The present invention relates to an oil pan for use in an internal combustion engine, comprising an upper oil pan and a lower oil pan, and particularly to a technique of preventing the lower oil pan from deforming in the front-rear direction of the vehicle.
As disclosed in Patent Publication 1, an oil pan for an internal combustion engine is configured so as to be divided into: an upper oil pan fixed to a lower section of a cylinder block to mainly constitute a shallow bottom part; and a lower oil pan fixed on a lower side of the upper oil pan to mainly constitute a deep bottom part.
Patent Document 1: Japanese Patent Application Publication No. 2010-174653
The lower oil pan that locates at the bottommost of the internal combustion engine bears a possibility of causing interference with curbstones, road surfaces and the like, and therefore subject to deformation or breakage when receiving external force due to the interference from the front-rear direction of the vehicle. Particularly in the case of adopting a lower oil pan formed of synthetic resin for the purpose of weight reduction or the like as discussed in the above-mentioned Patent Publication 1, the lower oil pan is insufficient in ductility so that deformation or breakage thereof is difficult to prevent as compared with the case of adopting a metallic lower oil pan formed of a steel sheet or the like.
In view of the above circumstances, an object of the present invention is to provide a novel oil pan for an internal combustion engine which can effectively be prevented from deformation of the lower oil pan in the event that external force in the front-rear direction of the vehicle due to the interference with curbstones, road surfaces or the like is applied to the lower oil pan.
An oil pan for storing an engine oil is configured to have: an upper oil pan fixed to an engine body such as a cylinder block; and a lower oil pan fixed on the lower side of the upper oil pan. The oil pan further includes a strength member fixed to the upper oil pan or the engine body. Additionally, this oil pan is so arranged as to bring the lower oil pan into contact with the strength member when receiving external force that can deform the lower oil pan in the front-rear direction of the vehicle, thereby suppressing deformation of the lower oil pan in the front-rear direction of the vehicle.
According to the present invention, the lower oil pan is arranged to come into contact with the strength member when receiving external force from the front-rear direction of the vehicle due to interference with curbstones, road surfaces and the like, with which the lower oil pan is kept from deformation. Hence it becomes possible to effectively suppress deformation of the lower oil pan while attaining weight reduction by forming the lower oil pan from a synthetic resin material.
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Referring now to the accompanying drawings, preferable embodiments of the present invention will be explained.
Referring
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Upper oil pan 13 is to be fixed to a lower section of a cylinder block (not shown, behaving as a part of a main body of an internal combustion engine) with bolts (not shown), and provided to include at its upper edge upper flange portion 15 having a certain thickness. Upper flange portion 15 is formed with bolt holes 16 into which the above-mentioned bolts are inserted. Upper oil pan 13 is provided extending almost over the length of the internal combustion engine in the vehicle front-rear direction “LO” and constitutes shallow bottom part 11 by its peripheral wall portion 17 and bottom wall portion 18.
Lower oil pan 14 is formed integral with a plurality of reinforcing ribs 23 that extend in the interior of lower oil pan 14 along the front-rear direction of the vehicle (along LO) in a posture mounted on a vehicle. Each of reinforcing ribs 23 is shaped like a thin plate protruding from bottom wall section 22 of lower oil pan 14, and provided to extend across lower oil pan 14 in the front-rear direction of the vehicle (along LO) from a front-side peripheral wall section to a rear-side peripheral wall section. Each of reinforcing ribs 23 is, at both ends, integrally connected to peripheral wall section 21 of lower oil pan 14.
Reinforcing ribs 23 are shaped such that their top edges are cut away downwardly, and more specifically, provided to include central flat region 23A the top edge (or top surface) of which is along a substantially horizontal direction and a pair of inclined regions 23B the top edges of which extend obliquely upward from both ends of flat region 23A toward peripheral wall section 21 of lower oil pan 14. Thus reinforcing ribs 23 are arranged such that flat regions 23A are located at the lowermost position among the top edges of the reinforcing ribs 23 and flat regions 23A are formed far wider than inclined regions 23B, in order not to inhibit an engine oil from flowing in the front-rear direction “LO” of the vehicle.
Similarly to reinforcing ribs 23, lower oil pan 14 also includes two deformation-preventing ribs 24 integrally formed therewith and extending in the interior of lower oil pan 14 along the front-rear direction of the vehicle (or along the direction “LO”) in a posture mounted on a vehicle. Each of deformation-preventing ribs 24 is shaped like a thin plate protruding from bottom wall section 22 of lower oil pan 14, and provided to extend across lower oil pan 14 in the front-rear direction of the vehicle (or along the direction “LO”) from the front-side peripheral wall section to the rear-side peripheral wall section, and is integrally connected at both ends to peripheral wall section 21 of lower oil pan 14, likewise reinforcing ribs 23.
Deformation-preventing ribs 24 are shaped such that their top edges (or top surfaces) are cut away downwardly in the same manner as in reinforcing ribs 23, and more specifically, provided to include flat region 24A the top edge of which is along a substantially horizontal direction and a pair of inclined regions 24B the top edges of which extend obliquely upward from both ends of flat region 24A toward peripheral wall section 21 of lower oil pan 14. Thus deformation-preventing ribs 24 are provided such that flat regions 24A are located at the lowermost position and flat regions 24A are formed far wider than inclined regions 24B, in order not to inhibit an engine oil from flowing in the front-rear direction “LO” of the vehicle.
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Additionally, deformation-preventing ribs 24 are formed larger in thickness than reinforcing ribs 23 and slightly smaller than reinforcing ribs 23 in height so that the top surfaces of deformation-preventing ribs 24 are favorably contactable with bottom surfaces of beams 25 which will be mentioned later as strength members.
Metallic upper oil pan 13 is formed integral with two beams 25 as strength members extending in the front-rear direction of the vehicle or in the direction “LO”, so as to correspond to two deformation-preventing ribs 24 that lower oil pan 14 has. As shown in
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Incidentally, beams 25 are shaped such that their top edges are cut away downwardly, the op edges being located to have the substantially same height as bottom wall portion of shallow bottom part 11 has.
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Since the present embodiment is so constructed that the load of lower oil pan 14 formed of synthetic resin is supported by beams 25 (or strength members) of metallic upper oil pan 13 having high rigidity and strength, it is possible to suppress the deformation of the lower oil pan certainly.
Furthermore, deformation-preventing ribs 24 of the present embodiment are shaped almost the same as that of reinforcing ribs 23 for ensuring the rigidity of lower oil pan 14 and therefore able to also function as reinforcing ribs 23. Hence modifications in shape and layout can be saved, so that production thereof can conveniently be performed.
In a normal state where external force that can deform lower oil pan 14 in the front-rear direction of the vehicle (or in the direction “LO”) is not applied, there is ensured gap 26 between beam 25 of upper oil pan 13 and deformation-preventing rib 24 of lower oil pan 14, the gap 26 being for allowing an oil flow. Even though beam 25 and deformation-preventing rib 24 are closely disposed, engine oil can certainly excellently flow through the gap 26 in vehicle width direction. Additionally, since beam 25 and deformation-preventing rib 24 are disposed apart from each other through gap 26, abnormal sounds and vibrations due to contact between them never be generated unless external force due to the interference thereof with curbstones 2, road surfaces or the like is caused. Namely, the gap 26 is defined to have a size not inhibiting the circulation of engine oil in the normal circumstance while restraining the deformation of the synthetic resin-made lower oil pan 14 to an acceptable extent at the time of interfering with curbstones 2 or the like.
Particularly in the present embodiment, beam 25 of upper oil pan 13 has a shape protruding downwardly while deformation-preventing rib 24 has a shape cut away downwardly. Accordingly, beam 25 and deformation-preventing rib 24 are arranged to define gap 26 at a relatively low position, with which engine oil can smoothly flow through the gap 26 in the vehicle width direction even when the amount of engine oil gets little and when the oil level is inclined (at the time of cornering, for example).
Furthermore, in the present embodiment, mutually opposite two pairs of beam 25 and deformation-preventing rib 24 are respectively disposed at two locations as shown in
In contrast, the present embodiment is adapted such that oil level 32 is inclined inside the narrow space defined between the two pairs of beam 25 and deformation-preventing rib 24 as shown in
Additionally, in the present embodiment, opposite surfaces of beam 25 and deformation-preventing rib 24 opposite to each other through gap 26, that is, the bottom surface of beam 25 and the top surface of deformation-preventing rib 24 have a pair of inclined regions 25B and a pair of inclined regions 24B, respectively, the inclined regions being respectively inclined with respect to the flat regions. When lower oil pan 14 interferes with curbstones 2 or the like, such an external force as to put lower oil pan 14 upwardly and rearwardly occurs; however, in the present embodiment where a pair of inclined regions 25B and a pair of inclined regions 24B are provided at the mutually contactable opposite surfaces, it is possible to effectively suppress the displacement of lower oil pan 14 even against the above-mentioned oblique external force.
In the following embodiments, structural components common with the above-mentioned embodiment are given the same reference numerals as in the above-mentioned embodiment in order to suitably prevent a repetition of explanation, and therefore matters different from the above-mentioned embodiment are mainly discussed.
With the arrangement of the second embodiment where the lighter one between metallic beam 35 and synthetic resin deformation-preventing rib 34 (i.e., synthetic resin deformation-preventing rib 34) has an upwardly protruding shape while the relatively heavier one (i.e., metallic beam 35) has an upwardly cut away shape, it becomes possible to restrain the size of beam 35 to attain weight reduction.
However, since gap 26 defined between beam 35 and deformation-preventing rib 24 is located at a relatively high position as compared with the first embodiment, there is a fear that the flow of engine oil in the vehicle width direction is inhibited by flat region 34A of deformation-preventing rib 34 extending at the relatively high position. In view of the above, the second embodiment is adapted such that deformation-preventing rib 34 is formed with a plurality of through holes 36 for allowing an oil flow (in the present embodiment, the number of through holes is three). Through these through holes 36, engine oil can smoothly flow in the vehicle width direction.
When lower oil pan 14 interferes with curbstones 2 or the like, such an external force as to put lower oil pan 14 upwardly and rearwardly occurs; however, in the case where beam 25 and deformation-preventing rib 24 are respectively formed having uneven regions 37 at their opposite surfaces as in the present embodiment, it is possible to more certainly suppress the displacement of lower oil pan 14 because uneven regions 37 can be engaged with each other.
With the arrangement of the fourth embodiment, when lower oil pan 14 interferes with curbstones 2 or the like, outside ribs 38 located at the lower most position are to be brought into interference with the curbstones 2 or the like in advance. External force received from the curbstones 2 or the like is infallibly transmitted through outside ribs 38 to the inner deformation-preventing ribs 24 with efficiency, with which the deformation of lower oil pan 14 can more certainly be suppressed.
With such an arrangement, projections 39 and recessed portions 40 or deformation-preventing ribs 24 of lower oil pan 14 are brought into contact with each other when external force that can deform lower oil pan 14 in the front-rear direction of the vehicle (or in the direction “LO”) is applied. It is therefore possible to suppress a further deformation of lower oil pan 14 as well as the above-mentioned embodiments. In addition, if pump housing 30 is also used as the strength member as in the fifth embodiment, it may become possible to more simplify the structural arrangement.
Though the present invention has been explained on the basis of the concrete embodiments, the present invention is not limited to these embodiments. In the above embodiments the present invention is applied to an internal combustion engine of a vertically installable type; however, it is also possible to apply the present invention to an internal combustion engine of a horizontally installable type where the direction of a crank shaft is in parallel with the vehicle width direction, for example. In this case also, beams and deformation-preventing ribs are formed along the front-rear direction of the vehicle as in the case of the above-mentioned embodiments.
Furthermore, it is also possible to disposed a pair of a beam and a deformation-preventing rib at one position or three or more positions, though the pair in the first embodiment and the like is disposed at two positions.
Number | Date | Country | Kind |
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2012-244048 | Nov 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/077906 | 10/15/2013 | WO | 00 |