The disclosure of Japanese Patent Application No. 2013-191503 filed on Sep. 17, 2013 including the specification, drawings and abstract, is incorporated herein by reference in its entirety.
1 . Field of the Invention
The invention relates to an oil pump including a rotor that is driven to be rotated, and an outer peripheral member that has a cylindrical shape and that accommodates the rotor.
2 . Description of the Related Art
For example, a conventional oil pump 101 illustrated in
When the transfer chamber 130V reaches the discharge region 110T (the discharge region 111T) after passing through the sealed region 110F (the sealed region 111F), the hydraulic fluid at high pressure suddenly flows into the transfer chamber 130V from the discharge port 110ex (the discharge port 111ex), so that the pressure of the hydraulic fluid in the transfer chamber 130V abruptly increases. As a result, cavitation, which is a phenomenon in which air bubbles are generated and disappear, is likely to occur. Occurrence of cavitation should be avoided, because it may be a factor of generation of noise and erosion. Therefore, a pressure gradually-changing groove 110M (a pressure gradually-changing groove 111M) is formed in each of the first plate 110 and the second plate. The hydraulic fluid from the discharge port 110ex (the discharge port 111ex) is gradually supplied into the transfer chamber 130V that is passing through the sealed region 110F (the sealed region 111F) to avoid an abrupt increase in the pressure of the hydraulic fluid in the transfer chamber 130V. The pressure gradually-changing grooves formed in the first plate 110 and the pressure gradually-changing grooves formed in the second plate are opposed to each other.
Japanese Patent Application Publication No. 2009-209817 (JP 2009-209817 A) describes an oil pump in which a shallow bottom portion and a V-shaped valley portion (corresponding to the pressure gradually-changing groove) are formed at a position adjacent to the start point of a discharge port of a pump casing, in the sealed region 110F (the sealed region 111F) illustrated in
JP 2009-209187 A does not clearly describe whether the shallow bottom portion and the V-shaped valley portion are formed on each of both end face sides of an inner rotor and an outer rotor, and thus it may be deemed that they are formed on one of the end face sides. Even if they are formed on each of both end face sides, it may be deemed that the shallow bottom portion and the V-shaped valley portion have the same sizes and shapes. In order to reliably prevent erosion, it is preferable to cause the hydraulic fluid at high pressure to flow from the discharge port into each transfer chamber from both end face sides, instead of causing the hydraulic fluid at high pressure to flow from the discharge port into each transfer chamber from one end face side. However, if the hydraulic fluid at high pressure is simply introduced from the suction port into each transfer chamber from the both end face sides, the pressure difference between the hydraulic fluid introduced from one end face side and the hydraulic fluid introduced from the other end face side becomes large, and such large pressure difference may promote occurrence of cavitation. In a state where dynamic flow of hydraulic fluid is caused in an oil pump rotating at a high speed, even if the pressure gradually-changing grooves (or shallow bottom portions and the V-shaped valley portions) are formed in the same shape and size, a pressure difference may be caused due to various factors.
One object of the invention is to provide an oil pump having pressure gradually-changing grooves formed near discharge ports on both end face sides of a rotor, the oil pump being configured to suppress occurrence of cavitation by decreasing the difference between the pressure of the hydraulic fluid that flows into a transfer chamber through a pressure gradually-changing groove on one end face side and the pressure of the hydraulic fluid that flows into the transfer chamber through a pressure gradually-changing groove on the other end face side.
An oil pump according to an aspect of the invention includes: a rotor that is driven to be rotated; an outer peripheral member that has a generally cylindrical shape and that accommodates the rotor; a first plate disposed so as to cover an opening at one end face of the outer peripheral member having the generally cylindrical shape; and a second plate disposed so as to cover an opening at the other end face of the outer peripheral member having the generally cylindrical shape. A clearance is defined between an outer peripheral face of the rotor and an inner peripheral face of the outer peripheral member. The clearance is partitioned into a plurality of transfer chambers arranged in a circumferential direction of the rotor. The volume of each of the transfer chambers gradually changes as the rotor rotates. Suction ports in the form of recesses are respectively formed in a face of the first plate and a face of the second plate, the faces being opposed to the transfer chambers, the suction ports including at least part of a region in which the volume of each of the transfer chambers gradually increases, and the suction port of the first plate and the suction port of the second plate being formed at such positions as to be opposed to each other. Discharge ports in the form of recesses are respectively formed in the face of the first plate and the face of the second plate, the faces being opposed to the transfer chambers, the discharge ports including at least part of a region in which the volume of each of the transfer chambers gradually decreases, and the discharge port of the first plate and the discharge port of the second plate being formed at such positions as to be opposed to each other. A discharge passage through which hydraulic fluid is discharged is connected to the discharge port of the first plate, and the discharge port of the second plate is connected to the discharge passage via the transfer chamber that has reached the discharge port of the second plate and the discharge port of the first plate. A first pressure gradually-changing groove and a second pressure gradually-changing groove are formed respectively in the first plate and the second plate so as to extend from the discharge ports toward the suction ports, the first and second pressure gradually-changing grooves being formed in a sealed region through which the transfer chamber that has reached end points of the suction ports passes before reaching start points of the discharge ports, the first and second pressure gradually-changing grooves gradually supplying the hydraulic fluid from the discharge ports to the transfer chamber that is passing through the sealed region. The first pressure gradually-changing groove and the second pressure gradually-changing groove are formed such that a second flow passage area is larger than a first flow passage area, the first flow passage area being a flow passage area of the first pressure gradually-changing groove of the first plate, at a position at which the first pressure gradually-changing groove is communicated with the transfer chamber that is passing through the sealed region, and the second flow passage area being a flow passage area of the second pressure gradually-changing groove of the second plate, at a position at which the second pressure gradually-changing groove is communicated with the transfer chamber that is passing through the sealed region.
In the oil pump according to the above aspect, the discharge passage is connected to the discharge port of the first plate, and the discharge port of the second plate is connected to the discharge passage via the transfer chamber that has reached the discharge port of the second plate and the discharge port of the first plate. With this configuration, in the oil pump that rotates at a high speed, the pressure of the hydraulic fluid in the discharge port of the first plate, which is closer to the discharge passage than the second plate, tends to be higher than that in the discharge port of the second plate. Thus, if the first pressure gradually-changing groove of the first plate and the second pressure gradually-changing groove of the second plate have the same shape and size, the pressure of the hydraulic fluid that flows into the transfer chamber from the first pressure gradually-changing groove is higher than the pressure of the hydraulic fluid that flows into the transfer chamber from the second pressure gradually-changing groove. Thus, the first pressure gradually-changing groove and the second pressure gradually-changing groove are formed such that the second flow passage area of the second pressure gradually-changing groove is larger than the first flow passage area of the first pressure gradually-changing groove. As a result, it is possible to suppress occurrence of cavitation by decreasing the difference between the pressure of the hydraulic fluid that flows into the transfer chamber through the first pressure gradually-changing groove and the pressure of the hydraulic fluid that flows into the transfer chamber through the second pressure gradually-changing groove.
The foregoing and further features and advantages of the invention will become apparent from the following description of example embodiments with reference to the accompanying drawings, wherein like numerals are used to represent like elements and wherein:
Hereinafter, an embodiment of the invention will be described with reference to the accompanying drawings. As illustrated in an exploded perspective view in
As illustrated in
As illustrated in
In the assembled state illustrated in
As illustrated in
A sealed region 10F (a sealed region 11F) is a region extending from the end point of the suction port 10in (the suction port 11in) to the start point of the discharge port 10ex (the discharge port 11ex). The transfer chamber 30V that has reached the end point of the suction port 10in (the suction port 11in) passes through the sealed region 10F (the sealed region 11F) before reaching the start point of the discharge port 10ex (the discharge port 11ex) as the rotor 30 rotates. In the sealed region 10F (the sealed region 11F), the first pressure gradually-changing groove 10M (the first pressure gradually-changing groove 11M) is formed so as to extend toward the suction port 10in (or the suction port 11in) from the start point of the discharge port 10ex (the discharge port 11ex).
In a static state, the pressures of the hydraulic fluid in the discharge port 20ex and the discharge port 10ex that are communicated with each other, the pressure of the hydraulic fluid in the transfer chamber 30V that provides communication between the discharge port 20ex and the discharge port 10ex, and the pressure of the hydraulic fluid in the discharge passage 52K are all supposed to be equal to each other. However, actually, the rotor 30 rotates at a high speed to cause the hydraulic fluid to flow at a high speed, and thus the pressures of the hydraulic fluid at the above-described locations are different from each other. Actually, a pressure (P10) of the hydraulic fluid in the discharge port 10ex, which is located closer to the discharge passage 52K than the discharge port 20ex, is higher than a pressure (P20) of the hydraulic pressure in the discharge port 20ex (P10>P20). Thus, in
Thus, in order to decrease the difference between the pressure of the hydraulic fluid that flows from the discharge port 20ex into the transfer chamber 30V through the second pressure gradually-changing groove 20M and the pressure of the hydraulic fluid that flows from the discharge port 10ex into the transfer chamber 30V through the first pressure gradually-changing groove 10M, the quantity of the hydraulic fluid at a lower pressure, which flows from the discharge port 20ex into the transfer chamber 30V through the second pressure gradually-changing groove 20M is made larger than the quantity of the hydraulic fluid flowing from the discharge port 10ex into the transfer chamber 30V through the first pressure gradually-changing groove 10M. In order to achieve this state, the following configuration is employed. The first pressure gradually-changing groove 10M and the second pressure gradually-changing groove 20M are formed such that a second flow passage area (a second flow passage area S20 in
The inventors confirmed the fact that, when the first pressure gradually-changing groove 10M and the second pressure gradually-changing groove 20M are formed in an oil pump such that the second flow passage area S20 is substantially twice as large as the first flow passage area S10, the difference between the pressure of the hydraulic fluid flowing into the transfer chamber 30V through the first pressure gradually-changing groove 10M and the pressure of the hydraulic fluid flowing into the transfer chamber 30V through the second pressure gradually-changing groove 20M becomes substantially equal to zero and thus occurrence of cavitation is suppressed. Note that, the optimum ratio of the second flow passage area S20 to the first flow passage area S10 varies depending on kinds or dimensions of oil pumps. Thus, it is preferable to set the ratio of the second flow passage area S20 to the first flow passage area S10 such that the pressure of the hydraulic fluid flowing into the transfer chamber 30V that is passing through the sealed region 10F from the first pressure gradually-changing groove 10M is equal to the pressure of the hydraulic fluid flowing into the transfer chamber 30V that is passing through the sealed region 10F from the second pressure gradually-changing groove 20M.
In the example illustrated in
Note that various changes may be made to the configuration, structure, external appearance and shape of the oil pump 1 without departing from the scope of the invention. Further, the invention should not be limited to the oil pump having the configuration described in the aforementioned embodiment, but may be applied to any kinds of oil pumps. For example, the invention may be applied to an internal gear pump in which an inner rotor having a plurality of teeth formed on its outer peripheral face is eccentrically inscribed in an outer rotor having a plurality of teeth formed on its inner peripheral face.
Number | Date | Country | Kind |
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2013-191503 | Sep 2013 | JP | national |
Number | Name | Date | Kind |
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20030044300 | Osugi | Mar 2003 | A1 |
20030059312 | Konishi | Mar 2003 | A1 |
20130052071 | Nishikawa | Feb 2013 | A1 |
20130052073 | Ishihama | Feb 2013 | A1 |
20130280118 | Akatsuka | Oct 2013 | A1 |
Number | Date | Country |
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2001-248569 | Sep 2001 | JP |
2007-100604 | Apr 2007 | JP |
2009-209817 | Sep 2009 | JP |
Entry |
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Extended European Search Report issued Apr. 24, 2015 in Patent Application No. 14184609.7. |
Number | Date | Country | |
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20150078948 A1 | Mar 2015 | US |