 2015 | JP |
2015063906 | Apr 2015 | JP |
2015102042 | Jun 2015 | JP |
Entry |
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Japanese Office Action; Application 2020-000080; dated Jul. 13, 2021. |
Number | Date | Country | |
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20210207504 A1 | Jul 2021 | US |