Patent Grant
8066100
The present invention relates to an oil pan and a lubricating device to which the oil pan is applied.
For an oil pan applied to a lubricating device for lubricating a lubricated object such as an engine and an automatic transmission with lubricating oil (hereinafter merely called oil), a so-called double-tank type oil pan is well-known. The double-tank type oil pan is provided with a first chamber that communicates with the lubricated object by being opened toward the lubricated object, a second chamber that is adjacent to the first chamber and communicates with the first chamber via an oil communicating channel and a partition provided between the first chamber and the second chamber.
For related art of this type of double-tank type oil pan, a double-tank type oil pan disclosed in JP-A No. 222012/2003 can be given.
This conventional type oil pan is provided with an oil pan separator having a concave part for forming the almost whole of the volume of a first chamber (or a main chamber) inside and the inside of the oil pan is vertically partitioned into the first chamber formed by the concave part and a second chamber (or a deputy chamber) outside the first chamber by the oil pan separator. The second chamber is formed substantially overall the sides and the bottom of the first chamber (or the concave part) by providing predetermined clearance between a lower surface at the bottom of the oil pan separator and the bottom of the oil pan. In the first chamber, a strainer is arranged which is provided with an oil suction opening open to the vicinity of an inner surface of the bottom of the first chamber and connected to an oil pump for delivering oil to a lubricated object via an oil channel.
A communicating hole as the oil communicating channel which can be regulated a degree of the communication of oil between the first chamber and the second chamber according to the temperature of the oil is formed in a lower part of the side of the concave part of the oil pan separator or slightly on the upside of the bottom panel of the oil pan. That is, a diameter of the communicating hole is set to a small value of approximately 2 mm so that high temperature oil having low viscosity can easily pass though low temperature oil having high viscosity cannot easily pass.
Functions of the communicating hole are as follows. First, the viscosity of oil is high at the time before warming up is finished in cold operation (hereinafter referred as “in cold starting”). Consequently, the communication of oil between the first chamber and the second chamber via the communicating hole is limited. Accordingly, in warming up, oil is supplied from the first chamber to the lubricated object, the lubricated object is lubricated, the oil the temperature of which rises by taking heat from the lubricated object in lubrication drops into the first chamber, is collected in the first chamber, is supplied to the lubricated object again, while an inflow of low temperature oil in the second chamber into the first chamber is limited. In other words, as in warming up, only oil in the first chamber can be supplied to the lubricated object, the heat capacity (the product of specific heat and mass) of oil that can be supplied to the lubricated object is small (in other words, the whole substantial heat capacity of oil pan structure including each component of the oil pan and oil is small). Therefore, the temperature of oil to be supplied to the lubricated object is easily raised and hereby, the warming-up time of the lubricated object is reduced.
Afterward, when warming up proceeds and the temperature of oil in the first chamber rises, the temperature of oil in the second chamber also gradually rises because heat is transmitted to the oil in the second chamber via the oil pan separator. When the viscosity of the oil in the second chamber in the vicinity of the communicating hole becomes low to the extent that the oil can easily pass the communicating hole, the sufficient communication of oil between the first chamber and the second chamber via the communicating hole is enabled. In this case, the oil flows from the second chamber into the first chamber through the communicating hole by negative pressure caused in the vicinity of an oil suction opening of the strainer, and the oil flowing in from the second chamber can be supplied to the lubricated object. Hereby, as the almost whole oil inside the oil pan can be supplied to the lubricated object, the lubricated object can be satisfactorily lubricated and the heat capacity of oil that can be supplied to the lubricated object increases (in other words, the whole substantial heat capacity of the oil pan structure including each component of the oil pan and oil increases). Therefore, the excessive temperature rise of the lubricated object can be restrained.
Further, a drain hole for outpouring oil from the first chamber to the second chamber when oil is to be removed from the inside of the oil pan is formed at a lowest position of the bottom panel of the oil pan separator in addition to the communicating hole. A drain plug hole for removing oil is provided to the oil pan and oil in the second chamber which is an outermost area of the oil pan is discharged outside the oil pan by pulling out a drain plug that closes the drain plug hole and releasing the drain plug hole. Oil in the first chamber which is an inner area once flows out into the second chamber through the drain hole and then discharged outside the oil pan. In the meantime, as described above, the drain hole is formed in the lowest position of the bottom panel of the oil pan separator, in other words, in the lowest position in the first chamber. The oil suction opening of the strainer is also arranged close to the inner surface of the bottom of the first chamber as described above. Accordingly, when oil in the first chamber is sucked by the strainer in warming up, there is a concern about flowing low temperature oil in the second chamber into the first chamber through the drain hole by negative pressure caused by the strainer and diminishing the effect of the reduction of warming-up time. Accordingly, though the fact described below is not definitely described in JP-A No. 222012/2003, a diameter of the drain hole is required to be formed in size in which low temperature oil in the second chamber in warming up cannot easily pass, that is, in the similar size to the communicating hole.
However, the above-mentioned conventional type double-tank type oil pan has a problem that the movement of oil from the first chamber into the second chamber is slow when oil is removed from the inside of the oil pan for an oil change and the oil change is not prompt.
That is, as described above, in removing oil, oil in the first chamber is discharged outside the oil pan after the oil once flows into the second chamber located outside the first chamber. As an oil change is to be made when the operation of the lubricated object is stopped, the temperature of oil in removing is to be lower than that of which when the lubricated object is operated (or when warming up is finished). The double-tank type oil pan has the configuration that when the temperature of oil is low (as the temperature of oil before warming up is finished), the communication of oil between the first chamber and the second chamber through the communicating hole (or the oil communicating channel) is restrained as described above. Therefore, when oil is removed, it is difficult to outpour oil from the first chamber to the second chamber through the communicating hole.
In the meantime, as described above, the drain hole for removing oil is provided to the bottom of the concave part of the oil pan separator separately from an oil communicating channel. However, as described above, the size of the drain hole is too small to pass low temperature oil in the second chamber. Accordingly, when the operation of the lubricated object is stopped and oil is removed (the temperature of the oil is low), it is difficult to outpour the oil from the first chamber to the second chamber through the drain hole. On the other hand, when the drain hole is widened and oil is easily outpoured from the first chamber to the second chamber in removing the oil, low temperature oil in a lower part of the second chamber is sucked into the strainer through the drain hole in warming up (particularly in cold starting) and the proper function for reducing warming-up time of the double-tank type oil pan is diminished.
The present invention is made to address the problem which the above-mentioned conventional type double-tank type oil pan has and the object is to provide a double-tank type oil pan where an oil change can be more promptly made and a preferable lubricating device to which the double-tank type oil pan is applied.
To achieve such an object, the oil pan according to an aspect of the present invention is provided with a first chamber which is open to an object lubricated by oil and in which an oil suction opening connected to an oil pump for delivering oil to the lubricated object is arranged, a second chamber adjacent to the first chamber, a partition provided between the first chamber and the second chamber, a communicating opening provided to the partition so that the bottom part of the first chamber and the second chamber communicate and a shielding member provided to the bottom part of the first chamber and provided between the communicating opening and the oil suction opening.
A lubricating device according to an aspect of the present invention is provided with the oil pan including the first chamber open to the object lubricated by oil, the second chamber adjacent to the first chamber, the partition provided between the first chamber and the second chamber, the communicating opening provided to the partition so that the first chamber and the second chamber communicate at the bottom part of the first chamber and the shielding member provided to the bottom part of the first chamber and provided between the communicating opening and the oil suction opening, the oil pump for delivering oil to the lubricated object and a strainer having the oil suction opening open in the first chamber of the oil pan and connected to the oil pump via the oil channel.
According to the above-mentioned configuration, the communication of oil between the first chamber and the second chamber via the communicating opening provided to the partition so that the first chamber and the second chamber communicate at the bottom part of the first chamber is enabled when oil is removed. Accordingly, for example, where a drain plug hole is provided in the second chamber, in removing oil, oil in the second chamber flows outside the oil pan through the drain plug hole in removing oil, and oil in the first chamber flows into the second chamber through the communicating opening and then flows outside the oil pan through the drain plug hole. Further, as the communicating opening is provided at the bottom of the first chamber, the quantity of oil left in the first chamber when oil is removed can be possibly reduced.
At the same time, as the shielding member is provided between the communicating opening and the oil suction opening when oil in the first chamber is sucked through the oil suction opening by the oil pump while the lubricated object is operated, the shielding member may function as large resistance to a flow of oil generated from the communicating opening toward the oil suction opening. In other words, the communicating opening can be substantially shielded from negative pressure caused at the oil suction opening for sucking oil by the operation of the oil pump owing to an enclosure of the shielding member. Accordingly, even if the cross section of the communicating opening is sufficiently enlarged so that oil can promptly communicate between the first chamber and the second chamber when oil is removed and channel resistance at the communicating opening is decreased enough, oil in the second chamber hardly flows into the first chamber through the communicating opening when oil in the first chamber is sucked from the oil suction opening by the oil pump while the lubricated object is operated.
Therefore, when oil is removed, oil stored in either (the chamber where the drain plug hole for discharging oil outside the oil pan is not formed) of the first chamber or the second chamber can promptly flow out into the other (the chamber having the drain plug hole) through the communicating opening, while in the warming up (particularly in cold starting) of the lubricated object, an inflow of low temperature oil from the second chamber into the first chamber through the communicating opening can be restrained by the shielding member. Hereby, the promptness of an oil change which is the problem of the double-tank type oil pan can be achieved without attenuating a function for the reduction of warming-up time of the double-tank type oil pan.
From such a viewpoint, it is desirable that the shielding member is provided to the vicinity of the communicating opening at the bottom part of the first chamber between the communicating opening and the oil suction opening in a top view so as to interrupt a flow (at least a part) of oil connecting the communicating opening and the oil suction opening.
Besides, it is desirable that the communicating opening and the shielding member are both formed at the bottom panel of the first chamber.
In addition, it is desirable that the communicating opening is arranged in a lowest position in a direction in which gravity acts at the bottom panel of the first chamber and a face formed from an outer edge of the bottom panel of the first chamber to the communicating opening is flat or a downward slope. In the meantime, the above-mentioned direction in which gravity acts means a direction in which gravity acts when predetermined devices including this oil pan and the lubricated object are held in an operable condition on the level ground (the same applies hereinafter). Further, it is desirable that the bottom face of the first chamber is lower toward the communicating opening. That is, when a flow of oil from the outer edge of the bottom panel of the first chamber toward the communicating opening is supposed, it is desirable that the bottom face of the first chamber is formed so that oil does not flow in a direction reverse to the direction in which gravity acts (that is, in a direction in which oil rises).
It is desirable that this type of double-tank type oil pan is provided with an oil communicating channel that connects the first chamber and the second chamber so that the passability of oil changes according to an operational condition of the lubricated object such as proceedings of warming up (detailedly, so that the passage of oil is limited when the temperature of oil is low in warming up). Therefore, when the present invention is applied to the oil pan provided with the above-mentioned oil communicating channel, the oil pan is provided with the communicating opening provided to the partition so that the first chamber and the second chamber ordinarily communicate satisfactorily independent of the temperature of oil at the bottom part of the first chamber separately from the above-mentioned oil communicating channel in which the passage of oil is limited when the temperature of oil is low. Therefore, when oil is removed at extremely low temperature, oil can also be removed promptly using the communicating opening.
Besides, in the present invention, it is preferable that the communicating opening is formed at the end part in the top view of the first chamber. More preferably, the bottom of the first chamber is formed in a rectangle for example in the top view and the communicating opening is formed around one corner in the rectangle. Even more preferably, a central position in the top view of the oil suction opening is located between another corner diagonally opposite to the one corner in the rectangle and the center of the rectangle. Hereby, it is facilitated that the communicating opening is formed in as a distant position as possible from the oil suction opening and an effect of negative pressure caused in the oil suction opening upon the communicating opening (action that generates a flow of oil from the second chamber into the first chamber at the communicating opening) can be possibly reduced. Accordingly, a flow of oil through the communicating opening from the second chamber into the first chamber in the warming up of the lubricated object (particularly in cold starting) can be possibly restrained, maintaining the promptness of removing oil.
In addition, in the present invention, it is desirable that the shielding member is formed by a shielding plate planted at the bottom panel of the first chamber. Particularly, it is more preferable that the shielding plate is planted substantially perpendicularly from the bottom panel. Hereby, as an opening open to an intermediate part to an upper part of the first chamber can be formed at not less than an upper end of the shielding plate, an oil channel from the first chamber to the second chamber through the communicating opening is securely formed when oil is removed, and oil can be promptly removed. Besides, when the shielding plate and the partition are integrated, a mold having simple vertical type structure can be used and the partition can be formed at a low price in a simple process.
Further, in the present invention, it is desirable that the partition has a concave part forming the first chamber, the communicating opening is formed around the bottom of the concave part and the shielding plate is planted at the bottom panel of the partition.
It is preferable that the concave part contains an area surrounded by the bottom panel and the side panels surrounding the bottom panel of the partition. The inside of the oil pan is vertically divided into the first chamber formed by the area surrounded by the concave part (or the area on the upside of the partition and inside the concave part) and the second chamber formed by an area outside the first chamber by the partition (or an area on the downside of the partition). In addition, the communicating opening is formed by a through hole provided in a lowest position of the bottom of the concave part of the partition. In other words, this oil pan is configured so that oil can be discharged downward from the first chamber into the second chamber through the communicating opening formed in the lowest position at the bottom of the first chamber.
Hereby, when oil is removed, the quantity of residual oil in the first chamber located on the upside of the second chamber can be possibly reduced.
Besides, it is preferable that the shielding plate is provided opposite to a range equivalent to at least ¼ of the circumferential length of the communicating opening. More preferably, the shielding plate is provided opposite to a range equivalent to at least ½ of the circumferential length. Hereby, a flow of oil from the second chamber into the first chamber in the warming up of the lubricated object can be more effectively restrained by the shielding plate.
In addition, in the present invention, it is preferable that an oil passage which oil can pass is provided to the shielding plate. That is, for example, the oil passage in the shape of a slit or a through hole is formed in the shielding plate itself. (More preferably, the oil passage is provided to an end in the top view of the shielding plate.) Alternatively, in the present invention, it is preferable that the oil passage is provided between the shielding plate and the partition. That is, for example, clearance is made between one end or both ends in the top view of the shielding plate and the side of the partition and the clearance functions as the oil passage.
Hereby, as the communicating opening is shielded from an effect of negative pressure caused at the oil suction opening by the shielding plate when the lubricated object is operated, a flow of oil from the second chamber into the first chamber in warming up can be possibly restrained. At the same time, as a flow to the communicating opening of oil in the first chamber is secured by the oil passage when oil is removed, oil can be promptly removed through the oil passage.
It is preferable that the oil passage is formed so that a lower end of the oil passage reaches the bottom face of the first chamber. Hereby, as no obstacle to a flow of oil passing the oil passage exists at the lower end of the oil passage, the flow of oil is smooth. Accordingly, the quantity of oil left inside either where the drain plug hole is not formed of the first chamber or the second chamber when oil is removed (hereinafter merely called the quantity of residual oil) is possibly reduced, and the oil can be more securely removed.
Besides, it is preferable that the oil passage is provided outside an area connecting the communicating opening and the oil suction opening in the top view. That is, the whole or some of the area connecting the communicating opening and the oil suction opening (the area surrounded by common tangents drawn between a visible outline of the communicating opening and a visible outline of the oil suction opening and each visible outline of the communicating opening and the oil suction opening) in the top view is shielded by the shielding plate. Hereby, the communicating opening can be possibly shielded from an effect of negative pressure caused in the vicinity of the oil suction opening and an inflow of oil from the second chamber into the first chamber in warming up can be restrained with simple configuration.
In addition, in the present invention, it is preferable that the shielding member is formed by a tubular member provided along the bottom of the first chamber and from the communicating opening toward the inside of the first chamber. According to such configuration, as the communicating opening is covered with an external wall opposite to the oil suction opening of the tubular member, the communicating opening is shielded from negative pressure at the oil suction opening by the external wall of the tubular member in the warming up of the lubricated object. Accordingly, an inflow of oil from the second chamber into the first chamber by the negative pressure in warming up can be possibly restrained. When oil is removed, the prompt communication of oil can be made between the bottom part of the first chamber and the second chamber through the tubular member provided along the bottom part of the first chamber.
It is preferable that the tubular member is arranged so that the almost whole length of the tubular member is in contact with the bottom face of the first chamber. That is, it is preferable that the tubular member has an almost flat bottom panel in accordance with the bottom face of the first chamber.
Concretely, when the bottom face of the first chamber is flat for example, the bottom panel of the tubular member is also formed to be flat. More preferably, the cross section perpendicular to the central axis of the tubular member is semicircular or rectangular. Hereby, the quantity of residual oil when oil is removed is possibly reduced and the oil can be more promptly and more securely removed.
Besides, it is preferable that the tubular member has a first opening open to the first chamber and the first opening is arranged so that the first opening does not cross a line segment connecting the center of the communicating opening with the center of the oil suction opening in the top view. Or it is preferable that the tubular member is arranged so that an angle between an oriented line segment from the center of the communicating opening to the center of the oil suction opening and an oriented line segment from the first opening toward the outside of the tubular member along the central axis of the tubular member is in the range from 20 to 340 degrees (including 20 degrees and 340 degrees) in the top view.
That is, it is preferable that the tubular member is arranged so that it is not directed to the oil suction opening, and more preferably, so that it is directed to the reverse side to the oil suction opening. Hereby, as the external wall of the tubular member is opposite to the oil suction opening, the communicating opening can be more securely shielded from negative pressure at the oil suction opening by the external wall.
It is preferable that the above-mentioned angle is in the range from 45 to 315 degrees (including 45 degrees and 315 degrees). More preferably, the angle is in the range from 90 to 270 degrees (including 90 degrees and 270 degrees). Even more preferably, the angle is set to approximately 180 degrees. When the angle is in the range from 90 degrees to 270 degrees (including 90 degrees and 270 degrees), the first opening is not located between the communicating opening and the oil suction opening.
Besides, the oil pan according to the other aspect of the present invention is provided with the similar first chamber and the similar second chamber to those described above, a partition provided between the first chamber and the second chamber and having a concave part forming the first chamber, a communicating opening which is a through hole provided to the bottom of the concave part of the partition and a lid member arranged so that the lid member can close the communicating opening from the outside of the concave part, and the lid member is made of material having smaller specific gravity than oil.
That is, the inside of the oil pan is vertically divided by the partition into the first chamber formed by the area surrounded by the concave part (the area on the upside of the partition and inside the concave part) and the second chamber formed by the area outside the first chamber (the area on the downside of the partition). The communicating opening is formed as a through hole provided to the bottom of the concave part of the partition so that the bottom part of the first chamber and the second chamber communicate. In other words, the oil pan is configured so that oil can be discharged downward from the first chamber into the second chamber through the communicating opening formed at the bottom of the first chamber. The lid member is arranged immediately under the communicating opening in (the bottom part of) the second chamber and on the downside of the bottom of the concave part of the partition forming the first chamber. Also the lid member is configured so that the lid member can close the communicating opening by touching it to the communicating opening from the downside of the first chamber.
According to such configuration, as oil is stored in the first chamber and the second chamber when a lubricated object is operated (including warming up), buoyancy acts on the lid member in the oil. Accordingly, the lid member is lifted to a position in which the lid member is touched to the communicating opening by the buoyancy and the communicating opening is closed by the lid member. Therefore, it can be restrained that oil at the bottom part of the second chamber flows into the first chamber through the communicating opening by negative pressure caused at the oil suction opening. On the other hand, in the removal of oil, when oil in the second chamber is discharged and an oil level in the second chamber lowers to predetermined height, force that presses down the lid member by the pressure of oil left in the first chamber becomes larger than buoyancy that acts on the lid member, the lid member is displaced downward, the communicating opening is released, residual oil in the first chamber flows downward through the communicating opening by gravity, and flows into the second chamber.
In addition, the oil pan according to the other aspect of the present invention is provided with the similar first chamber and the similar second chamber to those described above, a partition provided between the first chamber and the second chamber and having a concave part forming the first chamber, a communicating opening which is a through hole provided at the bottom of the concave part of the partition so that the bottom part of the first chamber and the second chamber communicate, a lid member arranged so that the communicating opening can be closed from the outside (the downside) of the concave part, a float member made of material having smaller specific gravity than oil and arranged inside (on the upside of) the concave part so that the float member is opposite to the lid member across the communicating opening between the float member and the lid member and a coupling member that pierces the communicating opening and couples the lid member and the float member. That is, this oil pan is provided with a float valve including the lid member, the float member and the coupling member.
According to such configuration, the inside of the oil pan has configuration that oil can be discharged downward from the first chamber into the second chamber through the communicating opening formed at the bottom part of the first chamber. The float member is arranged inside the first chamber over the communicating opening and the lid member coupled to the float member via the coupling member is arranged under the communicating opening and the float member (that is, under the bottom of the concave part forming the first chamber). When the float member is lifted, the lid member is pulled up by the float member via the coupling member and also rises, and when the float member is lifted up to a predetermined position, a top face of the lid member is touched to the partition and closes the communicating opening. Conversely, when the float member lowers under the predetermined position, the top face of the lid member separates from the partition, and the communicating opening is released.
Accordingly, when oil that is equal to or exceeds predetermined quantity is stored in the first chamber and an oil level in the first chamber is equal to or exceeds the predetermined height, the float member is lifted up to the predetermined position by the buoyancy of the float member, the lid member is hereby pulled up via the coupling member and is touched to the partition, and as a result, the communicating opening is closed. That is, when a lubricated object is operable, the communication of oil between the first chamber and the second chamber through the communicating opening is limited (substantially cut off). On the other hand, as the float member is displaced on the downside of the predetermined position when an oil level in the first chamber is equal to or is lower than the predetermined height while oil is removed, the lid member is separated from the partition, the communicating opening is released, and oil in the first chamber can flow out into the second chamber through the released communicating opening. Therefore, oil is promptly discharged and residual oil in the first chamber located on the upside of the second chamber can be possibly reduced.
In this case, the lid member may also be formed so that a surface opposite to the communicating opening of the lid member has a spherical part. Particularly, it is preferable that the surface touched to an open end of the communicating opening when the lid member is located in an upper position and closes the communicating opening has a spherical part.
According to such configuration, even if the float valve located in the upper position is inclined because oil is moved in the oil pan in starting, stopping, turning and ascending and descending a slope when a vehicle is operated, the spherical part of the surface of the lid member is satisfactorily touched to the communicating opening. Accordingly, the ill-planned communication of oil between the first chamber and the second chamber through the communicating opening in operation (particularly in warming up) can be restrained.
In addition, a guide member opposite to the coupling member may also be further provided.
For example, the guide member is formed so that the guide member surrounds the coupling member. The guide member is formed so that it can guide vertical motions of the lid member and the float member.
According to such configuration, the inclination of the float valve located in the upper position in operation can be restrained.
Further, the oil pan according to the other aspect of the present invention is provided with the first chamber and the second chamber similar to those described above, a partition provided between the first chamber and the second chamber and having a concave part forming the first chamber, a communicating opening which is a through hole provided at the bottom of the concave part of the partition and a characteristic float valve inside which an oil channel in the float valve is formed. The float valve is configured by a lid member, a float member, a stem member, a rise regulating member and the oil channel in the float valve.
The lid member is arranged so that it can close the communicating opening from the outside of the concave part.
The float member is made of material having smaller specific gravity than oil and is arranged inside the concave part opposite to the lid member across the communicating opening.
The stem member is integrated with the lid member so that the stem member is upwardly extended toward the inside of the concave part from the lid member and is formed so that vertical motion of the float member according to an oil level in the first chamber can be guided.
The rise regulating member is integrated with an upper end of the stem member and is formed so that the rise of the float member can be regulated by touching the rise regulating member to an upper surface of the float member.
The oil channel in the float valve pierces the lid member, the stem member and the rise regulating member so that a second chamber-side opening formed on a surface on the side of the second chamber of the lid member and a first chamber-side opening formed on a lower surface of the rise regulating member for being touched to the upper surface of the float member communicate.
In such configuration, when an oil level in the first chamber is sufficiently high, the float member is lifted up to an upper position in which the float member is touched to the rise regulating member. The upper surface of the float member lifted up to the upper position is touched to the lower surface on which the first chamber-side opening is formed of the rise regulating member. Hereby, the first chamber-side opening is closed by the upper surface of the float member. That is, the first chamber-side opening which is an opening on the side of the first chamber of the oil channel in the float valve formed in the float valve is closed by the upper surface of the float member. Hereby, the communication of oil between the first chamber and the second chamber via the oil channel in the float valve is restrained (cut off).
On the other hand, when an oil level in the first chamber lowers, the float member lowers from the upper position. At this time, the bottom of the lid member is upward pressed by oil pressure in the second chamber so that the lid member closes the communicating opening. Accordingly, only the float member lowers in a state in which the lid member closes the communicating opening (the lid member, the stem member and the rise regulating member are located in the upper position).
At this time, the first chamber-side opening having been closed by the upper surface of the float member is released. Then, the oil channel in the float valve between the second chamber-side opening formed at the bottom of the lid member (on the surface on the second chamber side) and the first chamber-side opening is opened up. Oil in the second chamber flows into the oil channel in the float valve from the second chamber-side opening formed at the bottom of the lid member by oil pressure acting on the bottom of the lid member and flows into the first chamber from the first chamber-side opening at an end of the oil channel in the float valve.
According to such configuration, when an oil level in the first chamber is extremely low in warming up (when for example, only a little oil is stored immediately before starting at low temperature), oil can be supplied from the second chamber into the first chamber via the oil channel in the float valve.
In this case, the lid member may also be formed so that the surface opposite to the communicating opening of the lid member has a spherical part. Particularly, it is preferable that the surface to be touched to the open end of the communicating opening when the float valve is located in the upper position and the communicating opening is closed by the lid member has the spherical part.
According to such configuration, even if the float valve located in the upper position is inclined in operation, the spherical part of the surface of the lid member is in satisfactory contact with the communicating opening. Accordingly, the ill-planned communication of oil between the first chamber and the second chamber via the communicating opening in operation (particularly in warming up) can be restrained.
Besides, a guide member may also be further provided opposite to the stem member.
For example, the guide member surrounds the stem member. The guide member is formed so that it can guide vertical motion of the lid member, the stem member and the rise regulating member.
According to such configuration, the inclination of the float valve located in the upper position in operation can be restrained.
Furthermore, the oil pan according to the other aspect of the present invention is provided with a first chamber open to an object lubricated by oil, a second chamber adjacent to the first chamber and communicating with the first chamber via an oil communicating channel, a partition provided between the first chamber and the second chamber and a communicating opening provided to the partition so that the first chamber and the second chamber communicate at the bottom part of the first chamber, and the communicating opening is formed at an end part in a top view of the first chamber. It is preferable that when an oil suction opening connected to an oil pump for delivering oil to the lubricated object is arranged in the first chamber, distance between the centers of the oil suction opening and the communicating opening in the top view is a half of the length of a diagonal line of a rectangle or longer for example. Or the bottom of the first chamber is formed in the rectangle in the top view and the communicating opening is formed around one corner of the rectangle. In addition, it is more preferable that a central position in the top view of the oil suction opening is located between another corner diagonally opposite to one corner described above of the rectangle and the center of the rectangle. Hereby, the communicating opening can be kept as distant as possible from the oil suction opening and as a result, the action of negative pressure at the oil suction opening on the communicating opening can be possibly reduced.
As described above, according to the present invention, in the double-tank type oil pan and the lubricating device to which the double-tank type oil pan is applied, configuration in which oil can be changed more promptly can be realized by the simple configuration.
Referring to the drawings, embodiments (embodiments thought best by the applicant when this specification is applied) of the present invention will be described below.
The cylinder block part 20 is provided with a cylinder block 20a and plural moving parts arranged in the cylinder block 20a, including a piston 21, a crankshaft 22 and a camshaft 23.
The oil pan 30 is fixed at a lower end of the cylinder block 20a by bolts and is a member for storing oil to be supplied to moving parts such as the piston 21 to be lubricated.
The lubricating system 40 is provided with a strainer 41 arranged in the oil pan 30, an oil pump 42 provided to the cylinder block 20a, an oil filter 43 provided outside the cylinder block 20a so that the oil filter is adjacent to the cylinder block 20a, an oil transport pipe 44 provided as an oil channel connecting an oil inlet of the oil filter 43 and the oil pump 42, an oil supply pipe 45 connected to an oil outlet of the oil filter 43 and an oil delivery pipe 46 provided as an oil channel from the oil supply pipe 45 to each moving part.
The strainer 41 is provided with a strainer channel 41a which is an oil channel for supplying oil to the oil pump 42 and a suction opening 41b for sucking oil stored in the oil pan 30.
The oil delivery pipe 46 is piping for distributing filtered oil supplied from the oil supply pipe 45 to each oil discharge port provided to the cylinder block 20a to supply oil to each moving part.
The oil pan 30 is provided with an oil pan separator 31 that partitions a first chamber 30a communicating with the moving part inside the cylinder block 20a and a second chamber 30b which is outside of the first chamber 30a, an oil pan cover 32 which is arranged outside the oil pan separator 31 and which forms an outside cover of the oil pan 30, a drain plug 33 that can be detached from the oil pan cover 32 and a thermo valve apparatus 34 installed on the oil pan separator 31.
The oil pan separator 31 is a bathtub type member configured by a bottom panel 31a, a side panel 31b provided so as to encircle the bottom panel 31a and a flange 31c provided to a circumference on the upside of the side panel 31b and is formed by injection-molding synthetic resin. The first chamber 30a is formed by a concave part configured by the bottom panel 31a and the side panel 31b. The first chamber 30a is formed substantially rectangularly at the bottom in a top view as shown in
The strainer 41 is arranged with predetermined small clearance between the suction opening 41b and the bottom panel 31a inside the first chamber 30a. That is, the suction opening 41b of the strainer 41 is arranged at the bottom part of the first chamber 30a so that the suction opening is opposite to the bottom panel 31a of the first chamber 30a across the predetermined small clearance. A flow of oil along the bottom panel 31a (hereinafter called main flow) F1 is radially formed as shown in
In a lowest part (a lowest part in a direction in which gravity acts when predetermined devices including the engine 10 are held in an operable condition on the level ground) of the bottom panel 31a of the first chamber 30a, a communicating hole for drain 31d is formed. The communicating hole for drain 31d is an almost circular through hole in the top view provided as a communicating opening via which the first chamber 30a and the second chamber 30b ordinarily communicate in the lowest part of the first chamber 30a and is formed in a large diameter (concretely approximately 20 mm in diameter) enough to pass oil even if the viscosity of the oil is high in cold climate. Further, the bottom panel 31a is formed so that a face from an outer edge of the bottom panel 31a to the communicating hole for drain 31d formed in the lowest part is flat or a downward slope (that is, there is no upward slope). In other words, the bottom panel 31a is formed so that no oil flows in a direction (that is, a direction in which oil rises) reverse to the direction in which gravity acts when the flow of oil from the outer edge of the bottom panel 31a of the first chamber 30a toward the communicating hole for drain 31d is supposed.
Besides, as clear from
A shielding plate 31e is planted in the lowest part of the bottom panel 31a of the first chamber 30a so that the shielding plate surrounds the communicating hole for drain 31d. That is, as clear from
The height of the shielding plate 31e is set so that the shielding plate is located in a higher position than at least the suction opening 41b of the strainer 41 when the predetermined devices including the engine 10 are held in the operable condition on the level ground. Concretely, the shielding plate 31e is planted so that in the operable condition on the level ground, an upper end of the shielding plate 31e is located at the almost same height as the height of an oil level (the height of an oil level when an oil level gauge on a display panel not shown for monitoring an operational status of the engine 10 displays “EMPTY”) when oil of quantity equivalent to 1/10 of the maximum oil storage of the oil pan 30 is stored. An upper opening 31g surrounded by the shielding plate 31e and the side panel 31b of the oil pan separator 31 is formed at the upper end of the shielding plate 31e. That is, even if the viscosity of oil is high in cold climate, oil in an upper part of the first chamber 30a can flow toward the communicating hole for drain 31d through the upper opening 31g.
The shielding plate 31e is formed in an almost circular arc having enough length to cross an area R connecting the communicating hole for drain 31d with the strainer 41 (the suction opening 41b) in the top view as shown in
Further, upper communicating holes 31f are provided to an upper part of the side panel 31b of the oil pan separator 31. The upper communicating hole 31f is a through hole, and plural upper communicating holes are provided in a range between the height of an oil level (the height of an oil level shown by a chain double-dashed line in
The oil pan cover 32 is a bathtub type member configured by a bottom panel 32a, a side panel 32b encircling the bottom panel 32a and a flange 32c provided to a circumference on the upside of the side panel 32b, and is formed by stamping a steel sheet. The oil pan separator 31 and the oil pan cover 32 are fixed to the cylinder block 20a by jointly fastening the flange 31c of the oil pan separator 31 and the flange 32c of the oil pan cover 32 to the lower end of the cylinder block 20a by a bolt.
A drain plug hole 32d is formed in the lowest part of the bottom panel 32a of the oil pan cover 32. The drain plug hole 32d is a through hole having a diameter of approximately 20 mm and is provided to discharge oil in an oil change. The drain plug hole 32d is formed as a tapped hole at its inner edge of which a thread is formed.
The drain plug 33 is a bolt matched with the thread of the drain plug hole 32d. The drain plug 33 is formed so that the drain plug hole 32d is closed by screwing the drain plug on the tapped hole of the drain plug hole 32d and the drain plug can function as a plug for blocking the outflow of oil from the second chamber 30b outside the oil pan 30.
The thermo valve apparatus 34 is provided with a well-known wax type thermostatic valve used for a cooling water circulating system of an automobile inside the body and when temperature is equal to or exceeds predetermined valve opening temperature, alternate currents of oil are enabled between the first chamber 30a and the second chamber 30b through the inside of the body of the thermo valve apparatus 34 (hereinafter merely called the inside of the thermo valve apparatus 34). Besides, the thermo valve apparatus 34 is configured so that a valve opening rate (the ratio of current channel cross-sectional area to maximum channel cross-sectional area inside the thermo valve apparatus 34) is higher as temperature rises. That is, an oil communicating channel between the first chamber 30a and the second chamber 30b is formed inside the thermo valve apparatus 34 (in a condition in which the valve is opened at temperature equal to or exceeding the valve opening temperature). The thermo valve apparatus 34 is arranged on the side panel 31b of the oil pan separator 31 so that the thermo valve apparatus is located in a lower part of the concave part, that is, on the downside of positions of all the upper communicating holes 31f and on the slight upside of the bottom panel 31a of the oil pan separator 31 and the suction opening 41b of the strainer 41. Concretely, the oil level at the time of EMPTY and the center in a vertical direction of the thermo valve apparatus 34 are set so that they are as the almost same level.
Next, the operation of the oil pan 30 and the lubricating system 40 in this embodiment provided with the above-mentioned configuration will be described.
When the operation of the engine 10 is started, vertical motion of the piston 21 based upon a cyclic motion of the internal combustion engine is converted to a rotational motion of the crankshaft 22, the oil pump 42 sucks oil stored in the first chamber 30a of the oil pan 30 from the suction opening 41b of the strainer 41 by the rotation of a rotor 42a of the oil pump 42 attached to the crankshaft 22, discharges and delivers the sucked oil to the oil transport pipe 44.
The oil pumped from the oil pump 42 into the oil transport pipe 44 is transported to the oil filter 43 through the oil transport pipe 44 and is filtered by the oil filter 43. The filtered oil is supplied to the oil delivery pipe 46 through the oil supply pipe 45 and is supplied to each moving part such as the piston 21, the crankshaft 22 and the camshaft 23 from the oil delivery pipe 46. Hereby, the oil supplied to each moving part functions as lubricating oil in each moving part and after the oil absorbs frictional heat caused when each moving part is operated, it is scavenged in the first chamber 30a because the oil drops because of gravity.
<During Warming Up>
When oil is sucked from the suction opening 41b of the strainer 41 as shown in
However, as described above, the shielding plate 31e is planted between the communicating hole for drain 31d and the suction opening 41b in the vicinity of the suction opening 41b so that the shielding plate crosses the area R connecting the communicating hole for drain 31d and the strainer 41 (the suction opening 41b) in the top view. Therefore, the communicating hole for drain 31d is substantially shielded from an effect of the main flow F1 by the shielding plate 31e and an inflow of oil from the second chamber 30b into the first chamber 30a through the communicating hole for rain 31d is blocked. On the other hand, a flow F2 of oil from the upside of the inside (the center side in the top view of the first chamber 30a) of the shielding plate 31e to the suction opening 41b is generated.
As the thermo valve apparatus 34 is formed by the well-known wax type thermostatic valve as described above, the oil communicating channel passing inside the thermo valve apparatus 34 is closed at lower temperature than the predetermined valve opening temperature. In warming up, as the temperature of oil in the first chamber 30a (and in the second chamber 30b) is lower than the valve opening temperature, the thermo valve apparatus 34 is not opened. Accordingly, the oil communicating channel passing inside the thermo valve apparatus 34 is closed. Therefore, no inflow of oil through the oil communicating channel inside the thermo valve apparatus 34 from the second chamber 30b into the first chamber 30a by the effect of the main flow F1 is caused.
As described above, in warming up, an inflow of low temperature oil in a lower part of the second chamber 30b into the first chamber 30a through the oil communicating channel inside the thermo valve apparatus 34 and the communicating hole for drain 31d is effectively blocked. (That is, an inflow of oil from the second chamber 30b into the first chamber 30a is limited to an inflow of oil in an upper part (oil temperature is higher than the low temperature oil in the lower part of the second chamber 30b) of the second chamber 30b through the upper communicating hole 31f when an oil level of the first chamber 30a lowers.) Accordingly, oil supplied to each moving part to be lubricated is almost limited to oil in the first chamber 30a. In other words, heat capacity in the oil pan 30 is reduced. Therefore, the temperature of oil supplied to each moving part to be lubricated in warming up is effectively prevented from being excessively lowered by the inflow of low temperature oil from the bottom of the second chamber 30b and the proceedings of warming up can be accelerated.
<End of Warming Up>
Afterward, when warming up proceeds and the temperature of oil in the first chamber 30a rises, heat is gradually transmitted from the oil in the first chamber 30a to oil in the second chamber 30b via the oil pan separator 31 and the temperature of the oil in the second chamber 30b also gradually rises. When the temperature of oil in the first chamber 30a and the second chamber 30b around the thermo valve apparatus 34 rises up to the valve opening temperature of the thermo valve apparatus 34, the communication of the oil communicating channel inside the thermo valve apparatus 34 is started. Hereby, the effect (that is, the effect of the negative pressure caused at the suction opening 41b) of the main flow F1 of oil along the bottom panel 31a when oil is sucked at the suction opening 41b of the strainer 41 reaches the oil communicating channel, oil at the bottom of the second chamber 30b passes the oil communicating channel, and flows into the first chamber 30a. According to the inflow of oil from the second chamber 30b into the first chamber 30a through the oil communicating channel, oil in the upper part of the first chamber 30a flows from the upper communicating hole 31f into the second chamber 30b. As described above, as low temperature oil at the bottom of the second chamber 30b flows into the first chamber 30a through the oil communicating channel and simultaneously, high temperature oil in the upper part of the first chamber 30a flows into the second chamber 30b through the upper communicating hole 31f, oil in the oil pan 30 is circulated.
Particularly, as described above, the thermo valve apparatus 34 is provided with configuration that the valve opening rate gradually increases as temperature rises. Accordingly, immediately after the temperature of oil around the thermo valve apparatus 34 reaches the valve opening temperature immediately after warming up is finished, the valve opening rate of the thermo valve apparatus 34 is low and only a small quantity of low temperature oil at the bottom of the second chamber 30b flows into the first chamber. Accordingly, in this case, each moving part is prevented from being precipitously cooled when a large quantity of low temperature oil flows into the first chamber 30a, is sucked in the strainer 41 and is supplied to each moving part. On the other hand, when time sufficiently elapses after warming up is finished and the temperature of oil in the first chamber 30a rises considerably, the valve opening rate of the thermo valve apparatus 34 increases and the circulation of oil is activated. Therefore, in this case, as all the quantity of oil in the oil pan 30 is evenly supplied for lubrication, the durability of oil is enhanced, as heat capacity in the oil pan 30 increases, the excessive rise of the temperature of oil can be restrained, and the overheat of the engine 10 can be restrained.
<Oil Change>
An oil change is performed by pulling out the drain plug 33 from the drain plug hole 32d when the engine is stopped. That is, oil in the second chamber 30b is discharged from the drain plug hole 32d by pulling out the drain plug 33. As the first chamber 30a is located inside the second chamber 30b and the second chamber 30b is formed substantially throughout the lower part and the side of the first chamber 30a, oil in the first chamber 30a is required to be streamed outside the oil pan 30 from the drain plug hole 32d after the oil is once outpoured from the first chamber 30a into the second chamber 30b to remove the oil in the first chamber 30a.
The oil change is to be performed when the engine is stopped and preferably when the temperature of oil is low. In this condition, as the temperature of oil is lower than the valve opening temperature of the thermo valve apparatus 34, the oil communicating channel in the thermo valve apparatus 34 cannot be used for removing the oil in the first chamber 30a.
On the other hand, as described above, the communicating hole for drain 31d is formed as a through hole large enough for oil to pass even if the viscosity of oil is high in cold climate. Therefore, when oil is to be removed, oil in the first chamber 30a can promptly flow into the second chamber 30b through the communication hole for drain 31d. As the communicating hole for drain 31d is formed in the lowest part of the bottom panel 31a of the first chamber 30a, oil is hardly left in the first chamber 30a when the oil is removed from the first chamber 30a. Therefore, in the oil pan 30, oil in the first chamber 30a can be promptly and securely removed without being almost left in the first chamber 30a by only pulling out the drain plug 33.
As described above, according to the configuration of the oil pan 30 in this embodiment, control according to the proceedings of warming up over the alternate currents of oil between the first chamber 30a and the second chamber 30b is securely made by the thermo valve apparatus 34 with the simple configuration, and when oil is to be removed, oil can be promptly discharged from the first chamber 30a into the second chamber 30b through the communicating hole for drain 31d which is separately provided from the thermo valve apparatus 34 and which ordinarily connects the first chamber 30a and the second chamber 30b. The inflow of low temperature oil from the communicating hole for drain 31d into the first chamber 30a is possibly prevented by the shielding plate 31e. Therefore, according to this embodiment, the oil pan and the lubricating device that enable a prompt oil change can be realized, reducing warming up time in cold starting.
A communicating pipe for drain 35 as a tubular member is arranged in a lowest part of a bottom panel 31a of an oil pan separator 31 inside a first chamber 30a in the oil pan 130 in this embodiment. The communicating pipe for drain 35 is provided with a pipe base 35a forming a main part of the communicating pipe for drain 35 and a connection part 35b connected to one end of the pipe base 35a and provided so that the connection part vertically pierces the bottom panel 31a of the oil pan separator 31, and the pipe base and the connection part are integrated. The connection part 35b is arranged so that the connection part pierces a communicating hole for drain 31d.
The pipe base 35a is a tubular member the shape of a section perpendicular to a central axis C of which is almost rectangular and is arranged on the bottom panel 31a so that the rectangular bottom is touched to the bottom panel 31a in the almost overall length of the pipe base 35a. An inlet port 35c as a first opening is formed to the other end (an end on the different side from the one end which is the side connected to the connection part 35b) of the pipe base 35a. The communicating pipe for drain 35 is configured so that oil stored in the first chamber 30a (particularly in the vicinity of the bottom panel 31a of the oil pan separator 31 which is the lowest part of the first chamber 30a) is smoothly taken from the inlet port 35c into the communicating pipe for drain 35 when oil is removed and can be promptly discharged from a discharge port 35d which is an opening at a lower end of the connection part 35b into a second chamber 30b.
As shown in
In the oil pan 130 provided with such configuration in this embodiment, while the engine 10 is operated, the inlet port 35c of the communicating pipe for drain 35 and the communicating hole for drain 31d are covered with an external wall of the communicating pipe for drain 35 (the pipe base 35a) itself so that they are hidden from a suction opening 41b of the strainer 41. That is, the inlet port 35c and the communicating hole for drain 31d are shielded from an effect (an effect of negative pressure in the suction opening 41) of the main flow F1 of oil to the suction opening 41b of the strainer 41. Therefore, an inflow of oil from the second chamber 30b into the first chamber 30a through the communicating hole for drain 31d is restrained.
On the other hand, when oil is removed, oil in the first chamber 30a can promptly and securely flow out into the second chamber 30b through the communicating pipe for drain 35 provided in the lowest part of the first chamber 30a.
A circular communicating hole for drain 31d is formed in a lowest part of a bottom panel 31a of an oil pan separator 31 in the oil pan 230 in this embodiment. A float valve for drain 36 that can close the communicating hole for drain 31d from the downside is arranged in the oil pan 230.
The float valve for drain 36 is configured by a base 36a arranged immediately under the communicating hole for drain 31d, a stopper part 36b arranged on the upside of the base 36a and a coupling part 36c that couples the base 36a and the stopper part 36b, and these are integrally formed by foamed resin having sufficiently smaller specific gravity than oil.
The base 36a is arranged under the bottom panel 31a of the oil pan separator 31 and over a bottom panel 32a of an oil pan cover 32, that is, in a second chamber 30b and under a first chamber 30a. The base 36a is configured by a cylindrical lower part the bottom of which is a circle having a larger diameter than a diameter of the communicating hole for drain 31d and an almost conical upper part formed on the upside of the lower part and is configured so that the communicating hole for drain 31d can be closed by touching a conical surface of the upper part to an edge of the communicating hole for drain 31d from the downside of the bottom panel 31a of the oil pan separator 31.
The stopper part 36b is a cylindrical bar member and its length is formed in similar length to a diameter of the bottom of the base 36a (at least longer than a diameter of the communicating hole for drain 31d). The coupling part 36c couples a conical vertex of the upper part of the base 36a and the center in a longitudinal direction of the stopper part 36b. The length of the coupling part 36c is set to an extent that the float valve for drain 36 can be installed on the oil pan separator 31 by inserting the stopper part 36b through the communicating hole for drain 31d provided to the oil pan separator 31 after the oil pan separator 31 is mounted on a cylinder block 20a. Besides, the length of the coupling part 36c is set to an extent that the float valve for drain 36 is not touched to the bottom panel 32a of the oil pan cover 32 when the float valve for drain 36 is displaced on the downside in
In the oil pan 230 provided with such configuration in this embodiment, as shown in
When oil is removed, oil is filled in an area of the second chamber 30b on the downside of the bottom panel 31a until an oil level in the second chamber 30b is lower than the bottom panel 31a of the oil pan separator 31. Thereby, buoyancy continues to be applied to the base 36a of the float valve for drain 36 in the oil in the area of the second chamber 30b. Therefore, while oil in the first chamber 30a can flow out into the second chamber 30b through an upper communicating hole 31f (that is, while an oil level in the first chamber 30a is higher than a position in which the upper communicating hole 31f is formed), the float valve for drain 36 closes the communicating hole for drain 31d from the downside of the bottom panel 31a of the oil pan separator 31 by the buoyancy in the oil. Afterward, when the oil level in the first chamber 30a reaches a lower end of an edge of an upper communicating hole 31f located in a lowest position of plural ones, no oil flows out from the first chamber 30a into the second chamber 30b through the upper communicating hole 31f and only oil in the second chamber 30b flows out of a drain plug hole 32d. As shown in
In this embodiment, a communicating hole for drain 31d is formed in a first chamber 30a of the oil pan 330 and a lowest part of a bottom panel 31a of an oil pan separator 31. And a float valve for drain 136 pierces the communicating hole for drain 31d.
The float valve for drain 136 is configured by a base 136a arranged on the downside of the bottom panel 31a of the oil pan separator 31, a float 136b arranged on the upside of the bottom panel 31a of the oil pan separator 31 (that is, in the first chamber 30a) and a coupling member 136c which is arranged so that the coupling member pierces the communicating hole for drain 31d and couples the base 136a and the float 136b.
In this embodiment, plural upper communicating holes 31f provided to the side panel 31b of the oil pan separator 31 are formed in a range from the height of a full oil level (FULL) to the height of the middle of a half oil level (HALF) and an oil level (EMPTY) when the first chamber is empty.
The base 136a is made of metal having larger specific gravity than oil and an upper part of the base 136a is formed in an almost conical shape having a larger bottom than the communicating hole for drain 31d. The float 136b is made of foamed resin having smaller specific gravity than oil and is formed so that the float has enough volume to lift the base 136a by buoyancy in oil. The coupling member 136c is made of wire, and is formed in length to locate a lower end of the float 136b at the height of the middle of HALF and EMPTY when the upper part of the base 136a is lifted and reaches the highest position (a maximum rise position) so as to be touched to an edge of the communicating hole for drain 31d formed at the bottom panel 31a and block the communicating hole for drain 31d.
In the oil pan 330 provided with such configuration in this embodiment, as shown in
When oil is removed, oil in the first chamber 30a flows out into the second chamber 30b through the upper communicating holes 31f until an oil level in the first chamber 30a reaches the height of the middle of HALF and EMPTY. As shown in
In the meantime, even when the engine 10 is operated, an oil level in the first chamber 30a may also reach the downside of the intermediate position of HALF and EMPTY in case that only a small quantity of oil is stored in the oil pan 30. In such a case, as the base 136a is also displaced on the downside of the maximum rise position, clearance is made between the top face of the base 136a and the edge of the communicating hole for drain 31d provided to the lowest part of the first chamber 30a as shown in
In the oil pan 430 in this embodiment, a first chamber 430a and a second chamber 430b are formed by dividing the inside of a bathtub type oil pan cover 432 in a horizontal direction (in a lateral direction in
That is, the oil pan separator 431 is configured by a flat side panel 431b and a flange 431c connected to an upper end of the side panel 431b. The oil pan cover 432 is configured by a bottom panel 432a, a side panel 432b provided so that the side panel encircles the bottom panel 432a and a flange 432c provided to a circumference on the upside of the side panel 432b. The oil pan separator 431 is arranged so that its side panel 431b is touched substantially perpendicularly to the bottom panel 432a of the oil pan cover 432.
A communicating hole for drain 431d is formed at a lower end of the side panel 431b of the oil pan separator 431. An upper communicating hole 431f is formed on the upside of the side panel 431b. A shielding plate 431e is provided to the lower end on the side of the first chamber 430a of the side panel 431b so that the shielding plate surrounds the upper communicating hole 431f. The shielding plate 431e is formed in an almost circular arc in a top view, one end is connected to the side panel 431b of the oil pan separator 431, and the shielding plate is integrated with the oil pan separator 431. Besides, the shielding plate 431e is provided so that a lower end of the shielding plate 431e is touched to the bottom panel 432a of the oil pan cover 432 substantially overall the length of the almost circular arc. Further, a slit 431h as an oil channel which oil can pass is formed at the other end different from the one end connected to the side panel 431b of the shielding plate 431e. The slit 431h is open in a reverse direction to a strainer 41 in the top view, that is, is provided at the end out of both ends of the shielding plate 431e farther from the strainer 41.
The specifications of the communicating hole for drain 431d, the shielding plate 431e, the upper communicating hole 431f and the slit 431h in this embodiment (that is, a diameter of the holes, slit width, the length of the shielding plate 431e in the top view, the height and a formed position) are similar to those in the first embodiment. The material and manufacturing methods of the oil pan separator 431 and the oil pan cover 432 are similar to those of the oil pan separator 31 and the oil pan cover 32 in the first embodiment.
The oil pan 430 provided with the above-mentioned configuration in this embodiment also acts as in the first embodiment. That is, in warming up, the communicating hole for drain 431d is substantially shielded from an effect of a main flow F1 generated by negative pressure in the strainer 41 by the shielding plate 431e and an inflow of low temperature oil from the second chamber 430b into the first chamber 430a through the communicating hole for drain 431d is possibly restrained. On the other hand, when oil is removed, oil in the first chamber 430a can flow out into the second chamber 430b through an opening at an upper end of the shielding plate 431e and the slit 431h. In other words, in this embodiment, positional relation between the first chamber and the second chamber in the first embodiment is changed from the vertical relation to lateral relation.
In the oil pan 530 in this embodiment, as in the fifth embodiment, a first chamber 530a and a second chamber 530b are formed by dividing the inside of a bathtub type oil pan cover 532 in a horizontal direction (in a lateral direction in
A communicating hole for drain 531d is formed at a lower end of a side panel 531b of the oil pan separator 531. A communicating pipe for drain 535 is arranged on a bottom panel 532a of the oil pan cover 532. The communicating pipe for drain 535 is formed by bending a tubular member having a semicircular section by approximately 90 degrees and a flat bottom forming a diameter of a semicircle of the communicating pipe for drain 535 is touched to the bottom panel 532a of the oil pan cover 532.
An inlet port 535c at one end of the communicating pipe for drain 535 is open to the first chamber 530a and a discharge port 535d at the other end connects with the communicating hole for drain 531d. The inlet port 535c is open in a reverse direction to a strainer 41 in a top view, that is, an angle θ between a main flow F1 from the center of the inlet port 535c toward the center of the strainer 41 in the top view and a normal of a plane including the inlet port 535c is approximately 90 degrees or larger.
The oil pan 530 provided with the above-mentioned configuration in this embodiment also acts as in the second embodiment. That is, in warming up, the communicating hole for drain 531d is substantially shielded from an effect of the main flow F1 generated by negative pressure in the strainer 41 by an external wall of the communicating pipe for drain 535 itself and an inflow of low temperature oil from the second chamber 530b into the first chamber 530a through the communicating hole for drain 531d is possibly restrained. On the other hand, when oil is removed, oil in the first chamber 530a can flow out into the second chamber 530b through the communicating pipe for drain 535. In other words, in this embodiment, the positional relation between the first chamber and the second chamber in the second embodiment is changed from the vertical relation to lateral relation.
The oil pan 630 in this embodiment is provided with an oil pan separator 631 and an oil pan cover 632. The oil pan separator 631 is formed by a bathtub type plate member and is open to a cylinder block 20a on the upside. The oil pan cover 632 is formed by a bathtub type plate member and covers the outside of the oil pan separator 631.
As in the above-mentioned each embodiment, a drain plug 633 is installed at a bottom of the oil pan cover 632. A first thermo valve apparatus 634 is configured and arranged like the thermo valve apparatus 34 in the above-mentioned each embodiment. That is, the first thermo valve apparatus 634 is configured so that an oil communicating channel can be formed between a first chamber 30a formed by inside space of the oil pan separator 631 and a second chamber 30b which is space outside the first chamber and is inside space of the oil pan cover 632. The first thermo valve apparatus 634 is installed at a bottom of a side plate 631b described later of the oil pan separator 631.
In this embodiment, a lower case 635 is connected to a lower end of the cylinder block 20a. The oil pan separator 631 and the oil pan cover 632 are supported by the lower case 635.
The lower case 635 is a bathtub type member formed so that the lower case is open to the cylinder block 20a. The lower case 635 covers the downside of a crankshaft 22 arranged at a lower end of the cylinder block 20a. An upper flange 635a is formed at an upper edge of the lower case 635 so that the upper flange is substantially horizontally extended outside. The lower case 635 is fixed to the lower end of the cylinder block 20a by fixing the upper flange 635a to the lower end of the cylinder block 20a by bolts and others.
A large through hole is formed at a bottom of the lower case 635 and a lower flange 635b for fixing the oil pan separator 631 and the oil pan cover 632 is formed at an open end of the through hole so that the lower flange is substantially horizontally extended in both inside and outside directions. The oil pan cover 632 is mounted on the lower flange 635b so that the large through hole at the bottom of the lower case 635 is closed from the downside. The oil pan separator 631 is mounted inside the oil pan cover 632 mounted on the lower flange 635b.
A sloped plate 635c is formed in a part (a right part in
((Configuration of Oil Pan Separator))
The oil pan separator 631 is configured by a bottom plate 631a, a side plate 631b, an upper partition plate 631c and a side partition plate 631d. The oil pan separator 631 is integrated by synthetic resin having low thermal conductivity.
The side plate 631b is provided to a peripheral edge of the bottom plate 631a of the oil pan separator 631 so that the side plate surrounds the bottom plate 631a. The first chamber 30a is substantially formed by space (a first concave portion and a first chamber forming concave portion) surrounded by the bottom plate 631a and the side plates 631b. The second chamber 30b is formed by space which is on the downside and on the side of the first chamber 30a and which is surrounded by the oil pan cover 632 and the oil pan separator 631.
An upper end of the side plate 631b is arranged at height equivalent to an oil level F. A first chamber opening 30a1 open to the cylinder block 20a at the upper end of the side plate 631b is formed so that the return oil dropping from the cylinder block 20a by the action of gravity passes the first chamber opening and can reach the first chamber 30a. That is, a first oil refluxing channel that directly refluxes the return oil into the first chamber 30a is formed by the first chamber opening 30a1.
The first thermo valve apparatus 634 is arranged at the bottom part of the side plate 631b of the oil pan separator 631. The first thermo valve apparatus 634 is arranged in a lower position than an oil level L by an oil level gauge 50. A strainer 41 is arranged in the vicinity of the first thermo valve apparatus 634 in a horizontal direction and in the lower position than the first thermo valve apparatus 634.
A flange 631b1 is extended outside from the upper edge of the side plate 631b of the oil pan separator 631. The flange 631b1 is fixed to the lower flange 635b substantially horizontally provided to a lower end of the lower case 635 by bolts and nuts.
A flat part 631b2 is formed halfway of the part of the side plate 631b close to the power train mechanism not shown (opposite to the first thermo valve apparatus 634 on the side plate 631b of the oil pan separator 631). The flat part 631b2 is extended inside (on the side of the first chamber 30a). The flat part 631b2 is arranged at the height equivalent to the oil level L. That is, the flat part 631b2 is formed so that the oil housing volume of the bottom part of the first chamber 30a can be secured by protruding the bottom part (a part equal to or lower than the oil level L) of the first chamber 30a on the side of the second chamber 30b.
The upper partition plate 631c which is a plate member forming an upper limit of the second chamber 30b is substantially horizontally arranged on the upside of the flat part 631b2. The upper partition plate 631c is connected to an upper end of the part close to the power train mechanism not shown of the side plate 631b of the oil pan separator 631. That is, the upper partition plate 631c is connected to the upper end of the side plate 631b connected to an end on the inside of the flat part 631b2. An end close to the power train mechanism of the upper partition plate 631c is fixed to the lower flange 635b on the inside of the lower case 635 by bolts and nuts as the flange 631b1.
The side partition plate 631d is planted upward from the upper partition plate 631c. A return oil reservoir 30d as a third concave portion (a third concave portion different from the concave portion surrounded by the oil pan separator 631 and the concave portion surrounded by the oil pan cover 632) in the oil pan 630 is formed by space encircled by the side partition plate 631d, the upper partition plate 631c and the lower case 635.
Such a return oil reservoir 30d is formed so that the return oil refluxed from the part close to the power train mechanism not shown in the cylinder block 20a by the action of gravity can be once reserved. The upper partition plate 631c partitions an upper part of the second chamber 30b and the return oil reservoir 30d. The side partition plate 631d regulates one end of the return oil reservoir 30d in a longitudinal direction of an engine (in a longitudinal direction of the crankshaft 22).
A drain hole 631e that forms a communicating opening in the present invention is formed piercing the bottom plate 631a of the oil pan separator 631. That is, the drain hole 631e is formed in a lowest position of the first chamber 30a. The drain hole 631e is formed in a circle of size (for example, approximately 20 mm in diameter) enough to outpour even low temperature oil (for example, approximately 0° C.) having high viscosity to the outside the first chamber 30a (to the side of the second chamber 30b). A float valve 636 is installed through the drain hole 631e. The detailed configuration of the float valve 636 will be described later.
A level gauge supporting hole 631f is formed around the end (in the vicinity of the lower flange 635b on the inside of the lower case 635) close to the power train mechanism of the upper partition plate 631c. The level gauge supporting hole 631f is formed in a highest position of the second chamber 20b. The level gauge supporting hole 631f is formed so that the upper part of the second chamber 30b and the return oil reservoir 30d communicate.
The level gauge supporting hole 631f is formed so that the tip end of the oil level gauge 50 can be inserted. The level gauge supporting hole 631f is formed in such a shape that narrow clearance having predetermined width is formed between the level gauge supporting hole and the oil level gauge 50 when the oil level gauge 50 is inserted. The narrow clearance having the predetermined width means clearance which low temperature oil having high viscosity in warming up cannot easily pass, while the narrow clearance having the predetermined width means clearance which relatively high temperature (for example, approximately 60° C.) oil having low viscosity in the vicinity of valve opening temperature in the first thermo valve apparatus 634 easily passes.
That is, in this embodiment, the level gauge supporting hole 631f is formed so that high temperature return oil after warming up is finished can be refluxed from the return oil reservoir 30d into the upper part of the second chamber 30b. The level gauge supporting hole 631f is formed in a position opposite to the first thermo valve apparatus 634 arranged at one end of the first chamber 30a in the longitudinal direction of the engine (in the longitudinal direction of the crankshaft 22) and distant from the first thermo valve apparatus 634 (a position close to the other end of the first chamber 30a in the longitudinal direction of the engine).
The level gauge supporting hole 631f is formed so that an oil suction pipe provided in an oil changer on the market for enabling sucking oil when the whole oil is discharged from the oil pan 630 can be inserted. Further, the level gauge supporting hole 631f is formed so that an oil injection pipe for injecting fresh oil into the oil pan 630 can be inserted.
In a part outside the return oil reservoir 30d (outside the side partition plate 631d) of the upper partition plate 631c, a through hole 631g is formed. The through hole 631g communicates with the second chamber 30b. The through hole 631g is formed so that return oil which gets over the side partition plate 631d and overflows from the return oil reservoir 30d can be refluxed into the second chamber 30b after the return oil is once received by the return oil reservoir 30d.
A second thermo valve apparatus 638 is mounted on a concave part of the upper partition plate 631c, piercing the upper partition plate 631c. The second thermo valve apparatus 638 is mounted on a concave portion 631c1 for mounting the second thermo valve apparatus formed on the upper partition plate 631c. The concave portion 631c1 for mounting the second thermo valve apparatus is protruded on the side of the second chamber 30b and is formed as a concave portion open to the cylinder block 20a. That is, a lowest position of the return oil reservoir 30d is formed by the bottom of the concave portion 631c1 for mounting the second thermo valve apparatus.
The second thermo valve apparatus 638 is provided with the similar configuration to the first thermo valve apparatus 634. That is, the second thermo valve apparatus 638 can stream return oil from the return oil reservoir 30d into the second chamber 30b at a stroke by opening the valve when the temperature of the return oil temporarily reserved in the return oil reservoir 30d reaches predetermined high temperature (for example, 60° C.).
In this embodiment, the second thermo valve apparatus 638 is opened later than the first thermo valve apparatus 634.
The oil pan 630 in this embodiment is configured so that approximately 50 to 70% of openings at the lower end of the cylinder block 20a are opposite to the return oil reservoir 30d and the sloped plate 635c. That is, the shape of the oil pan separator 631 (the shape of the first chamber opening 30a1 and the shape and the position of the side partition plate 631d) is suitably set so that approximately 50 to 70% of return oil is once received by the return oil reservoir 30d, a part of which may flow into the first chamber 30a or into the second chamber 30b over the side partition plate 631d.
That is, the quantity reserved in the return oil reservoir 30d of return oil depends upon the dimension (particularly the height) and the shape of the side partition plate 631d. Then, in this embodiment, the dimension and the shape of the side partition plate 631d are suitably set to be the reserved quantity of return oil in which oil can be satisfactorily circulated in the cylinder block 20a and the oil pan 630 in all operational conditions of the engine 10.
Concretely, the side partition plate 631d is set to height to some extent so that the oil circulation between the first chamber 30a and the second chamber 30b in the oil pan 630 is more active after warming up is finished by streaming a large quantity of return oil to some extent into the second chamber 30b when the second thermo valve apparatus 638 is opened.
At the same time, the side partition plate 631d is set so that it is not too high so as to prevent the quantity of oil in the first chamber 30a from being short in cold starting (particularly in starting under extremely low temperature environment). Besides, the side partition plate 631d is set so that it is not too high so that warming up can be suitably accelerated by refluxing return oil of suitable quantity into the first chamber 30a in warming up.
That is, in this embodiment, a second oil refluxing channel for refluxing return oil into the second chamber 30b is configured by the level gauge supporting hole 631f, the through hole 631g and the second thermo valve apparatus 638.
((Configuration of Oil Pan Cover))
The oil pan cover 632 is a member forming a lower cover of the oil pan 630 and is integrated by pressing a steel sheet.
A side plate 632b is provided at a peripheral edge of a bottom plate 632a of the oil pan cover 632 with the side plate surrounding the bottom plate 632a. The oil pan cover 632 can store oil in space surrounded by the bottom plate 632a and the side plate 632b. A drain plug hole 632e is provided to the bottom plate 632a located at the bottom of the space. A thread is formed in the drain plug hole 632e. The drain plug 633 can be screwed into the drain plug hole 632e.
The oil pan cover 632 is formed so that oil can smoothly flow down to the drain plug hole 632e on the bottom plate 632a and the side plate 632b by the action of gravity. That is, the whole oil stored in the space inside the oil pan cover 632 can flow outside the oil pan 630 through the drain plug hole 632e by the action of gravity by removing the drain plug 633 from the drain plug hole 632e.
A flange 632d is formed at a peripheral edge of an upper end of the side plate 632b of the oil pan cover 632. The flange 632d is planted so that it is extended outside from the upper end of the side plate 632b. The flange 632d is formed so that the flange can be bonded to the lower flange 635b formed at the lower end of the lower case 635.
((Configuration of Float Valve))
The float valve 636 is provided with the similar configuration to the float valve for drain 136 (see
The valve element 636a is arranged on the side of the second chamber 30b. The valve element 636a is formed so that it can close the drain hole 631e from the downside when the valve element is touched to the bottom plate 631a of the oil pan separator 631.
The float 636b is arranged in the first chamber 30a and is made of material having smaller specific gravity than oil. The float 636b is arranged on the side of the first chamber 30a and opposite to the valve element 636a across the drain hole 631e.
The coupling bar 636c is a member for coupling the valve element 636a and the float 636b and is arranged substantially vertically.
In this embodiment, a valve surface 636a1 which is an upper surface of the valve element 636a and is opposite to the drain hole 631e is formed to be a spherical surface convex outside. The float valve 636 is formed so that the valve surface 636a1 is in satisfactory close contact with an open end of the drain hole 631e even if the float valve 636 is inclined when enough quantity of oil is housed in the first chamber 30a and the float valve 636 is located in an upper position (a position of the float valve 636 equivalent to a state in which the valve element 636a is touched to the drain hole 631e) shown in
A float guide member 637 is fixed to an upper surface (a surface on the side of the first chamber 30a) of the bottom plate 631a of the oil pan separator 631 in the vicinity of the drain hole 631e. The float guide member 637 is arranged opposite to the coupling bar 636c of the float valve 636. The float guide member 637 surround the coupling bar 636c and can restrain the inclination of the float valve 636 by guiding vertical motion of the coupling bar 636c.
Concretely, the float guide member 637 is provided with a guide plate 637a surrounding the coupling bar 636c of the float valve 636 and plural legs 637b planted downward from the guide plate 637a. The float guide member 637 is configured so that oil can communicate between the first chamber 30a and the second chamber 30b through the drain hole 631e and space on the downside of the guide plate 637a and between the plural legs 637b when the float valve 636 is moved downward and the drain hole 631e is released.
((Description of Operation))
When the engine 10 in this embodiment is started, an oil pump 42 is operated by the rotation of the crankshaft 22. Hereby, oil in the first chamber 30a is supplied to a lubricated mechanism including a piston 21 and the crankshaft 22 via the strainer 41.
In warming up, the first thermo valve apparatus 634 including the oil communicating channel between the first chamber 30a and the second chamber 30b is closed (the oil communicating channel is closed). Therefore, an oil level in the first chamber 30a lowers and is lower than an oil level of the second chamber 30b.
In a short time since starting, return oil is refluxed from the lubricated mechanism to the oil pan 630 by the action of gravity. A part of the return oil directly flows into the first chamber 30a through the first chamber opening 30a1. The temperature of oil in the first chamber 30a rises by the return oil directly refluxed into the first chamber 30a and the proceedings of warming up are accelerated.
The rest except the part directly flowing into the first chamber 30a of the return oil is once received by the return oil reservoir 30d. That is, the return oil flows into the return oil reservoir 30d directly from the lubricated mechanism or after the return oil is once received by the sloped plate 635c of the lower case 635. While the temperature of the return oil flowing into the return oil reservoir 30d does not reach the predetermined high temperature (for example, approximately 60° C.), the second thermo valve apparatus 638 is closed. In this case, the return oil is temporarily reserved in the return oil reservoir 30d.
Even when the second thermo valve apparatus 638 is closed, the return oil that overflows from the return oil reservoir 30d can flow out on the side of the upper partition plate 631c outside the return oil reservoir 30d over the side partition plate 631d. The return oil flowing out is refluxed into the first chamber 30a via the first chamber opening 30a1 and is refluxed into the second chamber 30b via the through hole 631g. Therefore, even when the second thermo valve apparatus 638 is closed, a part of the return oil is refluxed into the second chamber 30b. Hereby, in warming up and before the second thermo valve apparatus 638 is opened, the difference between oil levels in the first chamber 30a and in the second chamber 30b may increase, compared with difference immediately after starting.
When the temperature of oil in the first chamber 30a reaches predetermined temperature in the first thermo valve apparatus 634, warming up is finished. That is, the first thermo valve apparatus 634 forming the oil communicating channel between the first chamber 30a and the second chamber 30b is opened (the oil communicating channel between the first chamber 30a and the second chamber 30b communicates). Hereby, negative pressure caused by the strainer 41 and differential pressure based upon difference in an oil level between the first chamber 30a and the second chamber 30b have an effect on the oil communicating channel in the first thermo valve apparatus 634 formed in the vicinity of the strainer 41. Hereby, oil in the second chamber 30b flows into the first chamber 30a via the oil communicating channel formed in the first thermo valve apparatus 634.
Further, when the temperature of return oil reserved in the return oil reservoir 30d reaches the predetermined high temperature, the second thermo valve apparatus 638 is opened. Then, a relatively large quantity of return oil reserved in the return oil reservoir 30d flows into the second chamber 30b at a stroke via the second thermo valve apparatus 638. Hereby, oil is supplied to the upper part of the second chamber 30b on the reverse side to the first thermo valve apparatus 634 and an oil level in the second chamber 30b temporarily rises. The difference in an oil level between the second chamber 30b and the first chamber 30a from which oil is ordinarily sucked via the strainer 41 is increased by the supply of oil to the upper part of the second chamber 30b (the momentary rise of the oil level of the second chamber 30b). That is, difference of oil pressure (differential pressure) because of which oil flows from the second chamber 30b into the first chamber 30a is made in the vicinity of the first thermo valve apparatus 634.
Therefore, oil in the second chamber 30b vigorously flows into the first chamber 30a via the oil communicating channel formed in the first thermo valve apparatus 634. Hereby, the whole quantity of oil in the oil pan 630 can be more satisfactorily circulated.
In the oil pan 630 in this embodiment, the level gauge supporting hole 631f, the through hole 631g and the second thermo valve apparatus 638 respectively configuring the second oil refluxing channel are arranged in higher positions than the first thermo valve apparatus 634. Hereby, an oil level in the second chamber 30b in warming up can be possibly made higher than an oil level in the first chamber 30a. Therefore, pressure difference between the first chamber 30a and the second chamber 30b when warming up is finished can be more increased.
Besides, in the oil pan 630 in this embodiment, the first thermo valve apparatus 634 is arranged at the bottom part of the first chamber 30a on the reverse side to the second oil refluxing channel. Accordingly, oil in the second chamber 30b flows into the first chamber 30a via the first thermo valve apparatus 634 arranged in a position distant from a location where an oil level in the second chamber 30b rises by refluxing return oil. Therefore, according to the configuration in this embodiment, the circulation of oil in the oil pan 630 after warming up is finished is more active.
In the oil pan 630 in this embodiment, when the quantity of oil in the first chamber 30a is sufficient, the float valve 636 is located in the upper position. Therefore, the drain hole 631e is blocked by the valve surface 636a1 which is the upper surface of the float valve 636.
In this embodiment, the float guide member 637 is provided opposite to the float valve 636 (the coupling bar 636c). Hereby, even if a vehicle is driven and oil is moved in starting, stopping, turning and ascending or descending a slope, the inclination of the float valve 636 is restrained. And the valve surface 636a1 is formed to be a spherical surface convex outside. Therefore, even if oil is moved and the float valve 636 is slightly inclined, the spherical valve surface 636a1 is satisfactorily made contact closely with the circular drain hole 631e by the buoyancy of the float 636b. Hereby, particularly in warming up, oil in the drain hole 631e can be satisfactorily sealed.
On the other hand, in the extreme lowering of an oil level in the first chamber 30a which may be caused in such cases as immediately after starting at extremely low temperature, the float valve 636 lowers. Hereby, oil in the second chamber 30b can be supplied to the first chamber 30a via the drain hole 631e. When the whole quantity of oil in the oil pan 630 is discharged outside for an oil change, the whole quantity of oil in the first chamber 30a can be promptly discharged outside because the drain hole 631e formed in a relatively large diameter is released by the float valve 636.
Besides, in the oil pan 630 in this embodiment, it can be smoothly performed owing to the level gauge supporting hole 631f to support the oil level gauge 50 and to replace oil.
Further, in the oil pan 630 in this embodiment, when fresh oil is injected into the oil pan 630, air in the second chamber 30b is exhausted upward through the level gauge supporting hole 631f. That is, the level gauge supporting hole 631f functions as an air vent for exhausting air in the second chamber 30b. Here, in this embodiment, the level gauge supporting hole 631f is formed in the highest position in the second chamber 30b. Accordingly, when fresh oil is injected into the oil pan 630, air is securely exhausted from the upper part of the second chamber 30b. Therefore, oil of predetermined quantity can be securely injected into the oil pan 630.
The above-mentioned embodiments are only instances embodying the present invention which the applicant thought best when this application was to be filed as described above, the present invention is not limited to the above-mentioned each embodiment, and naturally, various modifications are allowed so long as the essential part of the present invention is unchanged. Some modifications will be described below. However, it is needless to say that a modification is not limited to the following.
In the description of the following modifications, the reference numerals used in the above-mentioned embodiments can be suitably referred. A common reference numeral with each embodiment and plural modifications is allocated to a component having the similar configuration, the similar action and the similar function. As for such a component, the above-mentioned description of the configuration, the action, the function respectively described above can be used for the later description of the component in the modifications unless the description technically contradicts.
For example, the configuration of the oil pan and the lubricating device according to the present invention can also be applied to various devices provided with the lubricating device to which the oil pan is applied such as an automatic transmission in addition to the engine in the above-mentioned each embodiment.
In the first embodiment, the shielding plate 31e planted at the bottom panel 31a of the oil pan separator 31 is provided between the communicating hole for drain 31d and the strainer 41. However, as the strainer 41 and the communicating hole for drain 31d are arranged in diagonal positions at the bottom portion of the almost rectangular first chamber 30a in the top view and both are located possibly distantly, the effect of negative pressure caused at the suction opening 41b of the strainer 41 in warming up is possibly reduced in the position of the communicating hole for drain 31d. That is, oil flows into the bottom part of the first chamber 30a from the bottom part of the second chamber 30b due to the negative pressure according to a configuration in which the shielding plate 31e is removed from the configuration in the first embodiment, though a rate of the inflow can be restrained. Accordingly, even if the shielding plate 31e is omitted from the configuration in the first embodiment (that is, the shielding plate 31e is not provided), the predetermined action and effect of prompt oil discharge and the reduction of warming up time to some extent can be produced.
Besides, the shape of the shielding plate 31e, the number, the shapes and the positions of the slits 31h in the first embodiment can also be suitably changed.
For example, the shielding plate 31e is formed as a plate member separate from the oil pan separator 31 and may also be fixed to the oil pan separator 31 by an adhesive and others, however, it is desirable that both are integrated because impurities such as a component of the adhesive are not mixed in oil. Besides, the shielding plate 31e may also be diagonally planted in stead of being perpendicular to the bottom panel 31a of the oil pan separator 31. Another plate member for covering an upper part of the shielding plate 31e may also be provided to the upper end of the shielding plate 31e. Further, the shielding plate 31e may also be formed in the shape of a dome or a box respectively having an opening at a lower end.
The width of the shielding plate 31e is not necessarily required to completely shield the communicating hole for drain 31d from the suction opening 41b of the strainer 41 as in the first embodiment (that is, for the whole width of the area R in the vicinity of the communicating hole for drain 31d to cross the shielding plate 31e as shown in
Besides, the shape of the slits 31h may also be V-shaped or U-shaped (in a shape in which width of the slits is wider toward upper ends of the slits) for example in stead of being parallel or may also be inverted V-shaped and inverted U-shaped (in a shape in which the upper ends of the slits is closed). The slit 31h may also be formed at only one end in a direction of the width of the shielding plate 31e. Besides, the slit 31h may also be provided to the shielding plate 31e. In other words, the shielding plate 31e may also be divided into a plurality by the slit 31h. In this case, an outermost one out of parts divided into plurals of the shielding plate 31e may also be coupled to the side panel 31b.
Besides, one or more through holes or slits (for example, through holes approximately 1 mm in diameter or slits approximately 1 mm in width) respectively having an opening of enough size for high temperature oil after warming up is finished to pass though low temperature oil cannot pass may also be provided to the shielding plate 31e. Besides, the shielding plate 31e may also be formed by a mesh member having a fine mesh opening enough for high temperature oil after warming up is finished to pass though low temperature oil cannot pass. Besides, the shielding plate 31e is formed by plural plate members and the vicinity of the communicating hole for drain 31d may also be labyrinthine by planting the plural plate members around the communicating hole for drain 31d.
In the second embodiment, the angle θ between the central axis C of the pipe base 35a and the direction F of the oil flow to the strainer 41 in the communicating hole for drain 31d is set to approximately 180 degrees. However, the angle may be in the range from 20 degrees to 340 degrees (including 20 degrees and 340 degrees). It is preferable that the angle θ is set to the range from 45 to 315 degrees (including 45 degrees and 315 degrees) and it is preferable that the angle is set to the range from 90 to 270 degrees (including 90 degrees and 270 degrees). However, as shown in
The shape and the structure of the float valve for drain 36 in the third embodiment are also not limited to the above-mentioned configuration. Whole of the float valve for drain 136 in the fourth embodiment may also be made of the same material having smaller specific gravity than oil. Besides, the formed positions of the upper communicating holes 31f in the fourth embodiment range from the FULL oil level to intermediate height of the HALF oil level and the EMPTY oil level. This may also be applied to other embodiments.
The shielding plate 431e in the fifth embodiment is planted from the side panel 431b of the oil pan separator 431. However, it may also be planted from the bottom panel 432a of the oil pan cover 432.
Besides, both the communicating pipe for drain 35 (535) and the shielding plate 31e (431e) can be provided together. For example, in
Various configurations may be adopted besides the configuration of the float valve 636 and the circumference shown in
As shown in
According to such configuration, vertical motion according to a change of an oil level in the first chamber 30a of the float valve 636 can be extremely smoothly made. Particularly, when the whole quantity of oil is discharged from the first chamber 30a and the second chamber 30b, the oil can be extremely smoothly discharged.
As shown in
According to such configuration, the valve element contact surface 631e1 and the valve surface 636a1 are substantially in the state of face contact touched and adhesiveness between both is enhanced when the float valve 636 is located in an upper position. Accordingly, the sealability of oil at the drain hole 631e is enhanced. Therefore, seal of oil at the drain hole 631e can be satisfactorily performed particularly in warming up.
When Rv≈RH, the valve element contact surface 631e1 and the valve surface 636a1 respectively having the almost same curvature are touched in a wider range. Accordingly, the adhesion of both is further enhanced and the sealability of the drain hole 631e from oil is further enhanced.
In the meantime, when Rv<RH, small clearance between the valve element contact surface 631e1 and the valve surface 636a1 is formed. Hereby, even if the float valve 636 is inclined, the float valve 636 is smoothly rocked. Therefore, it can be effectively restrained that large clearance is made between the valve element contact surface 631e1 and the valve surface 636a1 and the sealability of oil at the drain hole 631e is greatly deteriorated when the float valve 636 is rocked. In this case, the width of the clearance between the valve element contact surface 631e1 and the valve surface 636a1 is widened toward the outside. And the inclination of the valve surface 636a1 is increased toward the outside. Accordingly, the accumulation and the fastening of foreign matters in the clearance are hardly caused.
As shown in
A float valve 736 in this modification is provided with the similar configuration to the above-mentioned float valve 636 (see
A valve surface 736a1 of the valve element 736a is formed to be a spherical surface convex outside.
The float guide member 737 in this modification is provided with the similar configuration to the above-mentioned float guide member 637 (see
An upper surface 737a2 of the float guide member 737 is formed in a shape following the lower surface 736b1 of the float 736b. That is, the center of the lower surface 736b1 of the float 736b is formed to be a concave conical surface (a conical inner surface) and its circumference is formed flatly. A concave portion is formed at an upper end of the float guide member 737 by the upper surface 737a2 of the float guide member 737.
Further, as shown in
In such configuration, as shown in
As shown in
As shown in
According to such configuration, when the float valve 736 is vertically moved, the inclination of the float valve 736 is reduced. Accordingly, vertical motion of the float valve 736 can be smoothly made. Therefore, as an oil level in the first chamber 30a rises, the float valve 736 is smoothly moved in the upper position and the drain hole 631e can be promptly and securely closed. Besides, as the oil level in the first chamber 30a lowers, the float valve 736 is smoothly moved in the lower position, the drain hole 631e is promptly and securely released, and predetermined quantity of oil can communicate between the first chamber 30a and a second chamber 30b via the drain hole 631e.
As shown in
As shown in
The valve element 836a is formed so that the drain hole 631e can be closed from the side of a second chamber 30b. A valve upper surface 836a1 which is a surface opposite to the drain hole 631e of the valve element 836a is formed to be a spherical surface convex on the upside. A valve lower surface 836a2 which is a surface exposed to the side of the second chamber 30b of the valve element 836a is formed to be a concave surface.
The float 836b is provided with the similar configuration to the above-mentioned float 636b (see
In this modification, a float through hole 836b1 is formed piercing the float 836b along the central axis of the cylinder. The float through hole 836b1 is pierced by the stem member 836c. The float through hole 836b1 is formed so that predetermined clearance is made between its inner surface and an outer surface of the stem member 836c. That is, the float 836b is formed so that it can be relatively moved with the stem member 836c vertically in
A float upper surface 836b2 which is an upper surface (a surface on the reverse side to the surface opposite to the valve element 836a) of the float 836b is formed in a plane having satisfactory flatness.
The stem member 836c is integrated with the valve element 836a with it extended upward from the valve element 836a toward the first chamber 30a. The stem member 836c is formed so that it can guide vertical motion of the float 836b by piercing the float through hole 836b1 formed in the float 836b as described above via the predetermined clearance.
An oil channel in the stem 836c1 is formed inside the stem member 836c. The oil channel in the stem 836c1 is formed in a relative large diameter (for example, approximately 4 mm) so that low temperature oil having high viscosity before warming up is finished can pass. A second chamber-side opening 836a3 which is an end on the side of the second chamber 30b of the oil channel in the stem 836c1 is formed in the almost center of the valve lower surface 836a2 of the valve element 836a.
The float stopper member 836d is integrated with an upper end of the stem member 836c. A stopper lower surface 836d1 which is a lower surface (a surface opposite to the float 836b) of the float stopper member 836d is formed in a plane having satisfactory flatness. The float stopper member 836d can regulate the rise of the float 836b by touching the stopper lower surface 836d1 to the float upper surface 836b2 of the float 836b.
A first chamber-side opening 836d2 that can be open to the first chamber 30a is formed on the stopper lower surface 836d1. The first chamber-side opening 836d2 is an opening forming an end on the side of the first chamber 30a of an oil channel in the stopper 836d3 formed inside the float stopper member 836d and is formed so that the opening is opposite to the float upper surface 836b2 of the float 836b.
That is, an oil channel in the float valve including the oil channel in the stem 836c1 and the oil channel in the stopper 836d3 is formed so as to connect the second chamber-side opening 836a3 formed on the valve lower surface 836a2 which is the surface on the side of the second chamber 30b of the valve element 836a and the first chamber-side opening 836d2 formed on the stopper lower surface 836d1 of the float stopper member 836d.
In such configuration, when an oil level in the first chamber 30a is sufficiently high, the float 836b is lifted up to an upper position in which the float 836b is touched to the float stopper member 836d as shown in
On the other hand, when an oil level in the first chamber 30a lowers, the float 836b lowers from the upper position as shown in
At this time, the first chamber-side opening 836d2 closed by the float upper surface 836b2 is released. Then, the oil channel in the float valve between the second chamber-side opening 836a3 formed on the valve lower surface 836a2 at the bottom of the valve element 836a and the first chamber-side opening 836d2 is opened. Oil in the second chamber 30b flows from the second chamber-side opening 836a3 into the oil channel in the float valve by the oil pressure on the bottom of the valve element 836a and flows from the first chamber-side opening 836d2 forming an end on the side of the first chamber 30a of the oil channel in the float valve into the first chamber 30a.
According to such configuration, when an oil level in the first chamber 30a is extremely low in warming up (for example, when only little oil is stored immediately before low temperature starting), oil can be supplied from the second chamber 30b into the first chamber 30a via the oil channel in the float valve.
In this modification, the valve upper surface 836a1 which is the surface opposite to the drain hole 631e of the valve element 836a is also formed to be a spherical surface convex on the upside. Hereby, even if oil is moved in operation and the float valve 836 located in the upper position is inclined, the valve upper surface 836a1 is kept in satisfactory contact with the drain hole 631e. Accordingly, the ill-planned communication of oil between the first chamber 30a and the second chamber 30b via the drain hole 631e in operation (particularly in warming up) can be restrained.
When an oil level in the first chamber 30a lowers further than the case of
In this modification, the float guide member 837 is also provided opposite to the stem member 836c of the float valve 836. Hereby, the inclination of the float valve 836 located in the upper position in operation can be restrained to some extent. When the whole quantity of oil in the first chamber 30a and the second chamber 30b is changed, vertical motion of the valve element 836a, the stem member 836c and the float stopper member 836d is guided. Hereby, the smooth vertical motion of the float valve 836 when the whole quantity of oil in the first chamber 30a and the second chamber 30b is changed is realized. Therefore, the float valve 836 is secured moved in the upper position shown in
Spherical parts of the valve surfaces 636a1, 736a1, 836a1 of the float valves 636, 736, 836 shown in
Needless to say, the above-mentioned embodiments and modifications may be suitably combined in a scope in which they do not mutually contradict technically.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004-292556 | Oct 2004 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
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|---|---|---|---|
| WO2006/046401 | 5/4/2006 | WO | A |
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| 20080210491 A1 | Sep 2008 | US |
