Oil recovery device for compressors

Information

  • Patent Grant
  • 6174140
  • Patent Number
    6,174,140
  • Date Filed
    Thursday, December 17, 1998
    25 years ago
  • Date Issued
    Tuesday, January 16, 2001
    23 years ago
Abstract
A compressor having a device for recovering lubricating oil. The compressor includes a discharge chamber and a muffler, which attenuates the pressure pulsation of refrigerant gas sent out from the discharge chamber. The muffler is defined by a muffler base, which is formed on the cylinder block, and a muffler cover, which is attached to the muffler base. The muffler includes a first muffler chamber and a second muffler chamber, which are connected by an opening. The muffler cover has a gas outlet for sending the refrigerant gas out of the compressor from the second muffler chamber. Lubricating oil separated from the refrigerant gas in the first muffler chamber is sent to the crank chamber through a recovery passage. The location of the gas outlet can be easily changed by replacing the muffler cover. Thus, the compressor can be easily adapted to different engine compartments.
Description




BACKGROUND OF THE INVENTION




The present invention relates to compressors that may be applied to, for example, automotive air-conditioning systems. More particularly, the present invention pertains to mechanisms for separating and recovering lubricating oil from refrigerant gas in compressors.




Japanese Unexamined Patent Publication No. 5-240158 and Japanese Unexamined Patent Publication No. 8-35485 describe compressors that incorporate oil recovery devices. Each of these compressors has a housing, which houses a discharge chamber, a crank chamber, and cylinder bores. A rotatable drive shaft is supported in the housing such that it extends through the crank chamber. A swash plate is supported in the crank chamber and supported by the drive shaft such that it rotates integrally with the drive shaft. A piston is accommodated in each cylinder bore and coupled to the swash plate. When the drive shaft is rotated by an external drive source, such as an automotive engine, the swash plate converts the rotation of the drive shaft to linear reciprocation of each piston in the associated cylinder bore. The reciprocation of each piston draws refrigerant gas into the cylinder bore, compresses the gas, and discharges the gas into the discharge chamber.




A typical compressor has a muffler located downstream of the discharge chamber. The muffler has a gas outlet that is connected with an external refrigerant circuit. Accordingly, the refrigerant gas in the discharge chamber is sent to the external refrigerant circuit by way of the muffler. The muffler attenuates the pressure pulsation of the refrigerant gas. This reduces vibrations and noise, which result from pressure pulsation of the refrigerant gas.




Atomized lubricating oil is suspended in the refrigerant gas to lubricate moving parts in the compressor as the refrigerant gas flows through the compressor. However, the lubricating oil that travels through the compressor is sent to the external refrigerant circuit together with the refrigerant gas. If a large amount of lubricating oil is discharged from the compressor, the amount of lubricating oil in the compressor decreases. This may lead to insufficient lubrication. Accordingly, the mufflers of the compressors described in the above publications incorporate a device for separating and recovering the lubricating oil from the refrigerant gas. The oil recovery device includes an oil separating chamber, which is arranged in the muffler, and a cylindrical tube, which is secured to the gas outlet such that the tube projects into the oil separating compartment. Further, a recovery passage connects the oil separating chamber to the crank chamber.




As the refrigerant gas flows from the muffler toward the external refrigerant circuit, the refrigerant gas swirls about the tube in the oil separating chamber. The refrigerant gas then enters the tube and flows through the gas outlet into the external refrigerant circuit. Centrifugal force acts on the refrigerant gas swirling about the tube. The centrifugal force separates the lubricating oil from the refrigerant gas. The separated lubricating oil is then sent to the crank chamber through the recovery passage. This maintains satisfactory lubrication in the compressor.




The location of the gas outlet is normally changed in accordance with the type of vehicle in which the compressor is installed. The layout of various equipment in the engine compartment differs in each type of vehicle. Thus, the arrangement of the compressor and the external refrigerant circuit depends on the spatial limitations resulting from the layout of the engine compartment. There are cases in which the location of the gas outlet on the compressor must be changed because of the engine compartment layout. As a result, the structure of the oil recovery device must also be changed. Such changes decrease production efficiency and increases costs.




SUMMARY OF THE INVENTION




Accordingly, it is an objective of the present invention to provide a compressor having an oil recovery device that permits the location of the gas outlet to be easily changed without making changes to the oil recovery device.




To achieve the above objective, the present invention provides a compressor for compressing gas that contains atomized oil. The compressor includes a housing, a gas compression mechanism located within the housing, and a discharge chamber into which the gas compressed by the compression mechanism is discharged. A muffler base is arranged on the housing. A muffler cover is attached to the muffler base such that a muffler is enclosed by the muffler base and the muffler cover. A partition separates the muffler into a first muffler chamber and a second muffler chamber. The first muffler chamber is defined by the muffler base and the partition. The second muffler chamber is defined by the muffler cover and the partition. The partition has an opening for connecting the first muffler chamber with the second muffler chamber. The muffler cover has a gas outlet connected with the second muffler chamber. A discharge passage connects the discharge chamber to the first muffler chamber. Compressed gas is sent out of the compressor by way of the discharge chamber, the discharge passage, the first muffler chamber, the partition opening, the second muffler chamber, and the gas outlet. Pressure pulsation of the compressed gas is attenuated by the first and second muffler chambers. The atomized oil is separated from the compressed gas when passing through the first muffler chamber. A recovery passage is connected to the first muffler chamber to drain the separated oil in the first muffler chamber to portions of the compressor requiring lubrication.











BRIEF DESCRIPTION OF THE DRAWINGS




The features of the present invention that are believed to be novel are set forth with particularity in the appended claims. The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:





FIG. 1

is a cross-sectional view showing a first embodiment of a variable displacement compressor according to the present invention;





FIG. 1A

is an enlarged view showing the encircled portion of

FIG. 1

;





FIG. 2

is a cross-sectional view taken along line


2





2


in

FIG. 1

;





FIG. 3

is a cross-sectional view showing a second embodiment of a variable displacement compressor according to the present invention;





FIG. 3A

is an enlarged view showing the encircled portion of

FIG. 3

;





FIG. 4

is a cross-sectional view taken along line


4





4


in

FIG. 3

; and





FIG. 5

is a partial cross-sectional view showing an oil recovery device employed in a further embodiment according to the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A first embodiment of a variable displacement compressor according to the present invention will now be described with reference to

FIGS. 1 and 2

. As shown in

FIG. 1

, the compressor has a front housing


11


, which is coupled to the front end of a cylinder block


12


. A rear housing


13


is coupled to the rear end of the cylinder block


12


with a valve plate


14


arranged in between. The front housing


11


, the cylinder block


12


, and the rear housing


13


define a compressor housing.




A crank chamber


15


is defined in the front housing


11


in front of the cylinder block


12


. A drive shaft


16


extends through the crank chamber


15


and is rotatably supported by the front housing


11


and the cylinder block


12


. The drive shaft


16


is connected to an external drive source, or an engine, by a clutch mechanism such as an electromagnetic clutch. During operation of the engine, the drive shaft


16


is rotated when the clutch connects the engine to the drive shaft


16


.




A rotor


22


is fixed to the drive shaft


16


in the crank chamber


15


. A drive plate, or swash plate


23


, is supported inclinably on the drive shaft


16


. A hinge mechanism


24


connects the swash plate


23


to the rotor


22


. The hinge mechanism


24


rotates the swash plate


23


integrally with the drive shaft


16


while permitting inclination of the swash plate


23


with respect to the drive shaft


16


.




Cylinder bores


12




a


(only one shown) extend through the cylinder block


12


. A single-headed piston


25


is accommodated in each cylinder bore


12




a


. Each piston


25


is coupled to the peripheral portion of the swash plate


23


by a pair of shoes


26


. The swash plate


23


and the shoes


26


convert the rotation of the drive shaft


16


to reciprocation of each piston


25


in the associated cylinder bore


12




a.






A suction chamber


27


and a discharge chamber


28


are defined in the rear housing


13


. A suction port


29


and a suction flap


30


, which opens and closes the suction port


29


are formed in the valve plate


14


in association with each cylinder bore


12




a


. A discharge port


31


and a discharge flap


32


, which opens and closes the discharge port


31


, are also formed in the valve plate


14


in association with each cylinder bore


12




a


. When each piston


25


moves from its top dead center position to its bottom dead center position, the refrigerant gas in the suction chamber


27


opens the suction flap


30


and enters the associated cylinder bore


12




a


through the suction port


29


. When the piston


25


moves from the bottom dead center position to the top dead center position, the refrigerant gas in the cylinder bore


12




a


is first compressed. The compressed gas then opens the discharge flap


32


and enters the discharge chamber


28


through the discharge port


31


. The drive shaft


16


, the swash plate


23


, and the pistons


25


define a compression mechanism for compressing the refrigerant gas.




A pressurizing passage


33


extends through the rear housing


13


, the valve plate


14


, and the cylinder block


12


to connect the discharge chamber


28


to the crank chamber


15


. A bleeding passage


34


extends through the center of the valve plate


14


. The rear end of the drive shaft


16


is inserted into a shaft bore


12




b


, which extends through the center of the cylinder block


12


, and is supported by a bearing. The refrigerant gas in the crank chamber


15


flows toward the suction chamber


27


by way of the shaft bore


12




b


, the space between the bearing and the drive shaft


16


, and the bleeding passage


34


.




A displacement control valve


35


is installed in the rear housing


13


and arranged in the pressurizing passage


33


. A communication passage


36


extends through the rear housing


13


to communicate the pressure of the suction chamber


27


to the control valve


35


. The control valve


35


includes a diaphragm


35




a


, which serves as a pressure sensing member, and a valve body


35




b


, which is operably connected to the diaphragm


35




a


by a rod.




The diaphragm


35




a


moves the valve body


35




b


in accordance with the pressure of the suction chamber


27


(suction pressure) communicated to the control valve


35


through the communication passage


36


. The movement of the valve body


35




b


alters the opened amount of the pressurizing passage


33


. The amount of refrigerant gas that flows into the crank chamber


15


from the discharge chamber


28


relies on the opened amount of the pressurizing passage


33


and determines the pressure of the crank chamber


15


. Therefore, the control valve


35


changes the difference between the pressure of the crank chamber


15


, which acts on one side of the pistons


25


, and the pressure of the cylinder bores


12




a


, which acts on the other side of the pistons


25


. Changes in the pressure difference alters the inclination of the swash plate


23


. This, in turn, changes the stroke of the pistons


25


and varies the displacement of the compressor.




As shown in

FIGS. 1 and 2

, a muffler base


41


projects integrally from the outer surface of the cylinder block


12


.




A muffler cover


42


is fixed to the top of the muffler base


41


. A muffler


43


is housed by the muffler base


41


and the muffler cover


42


. A gasket


44


, which serves as a partition, is arranged between the muffler base


41


and the muffler cover


42


to define a first muffler chamber


43


A, which is encompassed by the muffler base


41


, and a second muffler chamber


43


B, which is encompassed by the muffler cover


42


. As shown in

FIG. 1A

, the gasket


44


includes a flat metal base plate


44




a


and a synthetic resin rubber coating


44




b


, which is applied to the surface of the base plate


44




a


. The gasket


44


has a rim


45


, which seals the space between the muffler base


41


and the muffler cover


42


. The coating


44




b


has superior adhesion properties and securely seals the space between the muffler base


41


and the muffler cover


42


.




A discharge passage


47


connects the discharge chamber


28


to the first muffler chamber


43


A. The discharge passage


47


has an outlet


47




a


, which extends through the wall of the muffler base


41


to connect the discharge passage


47


with the first muffler chamber


43


A. An opening


46


extends through the gasket


44


to connect the first muffler chamber


43


A with the second muffler chamber


43


B. The opening


46


does not face and is misaligned with the discharge passage outlet


47




a


. A cylindrical separating tube


51


is formed integrally with the gasket


44


about the opening


46


projecting into the first muffler chamber


43


A. A gas outlet


48


extends through the top surface of the muffler cover


42


. The gas outlet


48


connects the second muffler chamber


43


B to an external refrigerant circuit.




A cylindrical wall


41




a


, which encompasses the separating tube


51


, projects from the bottom surface of the first muffler chamber


43


A. The top of the cylindrical wall


41




a


contacts the gasket


44


. The space between the inner side of the cylindrical wall


41




a


and the gasket


44


defines a swirling chamber


49


in the first muffler chamber


43


A. The separating tube


51


is arranged in the swirling chamber


49


such that its axis coincides with the axis of the swirling chamber


49


. An intake passage


50


extends through the cylindrical wall


41




a


to connect the first muffler chamber


43


A with the swirling chamber


49


. The intake passage


50


does not face and is misaligned with the discharge passage outlet


47




a


. The axis of the inlet passage


50


is tangential to the inner surface of the wall


41




a


, as shown in FIG.


2


.




A recovery passage


52


extends through the cylinder block


12


to connect the first muffler chamber


43


A, and particularly the swirling chamber


49


, to the crank chamber


15


. The recovery passage


52


has an inlet, which is located in the bottom surface of the swirling chamber


49


. The inlet of the recovery passage


52


is misaligned with both the discharge passage outlet


47




a


and the intake passage


50


. A filter


53


is arranged in the inlet. A throttle


52




a


is provided in the recovery passage


52


.




The refrigerant gas discharged into the discharge chamber


28


is sent to the external refrigerant circuit by way of the discharge passage


47


, the first muffler chamber


43


A, the intake passage


50


, the swirling chamber


49


, the opening


46


, the second muffler chamber


43


B, and the gas outlet


48


. The first and second muffler chambers


43


A,


43


B attenuate the pressure pulsation of the refrigerant gas. This reduces vibrations and noise, which result from pressure pulsation of the refrigerant gas.




Atomized lubricating oil is suspended in the refrigerant gas. The refrigerant gas thus lubricates the parts that move and contact other parts in the compressor, such as the swash plate


23


and the shoes


26


. The lubricating oil travels through the discharge chamber


28


and the discharge passage


47


and enters the first muffler chamber


43


A together with the refrigerant gas. When the stream of refrigerant gas collides against the inner surface of the muffler chamber


43


A and changes directions, some of the lubricating oil suspended in the refrigerant gas is separated from the gas and collected on the inner surface of the first muffler chamber


43


A. The separated lubricating oil then enters the swirling chamber


49


through the intake passage


50


together with the refrigerant gas.




The intake passage


50


is tangential to the inner surface of the swirling chamber


49


. Thus, the refrigerant gas that enters the swirling chamber


49


through the intake passage


50


swirls about the separating tube


51


. Centrifugal force acts on the refrigerant gas swirling about the separating tube


51


and effectively separates lubricating oil from the refrigerant gas. The refrigerant gas then flows into the second muffler chamber


43


B through the opening


46


and enters the external refrigerant circuit through the gas outlet


48


.




The lubricating oil separated from the refrigerant gas is collected in the swirling chamber


49


. The pressure in the swirling chamber


49


is higher than that in the crank chamber


15


. Therefore, the lubricating oil in the swirling chamber


49


is sent to the crank chamber


15


through the recovery passage


52


. Accordingly, satisfactory lubrication continues in the compressor.




The control valve


35


adjusts the amount of refrigerant gas that flows into the crank chamber


15


from the discharge chamber


28


. However, if a large amount of refrigerant gas flows from the swirling chamber


49


into the crank chamber


15


though the recovery passage


52


, this would interfere with the functions of the control valve


35


. In such case, the control valve


35


would not be able to properly control the compressor displacement. However, the throttle


52




a


in the recovery passage


52


limits the amount of refrigerant gas flowing into the crank chamber


15


from the swirling chamber


49


. Thus, the pressure in the crank chamber


15


is not significantly affected by the refrigerant gas from the swirling chamber


49


. Accordingly, the compressor displacement is not influenced by the refrigerant gas from the swirling chamber


49


.




Foreign matter in the lubricating oil may clog the recovery passage


52


, especially at the throttle


52




a


. However, the filter


53


, which is arranged at the inlet of the recovery passage


52


prevents foreign matter from entering the recovery passage


52


. Thus, the recovery passage


52


is kept open.




The gasket


44


divides the muffler


43


into two parts, the first muffler chamber


43


A and the second muffler chamber


43


B. The swirling chamber


49


and the separating tube


51


, which serve to separate lubricating oil from the refrigerant gas and recover the oil, are arranged in the first muffler chamber


43


A in association with the opening


46


of the gasket


44


. The recovery passage


52


connects the swirling chamber


49


to the crank chamber


15


. The gas outlet


48


, which is provided in the muffler cover


42


, is connected with the second muffler chamber


43


B.




Accordingly, the location of the gas outlet


48


does not affect the arrangement of the swirling chamber


49


, the separating tube


51


, and the recovery passage


52


. Thus, the compressor of the preferred embodiment may be applied to different types of vehicles merely by preparing muffler covers


42


having gas outlets


48


located at different positions. Other changes are not necessary. Since the structural changes to the compressor are minimal when adapting to different types of vehicles, the production of the compressor is simplified and productions costs are reduced.




The flow path of the refrigerant gas is complicated due to the two muffler chambers


43


A,


43


B, which are separated from each other. The intake passage


50


, the swirling chamber


49


, and the separating tube


51


further complicate the flow path of the refrigerant gas. This effectively attenuates the pressure pulsation of the refrigerant gas.




The gasket


44


not only seals the space between the muffler base


41


and the muffler cover


42


but also serves to partition the muffler


43


into two chambers. In addition, the separating tube


51


is formed integrally with the gasket


44


. This reduces the number of parts and provides a simplified structure in comparison to a compressor employing a gasket, a partition, and a separating tube that are formed independently from one another.




The intake passage


50


does not face and is misaligned with the outlet


47




a


of the discharge passage


47


in the first muffler chamber


43


A. Thus, the refrigerant gas that flows into the first muffler chamber


43


A through the discharge passage outlet


47




a


generally flows through the entire first muffler chamber


43


A before entering the swirling chamber


49


through the intake passage


50


. Accordingly, the lubricating oil separated from the refrigerant gas in the first muffler chamber


43


A is forced into the swirling chamber


49


by the stream of the refrigerant gas in the muffler chamber


43


A. In other words, all of the lubricating oil in the first muffler chamber


43


A is sent toward the swirling chamber


49


. This increases the recovery rate of the lubricating oil.




A second embodiment according to the present invention will now be described with reference to

FIGS. 3 and 4

. The description will center on parts differing the first embodiment. The swirling chamber


49


and the separating tube


51


of the first embodiment are not employed in this embodiment. Furthermore, the displacement control valve


35


is installed in the muffler base


41


and arranged midway in the recovery passage


52


. The recovery passage


52


functions not only to send lubricating oil to the crank chamber


15


but also as a pressurizing passage (corresponding to the pressurizing passage


33


employed in the embodiment of FIG.


1


). The recovery passage


52


does not have a throttle.




The recovery passage


52


has an inlet located in the bottom surface of the first muffler chamber


43


A directly below the opening


46


of the gasket


44


(FIG.


4


). An oil sink


55


is formed in the bottom surface of the first muffler chamber


43


A in association with the inlet of the recovery passage


52


. As shown in

FIG. 3A

, the structure of the gasket


44


is similar to that of the gasket


44


employed in the embodiment illustrated in FIG.


1


A.




Refrigerant gas flows into the first muffler chamber


43


A through the outlet


47




a


of the discharge passage


47


. When the stream of refrigerant gas contacts the inner surface of the muffler chamber


43


A and changes directions, some of the lubricating oil suspended in the refrigerant gas is separated from the gas and collected on the inner surface of the first muffler chamber


43


A. The separated lubricating oil is moved toward the opening


46


by the stream of refrigerant gas and collected in the oil sink


55


. When the control valve


35


opens the recovery passage


52


, the lubricating oil in the oil sink


55


is sent to the crank chamber


15


through the recovery passage


52


together with the refrigerant gas in the first muffler chamber


43


A. Accordingly, the second embodiment has the same advantages as the first embodiment.




The amount of lubricating oil supplied to the crank chamber


15


is varied in accordance with the opened amount of the recovery passage


52


, which is controlled by the control valve


35


. For example, if the displacement of the compressor is small, the amount of lubricating gas that flows into the compressor is small. This may lead to insufficient lubrication in the compressor. However, the control valve


35


increases the opened amount of the recovery passage


52


when decreasing the displacement of the compressor. In other words, the amount of lubricating oil supplied to the crank chamber


15


increases when the displacement of the compressor is small. This prevents insufficient lubrication.




In the second embodiment, the recovery passage


52


also serves as a pressurizing passage. Therefore, separate passages for each purpose need not be provided. This simplifies production of the compressor. Furthermore, the recovery passage


52


does not include a throttle. Thus, the diameter of the recovery passage


52


can be enlarged. This prevents foreign matter from clogging the recovery passage


52


. Accordingly, a filter for removing foreign matter need not be provided. This decreases the number of components. If necessary, however, a filter may be located in the oil sink


55


.




The opening


46


does not face and is misaligned with the outlet


47




a


of the discharge passage


47


. Also, the inlet of the recovery passage


52


is misaligned with the discharge passage outlet


47




a


as seen in FIG.


4


. Thus, the refrigerant gas that flows into the first muffler chamber


43


A though the discharge passage outlet


47




a


generally flows through the entire first muffler chamber


43


A before entering the second muffler chamber


43


B through the opening


46


. Accordingly, the lubricating oil separated from the refrigerant gas in the first muffler chamber


43


A is forced toward the opening


46


by the stream of the refrigerant gas in the muffler chamber


43


A. In other words, all of the lubricating oil in the first muffler chamber


43


A is collected in the oil sink


55


, which is located directly below the opening


46


. This increases the recovery rate of the lubricating oil.




The control valve


35


extends perpendicular to the axis of the drive shaft


16


in the muffler base


41


. This allows the dimensions of the compressor to be decreased in the axial direction.




It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. More specifically, the present invention may be embodied as described below.




As shown in

FIG. 5

, the separating tube


51


of the first embodiment may be replaced by a cylindrical separating pillar


61


, which projects from the bottom surface of the swirling chamber


49


. The separating pillar


61


is located directly below the connecting bore


46


such that the separating pillar


61


and the connecting bore


46


are coaxial. The refrigerant gas drawn into the swirling chamber


49


is swirled about the separating pillar


61


before flowing through the connecting bore


46


and into the second muffler chamber


43


B.




In the first embodiment, the outlet of the recovery passage


52


may be connected with the suction chamber


27


instead of the crank chamber


15


. The difference between the pressure of the swirling chamber


49


and the pressure of the suction chamber


27


is greater than the difference between the pressure of the swirling chamber


49


and the pressure of the crank chamber


15


. Accordingly, the lubricating oil collected in the swirling chamber


49


would be readily drawn into the suction chamber


27


through the recovery passage


52


.




In the first embodiment, the separating tube


51


and the gasket


44


may be formed separately. The separating pillar


61


of the embodiment illustrated in

FIG. 5

may be formed separately from the bottom surface of the swirling chamber


49


.




In the first embodiment, the displacement control valve


35


may be arranged in a bleeding passage that connects the crank chamber


15


to the suction chamber


27


. In this case, the control valve


35


adjusts the amount of refrigerant gas released into the suction chamber


27


from the crank chamber


15


to control the pressure of the crank chamber


15


.




In the above embodiments, the muffler base


41


may be formed integrally with the cylinder block


12


such that the opening of the muffler base


41


faces toward the front or toward the rear. In this case, a muffler cover


42


is formed integrally with either the front housing


11


or the rear housing


13


depending on which way the opening of the muffler base


41


faces. By coupling the cylinder block


12


to the front housing


11


or the rear housing


13


, a muffler


43


is formed between the muffler base


41


and the muffler cover


42


. On the other hand, the muffler base


41


may be formed on the front housing


11


or the rear housing


13


and the muffler cover


42


may be formed on the cylinder block


12


. Although not shown in

FIG. 1

, a gasket is arranged between the cylinder block


12


and each housing


11


,


13


to seal the space in between. Accordingly, the gasket may also serve to partition the muffler


43


into two chambers.




The present invention is not limited to variable displacement compressors such as that shown in FIG.


1


and may be applied to a fixed displacement type compressor. Additionally, the present invention is not limited to swash plate type compressors. For example, the present invention may be applied to vane type compressors, scroll type compressors, and wave cam type compressors.




Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.



Claims
  • 1. A compressor for compressing gas that contains atomized oil, the compressor including a housing, a gas compression mechanism located within the housing, and a discharge chamber into which the gas compressed by the compression mechanism is discharged, wherein the compressor comprises:a muffler base arranged on the housing; a muffler cover removably attached to the muffler base such that a muffler is enclosed by the muffler base and the muffler cover; a partition separating the muffler into a first muffler chamber and a second muffler chamber, the first muffler chamber being defined by the muffler base and the partition and the second muffler chamber being defined by the muffler cover and the partition, wherein the partition has an opening for connecting the first muffler chamber with the second muffler chamber, and wherein the muffler cover has a gas outlet connected with the second muffler chamber; a discharge passage connecting the discharge chamber to the first muffler chamber, wherein compressed gas is sent out of the compressor by way of the discharge chamber, the discharge passage, the first muffler chamber, the partition opening, the second muffler chamber, and the gas outlet, wherein pressure pulsation of the compressed gas is attenuated by the first and second muffler chambers, and wherein the atomized oil is separated from the compressed gas when passing through the first muffler chamber and the gas outlet is located at any one of a plurality of locations on the muffler cover without affecting the oil separating operation of the first muffler chamber; and a recovery passage connected to the first muffler chamber to drain the separated oil in the first muffler chamber to portions of the compressor requiring lubrication.
  • 2. The compressor according to claim 1, wherein the recovery passage has an inlet located in the vicinity of the partition opening.
  • 3. The compressor according to claim 2, wherein a filter is arranged in the inlet of the recovery passage.
  • 4. The compressor according to claim 1, wherein the discharge passage has an outlet connected with the first muffler chamber, and wherein the outlet of the discharge passage is misaligned with the partition opening.
  • 5. The compressor according to claim 1, wherein the first muffler chamber includes a gas swirling chamber, wherein the partition opening is connected with the swirling chamber and the recovery passage has an inlet connected with the swirling chamber, and wherein the compressed gas is swirled when drawn into the swirling chamber from the first muffler chamber so that centrifugal force acts on the swirling compressed gas and separates the oil from the compressed gas.
  • 6. The compressor according to claim 5, wherein the partition includes a tube projecting into the swirling chamber about the partition opening, the compressed gas being swirled about the tube in the swirling chamber.
  • 7. The compressor according to claim 5, wherein the swirling chamber accommodates a cylindrical pillar that is coaxial to the partition opening, the compressed gas being swirled about the cylindrical pillar in the swirling chamber.
  • 8. The compressor according to claim 1, wherein the partition includes a gasket for sealing the space between the muffler base and the muffler cover.
  • 9. The compressor according to claim 1, wherein the housing surrounds a crank chamber, which contains part of the compression mechanism, and wherein the recovery passage connects the first muffler chamber to the crank chamber.
  • 10. The compressor according to claim 9, wherein the recovery passage includes a throttle.
  • 11. The compressor according to claim 1, wherein the housing houses a crank chamber and a cylinder bore, and wherein the compression mechanism includes a drive shaft supported rotatably in the housing, a drive plate supported on the drive shaft and arranged in the crank chamber, and a piston operably connected to the drive plate and retained in the cylinder bore.
  • 12. The compressor according to claim 11, wherein the drive plate is a swash plate that is supported on the drive shaft, the swash plate being inclined with respect to the drive shaft to change the stroke of the piston and control the displacement of the compressor, the inclination of the swash plate being determined by the difference between the pressure of the crank chamber and the pressure of the cylinder bore, and wherein the compressor further comprises a control valve for controlling the pressure of the crank chamber.
  • 13. The compressor according to claim 12 further comprising a pressurizing passage for connecting the discharge chamber to the crank chamber, the control valve being arranged in the pressurizing passage to adjust the amount of gas flowing into the crank chamber from the discharge chamber.
  • 14. The compressor according to claim 13, wherein the recovery passage is joined with the pressurizing passage.
  • 15. The compressor according to claim 14, wherein the control valve is located in the muffler base.
  • 16. A compressor for compressing gas that contains atomized oil, the compressor including a housing, a gas compression mechanism arranged in the housing to compress the gas, and a discharge chamber into which the gas compressed by the compression mechanism is discharged, wherein the compressor comprises:a muffler base arranged on the housing; a muffler cover removably attached to the muffler base such that a muffler is enclosed by the muffler base and the muffler cover; a partition separating the muffler into the first muffler chamber and a second muffler chamber, the first muffler chamber being defined by the muffler base and the partition and the second muffler chamber being defined by the muffler cover and the partition, and wherein the muffler cover has a gas outlet connected with the second muffler chamber to send the compressed gas out of the compressor; a discharge passage connecting the discharge chamber to the first muffler chamber; a cylindrical wall defining a gas swirling chamber in the first muffler chamber, the cylindrical wall having an intake passage connecting the swirling chamber to the first muffler chamber, the partition having an opening connecting the swirling chamber to the second muffler chamber, wherein pressure pulsation of the compressed gas is attenuated by the first and second muffler chambers, wherein the compressed gas is swirled when drawn into the swirling chamber from the first muffler chamber, and wherein the oil is separated from the compressed gas by centrifugal force acting on the swirling compressed gas and the gas outlet is located at any one of a plurality of locations on the muffler cover independent of the location of the swirling chamber; and a recovery passage connected to the swirling chamber to drain the separated oil in the swirling chamber to parts requiring lubrication in the compressor.
  • 17. The compressor according to claim 16, wherein the housing surrounds a crank chamber, which contains part of the compression mechanism, and wherein the recovery passage connects the swirling chamber to the crank chamber.
  • 18. The compressor according to claim 16, wherein the discharge passage has an outlet connected with the first muffler chamber, wherein the outlet of the discharge passage is misaligned with the intake passage.
  • 19. The compressor according to claim 16, wherein the partition includes a tube projecting into the swirling chamber about the partition opening, the compressed gas being swirled about the tube in the swirling chamber.
  • 20. The compressor according to claim 19, wherein the partition includes a gasket for sealing the space between the muffler base and the muffler cover.
  • 21. A compressor for a vehicle air conditioning system, wherein the compressor comprises:a housing; a gas compression mechanism located within the housing; a discharge chamber into which gas compressed by the compression mechanism is discharged; a muffler base located on the housing; a muffler cover attached to the muffler base; a muffler housed by the muffler base and the muffler cover; a partition dividing the muffler into a first muffler chamber and a second muffler chamber, wherein the muffler base and the partition define the first muffler chamber, and the muffler cover and the partition define the second muffler chamber, and an opening is formed in the partition to connect the first and second muffler chambers; a discharge passage connecting the discharge chamber to the first muffler chamber, wherein the compressed gas travels by way of the discharge chamber, the discharge passage, the first muffler chamber, the partition opening, and the second muffler chamber, wherein pressure pulsation of the compressed gas is attenuated by the first and second muffler chambers, and wherein the first muffler chamber removes atomized oil from the compressed gas; and a gas outlet is formed in the muffler cover for permitting the compressed gas to exit the second muffler chamber to an external refrigeration circuit, wherein the gas outlet is located at any one of a plurality of locations on the muffler cover without affecting the oil separating operation of the first muffler chamber, and the muffler cover is readily removable from the muffler base, such that the compressor can be adapted to different vehicles by choosing a muffler cover that has the gas outlet in an appropriate location for the vehicle in which the compressor is to be installed.
Priority Claims (1)
Number Date Country Kind
9-355555 Dec 1997 JP
US Referenced Citations (6)
Number Name Date Kind
5518374 Ota et al. May 1996
5636974 Ikeda et al. Jun 1997
5734134 Park Mar 1998
5823294 Mizutani et al. Oct 1998
5893706 Kawaguchi et al. Apr 1999
5997257 Ishida et al. Dec 1999
Foreign Referenced Citations (5)
Number Date Country
196 14 186A Oct 1996 DE
5-240158 Sep 1993 JP
7-269485 Oct 1995 JP
8-35485 Feb 1996 JP
8-114182 May 1996 JP