Patent Application
20180142554
The invention relates to an oil-lubricated slide vane rotary vacuum pump with a rotary slide vane aggregate, comprised of a rotary slide vane chamber and rotary slide vane rotor, and with an oil separating and reconditioning device, wherein oil and gas are separated in the oil separating and reconditioning device, preferably by a filter element and/or a gravity separator and/or an impact separator and/or a separating device, e.g., a fine separator, wherein the separator preferably is realized by a filter element, and/or by an oil foam degrading device, and/or with an oil cooler, wherein one or more monitoring and/or servicing devices are provided for the mentioned devices, and the oil separating and reconditioning device is accommodated in an oil separating and reconditioning housing, with side walls, a floor wall, a ceiling wall and end walls, wherein the side walls extend transverse to a rotational plane of the rotary slide vane rotor, and define a longitudinal extension of the oil separating and reconditioning housing.
Oil-lubricated slide vane rotary vacuum pumps of the kind in question are known. Usually involved here is a rotary slide vane blower with a rotary slide vane housing that forms the rotary slide vane chamber, with said rotary slide vane chamber having the design of a cylindrical borehole. The rotary slide vane rotor is usually cylindrical in design, with sliders arranged so that they can be moved into slits in the rotor. The slits in the rotor can be oriented strictly radially in relation to a cross section through the rotor, or also run at an acute angle to a radial. According to prior art, the rotor is preferably mounted in the area of the lateral cover that closes the respective end of the rotary slide vane housing.
During operation of the vacuum pump, the rotor turns radially offset to the central axis of the rotary slide vane housing. This results in closed chambers, which are separated by the essentially radially movable sliders, and whose size changes during a rotation of the rotor. The change in size yields pressure differences between the individual chambers, and hence between the inlet side and outlet side of the pump.
In oil-lubricated slide vane rotary vacuum pumps, oil is introduced into the rotary slide vane housing. This oil clogs gaps between the various components. Gas exchange between the arising chambers between the sliders is also impeded as a result. In this way, higher vacuums are achieved during operation than with so-called dry running slide vane rotary vacuum pumps.
The type of construction causes the oil to be conveyed out of the last chamber into the outlet along with the conveyed gas. Due to the compression enthalpy in the system, the oil is also heated. The oil can also become contaminated through contact with the conveyed medium or change owing to potential chemical reactions. As a result, the oil is preferably processed after leaving the blower region. Known in this regard is to allow oil to run through the device in a cycle.
Further known is to process the oil in essentially three partial processes. The oil and gas is first separated, if necessary in several stages. The coarse separation of large oil drops through a corresponding filter element can be provided; alternatively or additionally thereto, a gravity and/or impact separation can be provided by redirecting the gas-oil mixture and alternatively or additionally by slowing the flow. A separating device, e.g., a fine separating device, can further be provided for separating the oil and gas, wherein the gas flow is guided through a special filter mat, for example. Another partial process can provide for the degradation of oil foam. Excessively high foam formation or air bubbles trapped in the oil can impede the oil flow through the device, and hence the function of the lubricant and sealant. Another partial process can involve filtering the oil in an oil filter.
One or more monitoring and/or servicing devices can be provided, for example an electrical oil level sensor and/or an oil sight glass and/or an oil temperature monitor.
In addition, it is known to accommodate the oil separating and reconditioning device in an oil separating and reconditioning housing that is separate from the rotary slide vane housing, but potentially coupled thereto. The side walls of such a housing extend transverse to the rotational direction of the rotary slide vane rotor, and hence preferably in essentially the axial direction of extension of the rotary slide vane rotor.
In view of the described prior art, the invention involves the task of further improving a slide vane rotary vacuum pump of the kind in question in terms of handling and/or maintenance and/or production.
In a first inventive idea, one potential solution to the task is provided by an oil-lubricated slide vane rotary vacuum pump in which emphasis is placed on arranging the one or more monitoring and/or servicing devices in only three cover parts, which are applied to the two end walls of the oil separating and reconditioning housing, and on otherwise designing the oil separating and reconditioning housing with side walls, a floor wall, a ceiling wall and end walls without any embodiment for a monitoring and/or servicing device.
The cover parts are allocated to the end walls of the oil separating and reconditioning housing. For example, an end wall can be designed as a rear side cover, and a service cover can be allocated to an end wall which is usually at the front during operation. In addition, a removable maintenance cover can be arranged in particular on the service cover for maintenance purposes.
Provided in or on the three cover parts are preferably monitoring and/or servicing devices, and further preferably all monitoring and/or servicing devices relevant during conventional vacuum pump operation. Often used monitoring and/or servicing devices are further preferably provided in the service cover or in the maintenance cover that can be arranged on the service cover, or can be accessed via the latter.
As a result of the proposed embodiment, significant functions lie within the area of the three cover parts, or are to be implemented in the area of the latter. In particular, these functions involve filling in oil and/or checking oil and/or monitoring oil and/or discharging oil and/or attaching oil separating cartridges and/or providing access to oil separating cartridge maintenance and/or attaching a floater unit and/or providing access to the floater unit and/or creating space for separated oil and/or providing a return for accumulated oil and/or providing a receptacle for the maintenance cover and/or dividing into an upper and lower space of the oil separating and reconditioning housing and/or connecting an oil bath heater and/or connecting a water cooler and/or providing a connection for filters and/or a connection for elements downstream from the vacuum pump and/or guiding blown-out air in a defined direction.
The actual oil separating and reconditioning housing without the aforementioned cover parts preferably has no relevant function, at least as relates to the user interface. As a consequence, this housing can be given a simple design. In particular the ceiling wall and floor wall, and further preferably at least also an external side wall, can be designed without any preparations for the arrangement of relevant devices.
In general terms, the floater unit is a controller for the flow from the upper into the lower chamber. In particular, it is influenced by an oil level that arises in the upper chamber. A specifically prescribed oil level is not to be exceeded. It can also be referred to as a so-called valve. For the sake of simplicity, this device is always referred to as a floater unit below.
In another inventive idea, one potential additional solution to the task is provided by an oil-lubricated slide vane rotary vacuum pump, in which emphasis is placed on arranging the one or several monitoring and/or servicing devices on a removable maintenance cover of the oil separating and reconditioning housing, wherein the separating device, e.g., the fine separator and/or a floater unit, can be accessed for maintenance purposes upon removal of the maintenance cover.
Indicated according to the further proposed solution is an oil-lubricated slide vane rotary vacuum pump that is easy to handle and maintain. The one or several monitoring and/or servicing devices are preferably allocated to a housing area of the oil separating and reconditioning device, with a removable maintenance cover being formed in this area. The monitoring and/or servicing devices can be arranged or formed directly on the maintenance cover, but also in the immediate vicinity of the maintenance cover in the surrounding housing area. This reduces the space required for the slide vane rotary vacuum pump in the area of installation and use. Removing the maintenance cover from the oil separating and reconditioning housing can enable access to components of the oil separating and reconditioning device, in particular access to the separating device, e.g., the fine separator—also called an air de-oiling device—and/or to a floater unit. Such a floater unit can be necessary for allowing the gas to flow through the one or several filter elements in a targeted manner as the result of given pressure differences in the area of the oil separating and reconditioning device during operation of the vacuum pump. Separated oil is here gathered in a cavity, preferably formed in a service cover comprising an end wall of the oil separating and reconditioning housing. Arranged inside the cavity, which can also be referred to as an oil collecting chamber, is a hollow body connected with a joint, preferably a swivel joint, and a gasket. The gasket blocks the oil return. If the oil level rises, the hollow body floats, and the gasket is lifted by the joint, releasing the opening of the oil return.
The maintenance cover is preferably designed and arranged in such a way that the oil located behind it in the oil separating and reconditioning housing cannot exit when removing the maintenance cover.
The maintenance cover is preferably arranged in the area of an end wall of the oil separating and reconditioning housing. The maintenance cover can also be arranged on a service cover allocated to an end wall of the oil separating and reconditioning housing.
Another solution approach provides that the oil separating and reconditioning housing consist of a profile having an identical cross section in terms of its longitudinal extension. Such a profile can be an extruded profile, in particular an aluminum extruded profile.
in particular the housing of the oil separating and reconditioning system can be favorably manufactured in this way. The contour is preferably identical at each point of the longitudinal axis of the housing part.
In relation to an extruded profile, an aluminum wrought alloy is pressed through a two-dimensional die, thereby generating an elongated profile, which can be cut to the preferred length. This makes it possible to manufacture such a housing with dimensionally stable contours over the entire length.
The outer surfaces can be made optically clean and uniform. Additional steps, in particular surface processing steps, can be omitted, in particular when manufacturing out of an extruded profile. In addition, the proposed embodiment of the housing makes it possible to present the surface of the latter as a design-creating element.
The profile having an identical cross section, preferably the extruded profile, provides an opportunity to change the volume of the oil separating and reconditioning device and adjust it to the application needs.
If reference was made above and below to an extruded profile, this must always also be more generally understood as a profile having the same cross section.
The features in the independent claims described above are significant both taken in isolation and in combination with each other, wherein the features of an independent claim can be combined with the features of the other independent claim, and further also with only individual features of one or several of the independent claims.
It can further be provided that the maintenance cover comprise part of an end wall of the oil separating and reconditioning housing or the end wall as a whole. In the use position of the vacuum pump, the end wall can be facing an operator or control person.
In a preferred embodiment, the maintenance cover tightly covers an opening provided in the end wall of the housing, for example through which the separating device, e.g., the fine separator, and/or the floater can be accessed for maintenance purposes. In terms of its cover surface, the size of the maintenance cover can correspond to 0.25 to 0.5 times the outwardly facing end surface of the end wall.
A separating device is provided to separate the oil and gas, and preferably consists of a filter element and/or a gravity and/or impact separator and/or a fine separator. If reference is made above or below to a separating device, one of the aforementioned embodiments can be involved, without this being indicated in each specific case.
The separating device, e.g., the fine separating device, can carry a flow, and be arranged in the longitudinal direction of the oil separating and reconditioning device with respect to the direction of flow. It is further preferred that the arrangement of the separating device, e.g., the fine separating device, be selected in the direction of longitudinal extension of the housing extruded profile with respect to the direction of flow.
The maintenance cover is preferably arranged in the area of the end wall as an extension of the separating device, e.g., the fine separating device. In the area of its broadside surfaces, the maintenance cover can pass through a longitudinal central axis of the separating device, e.g., the fine separating device, as an extension of the latter.
After the maintenance cover has been removed, a filter element (if provided), preferably in the form of a special filter mat, can first be removed from the separating device, e.g., the fine separating device. For example, it can in this way be easily replaced with a new filter element.
A side wall is provided between the rotary slide vane aggregate and the oil separating and reconditioning device. The side wall of the oil separating and reconditioning housing can here be involved. The side wall can have a passage opening, through which compressed gas with an oil fraction can exit the rotary slide vane aggregate and enter into the oil separating and reconditioning device.
In a first section of the oil separating and reconditioning device, the entering gas with oil fraction can flow counter-currently to a second section, with the separation, e.g., fine separation, of oil and gas taking place in this second section. As is further also preferred, the direction of flow can here be in the longitudinal extension of the oil separating and reconditioning housing, and thus further preferred in the longitudinal extension of the extruded profile. Involved here is an essential direction of flow from one end area of the housing along its longitudinal extension to the other end area of the housing, wherein deviations from a strictly linear direction of flow can be provided within this flow from one to the other end of the housing.
A housing section that adjoins as a flow path can be formed below the passage opening, and oil separated from the gas is made to flow into it through gravitational and/or centrifugal forces. The housing section can serve to accommodate an oil sump, and can thus further be designed as a kind of oil pan. A preferably first separation of gas and oil takes place by way of gravity and/or centrifugal force separation.
In order to allow an oil change, and possibly also the connection of an oil cooling circuit, the housing section has at least one oil outlet opening. As is also preferred, the latter can be formed in a vertically lowest area of the housing section, further preferably near the floor of the latter, with the vacuum pump in an installation and use state. The oil outlet opening is further preferably closeable.
The oil outlet opening can also be accessible from an end wall of the oil separating and reconditioning housing. In a preferred embodiment, the oil outlet opening is allocated to the end wall, on which the maintenance cover is simultaneously also arranged.
In particular for precipitating particles from the oil separated from the gas, an oil filter can further be provided in the housing section or allocated thereto, and oil located in the housing section can be guided through it. As is preferred, this can be a replaceable oil filter.
The oil guided through the oil filter can preferably be introduced into the rotary slide vane chamber. To this end, a pump can be provided, which aspirates the oil accumulating in the housing section through the oil filter and conveys it into the rotary slide vane chamber of the rotary slide vane aggregate. Preference goes to a design without a pump, in which the pressure difference between the oil collecting chamber and working area of the vacuum pump is used for conveying the oil.
A filter mat can be provided in the separating device, e.g., the fine separating device. This filter mat is preferably replaceable, wherein such a replacement in a preferred embodiment takes place from the one end wall exhibiting the maintenance cover after the maintenance cover has been removed.
The filter mat can be tubular in design, with an inner flow path for the gas/oil mixture. Oil separated out in the separating device, e.g., fine separating device, in a preferred embodiment flows into the housing section exhibiting the oil collecting chamber by way of the floater unit.
The flow resistance of the filter mat results in a pressure difference in front and back of the separating device. Depending on the volume flow currently conveyed by the pump, the latter can measure up to 400 mbar. This pressure difference makes the floater unit necessary, since the gas would otherwise circumvent the fine separating device and flow directly to the gas outlet.
The floater unit can be situated directly on the maintenance cover or, as is preferred, be accessible once the maintenance cover has been removed. This also improves maintenance.
A fill level indicator can also be provided on the end wall, if necessary in or on the maintenance cover. The oil fill level of the vacuum pump can be read from the latter. A conventional sight glass can here be involved, or alternatively an analog or digital measurement display.
A relief valve or bursting disk can also be arranged in the end wall, if necessary in the maintenance cover. Such a relief valve or bursting disk serves as a safeguard against a sudden overpressure in the device. Given a possible arrangement of a bursting disk in the maintenance cover, a reliable operating status can once again be easily restored in terms of handling after an event, for example by changing out the maintenance cover.
In another embodiment, a temperature monitoring element can be arranged in the end wall, if necessary in the maintenance cover or allocated to the maintenance cover. This is used in particular for monitoring the oil temperature.
In a preferred embodiment, the gas separated from the oil can exit through the end wall, further preferably through the maintenance cover. To this end, the end wall, in particular the maintenance cover, has a corresponding outlet opening.
In a preferred embodiment, the maintenance cover has a gas outlet nozzle. The latter can be designed for connecting a silencer or continuation element. In a first embodiment of the maintenance cover, the gas outlet nozzle can further be equipped with a thread. Outlet piping can be connected thereto. The thread can also be used for connecting a bursting valve. If necessary, the bursting valve can also be arranged and fastened in the outlet piping. If needed, a pipeline, a silencer or even other gas conveying elements can be connected. By changing out the maintenance cover, a correspondingly equipped maintenance cover can also be arranged with the device located at the operation site.
In a second embodiment, the gas outlet nozzle can be provided with a potentially removable deflection cap, in which the exiting gas is deflected by at least 60° relative to its outlet direction at the gas outlet nozzle. The deflection is preferably selected in such a way that the exiting gas flows out downwardly directed. This reduces the noise during vacuum pump operation, since the sound is directed in one direction toward the floor. The gas outlet nozzle can also be rotatably arranged on the maintenance cover, thereby also enabling a lateral or upward deflection, for example.
The oil separating and reconditioning housing can have an integrally designed chamber system, with a lower and upper chamber in the installation state with respect to gravity, wherein an end wall can be connected on the front and rear sides in the longitudinal direction of the oil separating and reconditioning housing. The integral configuration of chambers can be fabricated with an extruded profile during the preferred manufacture of the housing. In a preferred embodiment, the upper chamber serves in particular to accommodate the separating device, e.g., the fine separating device, while the lower chamber with the vacuum pump in operation forms the housing section described above. The end walls to be connected each form an end-side termination of the oil separating and reconditioning housing. One of the end walls can have an opening covered by the maintenance cover described above.
At least one end wall here preferably comprises a connection between the chambers. Given a preferred, counter-directed flow inside of the chamber, at least one end wall can form gas deflection areas.
In a preferred embodiment, the passage opening from the rotary slide vane aggregate or from the rotary slide vane chamber to the oil separating and reconditioning device empties into the lower chamber of the oil separating and reconditioning housing. The gravity and/or impact separator preferably adjoins this passage opening viewed in the direction of flow.
In a preferred embodiment, the lower chamber further comprises an oil collecting tank.
One or several cooling lines preferably integrated into the extruded profile can be provided, and allocated to the oil collecting tank. Inlets and outlets for cooling the oil with an external cooler can also be provided in the area of the oil collecting tank.
The invention is explained in more detail below based on the attached drawing, which only describes an exemplary embodiment. Shown on:
Shown and described initially with reference to
The rotary slide vane aggregate 2 has an aggregate housing, which incorporates a rotary slide vane chamber 5 with a rotary slide vane rotor 6, and is covered by a hood 4.
The rotary slide vane chamber 5 takes the form of a cylindrical borehole in the aggregate housing. The rotary slide vane chamber 5 has a longitudinal extension oriented to the borehole axis of the rotary slide vane chamber 5.
The cylindrical rotary slide vane rotor 6 is eccentrically arranged relative to the rotary slide vane chamber 5. Correspondingly, the rotor axis x runs parallel but offset to the spatial axis.
The rotary slide vane rotor 6 has several slide vanes 7, three in the exemplary embodiment. In cross section, the latter are slidably arranged in slots 8 of the rotor 6, which are roughly radially oriented. The slide vanes 7 are pressed against the wall bordering the rotary slide vane chamber 5 by the rotation of the rotary slide vane rotor 6.
With the vacuum pump 1 in operation, the rotary slide vane rotor 6 rotates radially offset to the central axis of the rotary slide vane chamber 5 as the result of being driven by a motor that rotationally acts on the rotor shaft, in particular an electric motor 9. Separated by the radially displaceably arranged slide vanes 7, this yields closed chambers 10, whose size changes as the rotary slide vane rotor 6 rotates.
In relation to its longitudinal axis, the rotary slide vane chamber 5 is closed at its respective end by an air guiding hood 11 and a motor flange 12, which can provide a mount for the rotary slide vane rotor 6.
Outside of the aggregate housing, for example allocated to the motor flange 12, the electric motor 9 is preferably fastened to the aggregate housing. The shaft of the rotary slide vane rotor 6 can penetrate through the corresponding motor flange for the non-rotational engagement of the electric motor 9.
The change in size of the chambers 10 with the vacuum pump 1 in operation results in pressure differences between the individual chambers 10, and hence between the inlet side and outlet side of the blower formed in this way.
The drive via the electric motor 9 can be arranged directly on the rotor shaft or, as further preferred, by way of a coupling.
Oil-lubricated rotary slide vane aggregates 2 are now characterized by the fact that, in the latter, oil is introduced into the rotary slide vane chamber 5. This oil closes gaps between the different components, in particular between the slide vanes 7 and the wall of the rotary slide vane chamber 5. This impedes gas exchange between the different chambers 10. In this way, higher vacuums are achieved during operation than possible for dry running slide vane rotary pumps.
The type of construction causes the oil to be conveyed out of the last chamber 10 of the rotary slide vane aggregate 2 along with the conveyed gas. Due to the compression enthalpy in the system, the oil is also heated. Since the oil comes into contact with the conveyed medium (gas), it can become contaminated or change owing to potential chemical reactions.
The oil cycles through the vacuum pump 1. As a result, it must be prepared after leaving the rotary slide vane aggregate 2. The oil separating and reconditioning device 3 is used for this purpose.
The device 3 is connected with the rotary slide vane aggregate 2, thereby yielding a unit comprised of the rotary slide vane aggregate, oil separating and reconditioning device 3 and electric motor 9.
The oil separating and reconditioning device 3 initially has an oil separating and reconditioning housing 13, with side walls 14, 15, a floor wall 16, a ceiling wall 17 and floater units 18, 19.
The side walls 18 and 19 are viewed in the longitudinal extension of the housing 13, wherein said longitudinal extension corresponds to the longitudinal extension of the rotary slide vane chamber 5 of the rotary slide vane aggregate 2, respectively arranged at the end side of the housing integrally forming the side walls 14 and 15, floor wall 16 and ceiling wall 17, in particular connected with the housing by a screw. The end wall 18 is preferably formed by a service cover, and the end wall 19 by a rear side cover.
In terms of its longitudinal extension, the housing 13 can consist of an extruded profile 20, in particular of an aluminum extruded profile. The oil separating and reconditioning housing 13 has an essentially constant cross section over its length, while maintaining a dimensionally stable contour as viewed over the longitudinal extension. In addition, the outer surfaces are optically uniform and clean in design when manufacturing the housing 13 in the extrusion process, obviating the need for surface treatment steps to optically upgrade the surface. Only necessary processing steps can be provided, for example perforations in the side walls and/or floor wall and/or ceiling wall.
The housing 13 can also be manufactured in the extrusion process in such a way that, apart from the surface, the shape of the housing can be designed so that the latter ultimately represents the design-creating element.
The side walls 14 and 15 extend transverse to a rotational plane of the rotary slide vane rotor 6, wherein the side wall 14 in the exemplary embodiment shown simultaneously represents the fastening plane for fastening the oil separating and reconditioning housing 13 to the aggregate housing.
In a possible embodiment, the side walls 18 and 19 arranged at the respective end side terminate with the adjacent air guiding hood 11 and motor flange 12, as further preferably do the cover wall 17 and floor wall 16 with the adjacent wall sections of the aggregate housing that follow the latter. This yields a compact and visually appealing unit.
The outer surface of the side wall 15 that faces away from the rotary slide vane aggregate 2, and thus faces toward the outside, has an undulating design with respect to a cross section in the rotational plane of the rotary slide vane rotor 6 (see in particular
In a preferred embodiment, the shaft surface continues in the facing surface areas of the end walls 18 and 19.
The oil separating and reconditioning housing 13 has a preferably integrally designed chamber. In reference to an installation state as already shown, a lower chamber 21 and an upper chamber 22 arise with respect to gravity. The chambers 21 and 22 are separated by a separating web 23 that runs transverse to the side walls 14 and 15 with respect to a cross section according to
With the vacuum pump 1 in operation, in particular a separation of oil and gas takes place in the oil separating and reconditioning device.
Provided to this end is a gravity and/or impact separator 24 and a separating device 25, e.g., the fine separating device.
The oil/gas mixture exits the rotary slide vane aggregate 2 through a passage opening 26 in the area of the side wall 14 and enters into the oil separating and reconditioning device 3.
During entry into the device 3, large oil drops are preferably first coarsely separated using the gravity and/or impact separator 24 by diverting the gas-oil mixture and slowing the flow.
The oil-gas mixture enters into the device 3 by correspondingly arranging the passage opening 26 in the area of the lower chamber 21, in which the gravity and/or impact separator 24 is correspondingly arranged.
The housing section 27 arising under the passage opening 26 in the area of the lower chamber 21 serves as a kind of oil pan, in which an oil sump accumulates. In this way, an oil collecting tank is formed in the lower chamber 21.
The lower chamber 21 further forms a flow path with a flow a oriented to the longitudinal alignment of the housing. This flow a is directed toward the rear end wall 19.
The interior wall side of the end wall 19 is designed to divert the flow from the lower chamber 21 into the upper chamber 22, in which the flow path formed in the upper chamber 22 permits a flow b opposite to the flow a of the lower chamber 21.
The separating device 25, e.g., the fine separating device, is arranged in the upper chamber 22.
The separating device 25, e.g., the fine separating device, has a tubular filter mat 42, whose tubular axis is preferably co-directional relative to the rotor axis x of the rotary slide vane rotor 6. The separating device 25, e.g., the fine separating device, is further essentially oriented in the longitudinal direction of the oil separating and reconditioning housing 13.
The oil-gas mixture diverted from the lower chamber 21 into the upper chamber 22 is guided through the separating device 25, e.g., the fine separating device, in a targeted manner, wherein a pressure difference arises in front and back of the separating device 25, e.g., the fine separating device, which can measure up to 400 mbar depending on the conveying pressure of the rotary slide vane aggregate 2.
An oil foam degrading device can further be provided in the oil separating and reconditioning device 3.
An oil filter 28 is also provided. It can be allocated to the floor area of the oil separating and reconditioning housing 13, further preferably to the rear end wall 19. The oil in the oil sump is aspirated through the oil filter 28, and in particular freed of solid particles.
The oil filtered in the oil filter 28 is conveyed into the rotary slide vane aggregate 2 via the suction line 29, utilizing the pressure difference between the lower chamber 21 and chamber 10 in the rotary slide vane aggregate 2.
An external cooler (not shown) can be used to cool in particular the filtered oil. To this end, corresponding inlets and outlets are provided in the area of the lower chamber 21.
Cooling paths can also be provided in the profile of the housing 13, for example in the area of the floor wall 16 and/or the side walls 15 (allocated to the lower chamber 21).
The end wall 18 preferably facing an operator in the use state leaves a passageway on the interior side of the wall for connecting the upper chamber 22 with the lower chamber 21, wherein this passageway consists of a floater unit 30. Oil deposited on the separating device 25, e.g., the fine separating device, is routed back into the reservoir in the area of the lower chamber 21, specifically through the floater unit 30. As a result of the pressure difference described above in front and back of the separating device 25, e.g., the fine separating device, this prevents a short circuiting type of flow of the gas entering into the lower chamber 21 through the passage opening 26 directly to the gas outlet 31.
In addition, an oil bath heater can be provided to heat the oil before starting the vacuum pump 1.
An additional water cooler can also be provided.
The oil bath heater and/or the water cooler can be arranged on the end wall 19.
In the end wall 18 that faces away from the electric motor and during operation comprises a front side, a front A window-like opening 32 allocated to the upper chamber 22 and extending at least approximately over the entire cross sectional area of the upper chamber 22 is provided. The latter is closed by a maintenance cover 33 with the vacuum pump 1 in operation. The maintenance cover 33 can be screwed with the end wall 18, preferably with a gasket interspersed.
The gas outlet 31 is provided in the maintenance cover 33. To this end, the maintenance cover 33 has a through opening 34, which is adjoined by a gas outlet nozzle 35 on the external wall side of the maintenance cover 33.
The gas outlet nozzle 35 is designed as a removable deflection cap 36, in which the exiting gas, relative to its alignment present at the gas outlet nozzle, which is essentially co-directional to the flow b in the upper chamber, is downwardly deflected by at least 60°, preferably by up to 90° toward the plane given by the floor wall 16. As a result, the sound is directed toward the floor, which helps to reduce noise.
The gas outlet nozzle 35 is preferably rotatably arranged on the maintenance cover 33, so that the exhaust air can optionally also be laterally or upwardly diverted, for example.
The deflection cap 36 can be replaced, for example with a gas outlet nozzle for connecting a silencer or continuation element.
In addition, a maintenance cover 33 with deflection cap 36 can be replaced with a maintenance cover 33 for connecting an external piping, for example.
The oil separating and reconditioning device 3 has several monitoring and/or servicing devices 37. A fill level indicator 38 for determining oil quantity can be provided in the end wall 18 allocated to the lower chamber 21. Fill level indicator 38 can consist of an oil sight glass and/or an electrical oil level sensor.
A possible oil temperature display can also be arranged in the area of the end wall 18.
Furthermore, both the inlet and outlet for changing the oil in the oil separating and reconditioning device 3 can be provided in the end wall 18. In one embodiment, an oil outlet opening 39 and filler nozzle 40 are provided in the end wall 18.
After the maintenance cover 33 allocated to the end wall 18 has been removed, the separating device 25, e.g., the fine separating device, and the floater unit 30 are accessible for maintenance and possible replacement from the operating side of the vacuum pump 1.
In addition, a relief valve can be arranged in the maintenance cover 33.
The relief valve serves as a safeguard against a sudden overpressure in the oil separating and reconditioning device 3; therefore, it is preferably part of the monitoring device.
The end walls 18 and 19 along with the maintenance cover 33 are allocated directly or indirectly to the oil separating and reconditioning housing 31 as cover parts A, B and C (cover part C or maintenance cover 33).
As a result of the above described arrangement of the monitoring and/or servicing devices 37 along with the configuration of the cover parts A, B and C, preferably all interfaces relevant to the operator are conveniently accessibly accommodated in the area of the end walls 18, 19, thereby reducing the space required for the device, increasing maintainability and making it easier to manufacture the oil separating and reconditioning housing.
The above statements serve to explain the inventions encompassed by the application as a whole, which further develop prior art at least by the following feature combinations, which can also be taken separately.
An oil slide vacuum pump, characterized in that the one or several monitoring and/or servicing devices 37 are arranged only in three cover parts A, B and C, which are secured to the two end walls 18, 19 of the oil separating and reconditioning housing 13, and that the oil separating and reconditioning housing 13 otherwise consists of the side walls 14, 15, floor wall 16 and ceiling wall 17 without a configuration for a monitoring and/or servicing device 37.
An oil slide vacuum pump, characterized in that the one or several monitoring and/or servicing devices 37 are arranged on one removable maintenance cover 33 of the oil separating and reconditioning device 3, wherein the separating device 25, e.g., the fine separator, and/or a floater unit 30 can be accessed for maintenance after removing the maintenance cover 33.
An oil slide vacuum pump, characterized in that, in terms of its longitudinal extension, the oil separating and reconditioning housing 13 consists of an extruded profile, in particular an aluminum extruded profile.
An oil slide vacuum pump, characterized in that the maintenance cover 33 forms part of an end wall 18, 19 of the oil separating and reconditioning housing 13, or the end wall 18, 19 as a whole.
An oil slide vacuum pump, characterized in that the separating device 25, e.g., the fine separating device, that can carry a flow is arranged in the longitudinal direction of the oil separating and reconditioning device 3 in terms of the direction of flow b.
An oil slide vane vacuum pump, characterized in that a side wall 14, 15 has a passage opening 26 between the rotary slide vane aggregate 2 and the oil separating and reconditioning device 3, through which compressed gas with an oil portion can enter into the oil separating and reconditioning device 3.
An oil slide vane vacuum pump, characterized in that the entering gas with oil portion flows in a first section of the oil separating and reconditioning device 3 in a countercurrent a to a second section, in which fine separation takes place.
An oil slide vane vacuum pump, characterized in that a housing section 27 is formed underneath the passage opening 26 as an adjoining flow path, into which oil separated from the gas enters through exposure to gravity and/or centrifugal force.
An oil slide vane vacuum pump, characterized in that the housing section 27 has an oil outlet opening 39.
An oil slide vane vacuum pump, characterized in that the oil outlet opening 39 can be accessed from an end wall 18, 19 of the oil separating and reconditioning housing 13.
An oil slide vane vacuum pump, characterized in that the oil located in the housing section 39 can be guided through an oil filter 28.
An oil slide vane vacuum pump, characterized in that the oil guided through the oil filter 28 can be introduced into the rotary slide vane chamber 5.
An oil slide vane vacuum pump, characterized in that a filter mat 42 is provided in the separating device 25, e.g., the fine separating device.
An oil slide vane vacuum pump, characterized in that the filter mat 42 is tubular in design, with an inner flow path for the gas/oil mixture.
An oil slide vane vacuum pump, characterized in that oil separated in the separating device 25, e.g., the fine separating device, flows into the housing section 27 by way of the floater unit 30.
An oil slide vane vacuum pump, characterized in that the floater unit 30 is accessible once the maintenance cover 33 has been removed.
An oil slide vane vacuum pump, characterized in that a fill level indicator 38 is provided on the end wall 18, 19, if necessary in the maintenance cover 33.
An oil slide vane vacuum pump, characterized in that a relief valve or bursting disk 41 is arranged in the end wall 18, 19, if necessary in the maintenance cover 33.
An oil slide vane vacuum pump, characterized in that a temperature monitoring element is arranged in the end wall 18, 19, if necessary in the maintenance cover 33.
An oil slide vane vacuum pump, characterized in that gas conveyed through the end wall 18, 19, preferably through the maintenance cover 33, can exit.
An oil slide vane vacuum pump, characterized in that the maintenance cover 33 has a gas outlet nozzle 35.
An oil slide vane vacuum pump, characterized in that the maintenance cover 33 is designed to connect a silencer or continuation element.
An oil slide vane vacuum pump, characterized in that the end wall 18 optionally can have allocated to it a maintenance cover 33 with a gas outlet nozzle 35 or a maintenance cover 33 for connecting a silencer or a continuation element.
An oil slide vane vacuum pump, characterized in that the gas outlet nozzle 35 is provided with a potentially removable deflection cap 36, in which the exiting gas is deflected by at least 60° relative to its outlet direction at the gas outlet nozzle 35.
An oil slide vane vacuum pump, characterized in that the oil separating and reconditioning housing 13 has an integrally designed chamber system, with a lower 21 and upper 22 chamber in the installation state with respect to gravity, wherein an end wall is connected on the front and rear sides in the longitudinal direction of the oil separating and reconditioning housing 18, 19.
An oil slide vane vacuum pump, characterized in that at least one end wall 18, 19 here comprises a connection between the chambers 21, 22.
An oil slide vane vacuum pump, characterized in that the passage opening 26 empties into the lower chamber 21.
An oil slide vane vacuum pump, characterized in that the lower chamber 21 comprises an oil collecting tank.
An oil slide vane vacuum pump, characterized in that one or several cooling lines preferably integrated into the extruded profile 20 are provided, and allocated to the oil collecting tank.
An oil slide vane vacuum pump, characterized in that the separating device 25, e.g., the fine separating device, is arranged in the upper chamber 22.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2015 107 721.3 | May 2015 | DE | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2016/060988 | 5/17/2016 | WO | 00 |
