Information
-
Patent Grant
-
6174140
-
Patent Number
6,174,140
-
Date Filed
Thursday, December 17, 199825 years ago
-
Date Issued
Tuesday, January 16, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Kamen; Noah P.
- Gimie; Mahmoud M
Agents
- Morgan & Finnegan, L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 417 2222
- 417 269
- 417 313
- 092 154
- 184 611
- 184 1042
-
International Classifications
-
Abstract
A compressor having a device for recovering lubricating oil. The compressor includes a discharge chamber and a muffler, which attenuates the pressure pulsation of refrigerant gas sent out from the discharge chamber. The muffler is defined by a muffler base, which is formed on the cylinder block, and a muffler cover, which is attached to the muffler base. The muffler includes a first muffler chamber and a second muffler chamber, which are connected by an opening. The muffler cover has a gas outlet for sending the refrigerant gas out of the compressor from the second muffler chamber. Lubricating oil separated from the refrigerant gas in the first muffler chamber is sent to the crank chamber through a recovery passage. The location of the gas outlet can be easily changed by replacing the muffler cover. Thus, the compressor can be easily adapted to different engine compartments.
Description
BACKGROUND OF THE INVENTION
The present invention relates to compressors that may be applied to, for example, automotive air-conditioning systems. More particularly, the present invention pertains to mechanisms for separating and recovering lubricating oil from refrigerant gas in compressors.
Japanese Unexamined Patent Publication No. 5-240158 and Japanese Unexamined Patent Publication No. 8-35485 describe compressors that incorporate oil recovery devices. Each of these compressors has a housing, which houses a discharge chamber, a crank chamber, and cylinder bores. A rotatable drive shaft is supported in the housing such that it extends through the crank chamber. A swash plate is supported in the crank chamber and supported by the drive shaft such that it rotates integrally with the drive shaft. A piston is accommodated in each cylinder bore and coupled to the swash plate. When the drive shaft is rotated by an external drive source, such as an automotive engine, the swash plate converts the rotation of the drive shaft to linear reciprocation of each piston in the associated cylinder bore. The reciprocation of each piston draws refrigerant gas into the cylinder bore, compresses the gas, and discharges the gas into the discharge chamber.
A typical compressor has a muffler located downstream of the discharge chamber. The muffler has a gas outlet that is connected with an external refrigerant circuit. Accordingly, the refrigerant gas in the discharge chamber is sent to the external refrigerant circuit by way of the muffler. The muffler attenuates the pressure pulsation of the refrigerant gas. This reduces vibrations and noise, which result from pressure pulsation of the refrigerant gas.
Atomized lubricating oil is suspended in the refrigerant gas to lubricate moving parts in the compressor as the refrigerant gas flows through the compressor. However, the lubricating oil that travels through the compressor is sent to the external refrigerant circuit together with the refrigerant gas. If a large amount of lubricating oil is discharged from the compressor, the amount of lubricating oil in the compressor decreases. This may lead to insufficient lubrication. Accordingly, the mufflers of the compressors described in the above publications incorporate a device for separating and recovering the lubricating oil from the refrigerant gas. The oil recovery device includes an oil separating chamber, which is arranged in the muffler, and a cylindrical tube, which is secured to the gas outlet such that the tube projects into the oil separating compartment. Further, a recovery passage connects the oil separating chamber to the crank chamber.
As the refrigerant gas flows from the muffler toward the external refrigerant circuit, the refrigerant gas swirls about the tube in the oil separating chamber. The refrigerant gas then enters the tube and flows through the gas outlet into the external refrigerant circuit. Centrifugal force acts on the refrigerant gas swirling about the tube. The centrifugal force separates the lubricating oil from the refrigerant gas. The separated lubricating oil is then sent to the crank chamber through the recovery passage. This maintains satisfactory lubrication in the compressor.
The location of the gas outlet is normally changed in accordance with the type of vehicle in which the compressor is installed. The layout of various equipment in the engine compartment differs in each type of vehicle. Thus, the arrangement of the compressor and the external refrigerant circuit depends on the spatial limitations resulting from the layout of the engine compartment. There are cases in which the location of the gas outlet on the compressor must be changed because of the engine compartment layout. As a result, the structure of the oil recovery device must also be changed. Such changes decrease production efficiency and increases costs.
SUMMARY OF THE INVENTION
Accordingly, it is an objective of the present invention to provide a compressor having an oil recovery device that permits the location of the gas outlet to be easily changed without making changes to the oil recovery device.
To achieve the above objective, the present invention provides a compressor for compressing gas that contains atomized oil. The compressor includes a housing, a gas compression mechanism located within the housing, and a discharge chamber into which the gas compressed by the compression mechanism is discharged. A muffler base is arranged on the housing. A muffler cover is attached to the muffler base such that a muffler is enclosed by the muffler base and the muffler cover. A partition separates the muffler into a first muffler chamber and a second muffler chamber. The first muffler chamber is defined by the muffler base and the partition. The second muffler chamber is defined by the muffler cover and the partition. The partition has an opening for connecting the first muffler chamber with the second muffler chamber. The muffler cover has a gas outlet connected with the second muffler chamber. A discharge passage connects the discharge chamber to the first muffler chamber. Compressed gas is sent out of the compressor by way of the discharge chamber, the discharge passage, the first muffler chamber, the partition opening, the second muffler chamber, and the gas outlet. Pressure pulsation of the compressed gas is attenuated by the first and second muffler chambers. The atomized oil is separated from the compressed gas when passing through the first muffler chamber. A recovery passage is connected to the first muffler chamber to drain the separated oil in the first muffler chamber to portions of the compressor requiring lubrication.
BRIEF DESCRIPTION OF THE DRAWINGS
The features of the present invention that are believed to be novel are set forth with particularity in the appended claims. The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
FIG. 1
is a cross-sectional view showing a first embodiment of a variable displacement compressor according to the present invention;
FIG. 1A
is an enlarged view showing the encircled portion of
FIG. 1
;
FIG. 2
is a cross-sectional view taken along line
2
—
2
in
FIG. 1
;
FIG. 3
is a cross-sectional view showing a second embodiment of a variable displacement compressor according to the present invention;
FIG. 3A
is an enlarged view showing the encircled portion of
FIG. 3
;
FIG. 4
is a cross-sectional view taken along line
4
—
4
in
FIG. 3
; and
FIG. 5
is a partial cross-sectional view showing an oil recovery device employed in a further embodiment according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A first embodiment of a variable displacement compressor according to the present invention will now be described with reference to
FIGS. 1 and 2
. As shown in
FIG. 1
, the compressor has a front housing
11
, which is coupled to the front end of a cylinder block
12
. A rear housing
13
is coupled to the rear end of the cylinder block
12
with a valve plate
14
arranged in between. The front housing
11
, the cylinder block
12
, and the rear housing
13
define a compressor housing.
A crank chamber
15
is defined in the front housing
11
in front of the cylinder block
12
. A drive shaft
16
extends through the crank chamber
15
and is rotatably supported by the front housing
11
and the cylinder block
12
. The drive shaft
16
is connected to an external drive source, or an engine, by a clutch mechanism such as an electromagnetic clutch. During operation of the engine, the drive shaft
16
is rotated when the clutch connects the engine to the drive shaft
16
.
A rotor
22
is fixed to the drive shaft
16
in the crank chamber
15
. A drive plate, or swash plate
23
, is supported inclinably on the drive shaft
16
. A hinge mechanism
24
connects the swash plate
23
to the rotor
22
. The hinge mechanism
24
rotates the swash plate
23
integrally with the drive shaft
16
while permitting inclination of the swash plate
23
with respect to the drive shaft
16
.
Cylinder bores
12
a
(only one shown) extend through the cylinder block
12
. A single-headed piston
25
is accommodated in each cylinder bore
12
a
. Each piston
25
is coupled to the peripheral portion of the swash plate
23
by a pair of shoes
26
. The swash plate
23
and the shoes
26
convert the rotation of the drive shaft
16
to reciprocation of each piston
25
in the associated cylinder bore
12
a.
A suction chamber
27
and a discharge chamber
28
are defined in the rear housing
13
. A suction port
29
and a suction flap
30
, which opens and closes the suction port
29
are formed in the valve plate
14
in association with each cylinder bore
12
a
. A discharge port
31
and a discharge flap
32
, which opens and closes the discharge port
31
, are also formed in the valve plate
14
in association with each cylinder bore
12
a
. When each piston
25
moves from its top dead center position to its bottom dead center position, the refrigerant gas in the suction chamber
27
opens the suction flap
30
and enters the associated cylinder bore
12
a
through the suction port
29
. When the piston
25
moves from the bottom dead center position to the top dead center position, the refrigerant gas in the cylinder bore
12
a
is first compressed. The compressed gas then opens the discharge flap
32
and enters the discharge chamber
28
through the discharge port
31
. The drive shaft
16
, the swash plate
23
, and the pistons
25
define a compression mechanism for compressing the refrigerant gas.
A pressurizing passage
33
extends through the rear housing
13
, the valve plate
14
, and the cylinder block
12
to connect the discharge chamber
28
to the crank chamber
15
. A bleeding passage
34
extends through the center of the valve plate
14
. The rear end of the drive shaft
16
is inserted into a shaft bore
12
b
, which extends through the center of the cylinder block
12
, and is supported by a bearing. The refrigerant gas in the crank chamber
15
flows toward the suction chamber
27
by way of the shaft bore
12
b
, the space between the bearing and the drive shaft
16
, and the bleeding passage
34
.
A displacement control valve
35
is installed in the rear housing
13
and arranged in the pressurizing passage
33
. A communication passage
36
extends through the rear housing
13
to communicate the pressure of the suction chamber
27
to the control valve
35
. The control valve
35
includes a diaphragm
35
a
, which serves as a pressure sensing member, and a valve body
35
b
, which is operably connected to the diaphragm
35
a
by a rod.
The diaphragm
35
a
moves the valve body
35
b
in accordance with the pressure of the suction chamber
27
(suction pressure) communicated to the control valve
35
through the communication passage
36
. The movement of the valve body
35
b
alters the opened amount of the pressurizing passage
33
. The amount of refrigerant gas that flows into the crank chamber
15
from the discharge chamber
28
relies on the opened amount of the pressurizing passage
33
and determines the pressure of the crank chamber
15
. Therefore, the control valve
35
changes the difference between the pressure of the crank chamber
15
, which acts on one side of the pistons
25
, and the pressure of the cylinder bores
12
a
, which acts on the other side of the pistons
25
. Changes in the pressure difference alters the inclination of the swash plate
23
. This, in turn, changes the stroke of the pistons
25
and varies the displacement of the compressor.
As shown in
FIGS. 1 and 2
, a muffler base
41
projects integrally from the outer surface of the cylinder block
12
.
A muffler cover
42
is fixed to the top of the muffler base
41
. A muffler
43
is housed by the muffler base
41
and the muffler cover
42
. A gasket
44
, which serves as a partition, is arranged between the muffler base
41
and the muffler cover
42
to define a first muffler chamber
43
A, which is encompassed by the muffler base
41
, and a second muffler chamber
43
B, which is encompassed by the muffler cover
42
. As shown in
FIG. 1A
, the gasket
44
includes a flat metal base plate
44
a
and a synthetic resin rubber coating
44
b
, which is applied to the surface of the base plate
44
a
. The gasket
44
has a rim
45
, which seals the space between the muffler base
41
and the muffler cover
42
. The coating
44
b
has superior adhesion properties and securely seals the space between the muffler base
41
and the muffler cover
42
.
A discharge passage
47
connects the discharge chamber
28
to the first muffler chamber
43
A. The discharge passage
47
has an outlet
47
a
, which extends through the wall of the muffler base
41
to connect the discharge passage
47
with the first muffler chamber
43
A. An opening
46
extends through the gasket
44
to connect the first muffler chamber
43
A with the second muffler chamber
43
B. The opening
46
does not face and is misaligned with the discharge passage outlet
47
a
. A cylindrical separating tube
51
is formed integrally with the gasket
44
about the opening
46
projecting into the first muffler chamber
43
A. A gas outlet
48
extends through the top surface of the muffler cover
42
. The gas outlet
48
connects the second muffler chamber
43
B to an external refrigerant circuit.
A cylindrical wall
41
a
, which encompasses the separating tube
51
, projects from the bottom surface of the first muffler chamber
43
A. The top of the cylindrical wall
41
a
contacts the gasket
44
. The space between the inner side of the cylindrical wall
41
a
and the gasket
44
defines a swirling chamber
49
in the first muffler chamber
43
A. The separating tube
51
is arranged in the swirling chamber
49
such that its axis coincides with the axis of the swirling chamber
49
. An intake passage
50
extends through the cylindrical wall
41
a
to connect the first muffler chamber
43
A with the swirling chamber
49
. The intake passage
50
does not face and is misaligned with the discharge passage outlet
47
a
. The axis of the inlet passage
50
is tangential to the inner surface of the wall
41
a
, as shown in FIG.
2
.
A recovery passage
52
extends through the cylinder block
12
to connect the first muffler chamber
43
A, and particularly the swirling chamber
49
, to the crank chamber
15
. The recovery passage
52
has an inlet, which is located in the bottom surface of the swirling chamber
49
. The inlet of the recovery passage
52
is misaligned with both the discharge passage outlet
47
a
and the intake passage
50
. A filter
53
is arranged in the inlet. A throttle
52
a
is provided in the recovery passage
52
.
The refrigerant gas discharged into the discharge chamber
28
is sent to the external refrigerant circuit by way of the discharge passage
47
, the first muffler chamber
43
A, the intake passage
50
, the swirling chamber
49
, the opening
46
, the second muffler chamber
43
B, and the gas outlet
48
. The first and second muffler chambers
43
A,
43
B attenuate the pressure pulsation of the refrigerant gas. This reduces vibrations and noise, which result from pressure pulsation of the refrigerant gas.
Atomized lubricating oil is suspended in the refrigerant gas. The refrigerant gas thus lubricates the parts that move and contact other parts in the compressor, such as the swash plate
23
and the shoes
26
. The lubricating oil travels through the discharge chamber
28
and the discharge passage
47
and enters the first muffler chamber
43
A together with the refrigerant gas. When the stream of refrigerant gas collides against the inner surface of the muffler chamber
43
A and changes directions, some of the lubricating oil suspended in the refrigerant gas is separated from the gas and collected on the inner surface of the first muffler chamber
43
A. The separated lubricating oil then enters the swirling chamber
49
through the intake passage
50
together with the refrigerant gas.
The intake passage
50
is tangential to the inner surface of the swirling chamber
49
. Thus, the refrigerant gas that enters the swirling chamber
49
through the intake passage
50
swirls about the separating tube
51
. Centrifugal force acts on the refrigerant gas swirling about the separating tube
51
and effectively separates lubricating oil from the refrigerant gas. The refrigerant gas then flows into the second muffler chamber
43
B through the opening
46
and enters the external refrigerant circuit through the gas outlet
48
.
The lubricating oil separated from the refrigerant gas is collected in the swirling chamber
49
. The pressure in the swirling chamber
49
is higher than that in the crank chamber
15
. Therefore, the lubricating oil in the swirling chamber
49
is sent to the crank chamber
15
through the recovery passage
52
. Accordingly, satisfactory lubrication continues in the compressor.
The control valve
35
adjusts the amount of refrigerant gas that flows into the crank chamber
15
from the discharge chamber
28
. However, if a large amount of refrigerant gas flows from the swirling chamber
49
into the crank chamber
15
though the recovery passage
52
, this would interfere with the functions of the control valve
35
. In such case, the control valve
35
would not be able to properly control the compressor displacement. However, the throttle
52
a
in the recovery passage
52
limits the amount of refrigerant gas flowing into the crank chamber
15
from the swirling chamber
49
. Thus, the pressure in the crank chamber
15
is not significantly affected by the refrigerant gas from the swirling chamber
49
. Accordingly, the compressor displacement is not influenced by the refrigerant gas from the swirling chamber
49
.
Foreign matter in the lubricating oil may clog the recovery passage
52
, especially at the throttle
52
a
. However, the filter
53
, which is arranged at the inlet of the recovery passage
52
prevents foreign matter from entering the recovery passage
52
. Thus, the recovery passage
52
is kept open.
The gasket
44
divides the muffler
43
into two parts, the first muffler chamber
43
A and the second muffler chamber
43
B. The swirling chamber
49
and the separating tube
51
, which serve to separate lubricating oil from the refrigerant gas and recover the oil, are arranged in the first muffler chamber
43
A in association with the opening
46
of the gasket
44
. The recovery passage
52
connects the swirling chamber
49
to the crank chamber
15
. The gas outlet
48
, which is provided in the muffler cover
42
, is connected with the second muffler chamber
43
B.
Accordingly, the location of the gas outlet
48
does not affect the arrangement of the swirling chamber
49
, the separating tube
51
, and the recovery passage
52
. Thus, the compressor of the preferred embodiment may be applied to different types of vehicles merely by preparing muffler covers
42
having gas outlets
48
located at different positions. Other changes are not necessary. Since the structural changes to the compressor are minimal when adapting to different types of vehicles, the production of the compressor is simplified and productions costs are reduced.
The flow path of the refrigerant gas is complicated due to the two muffler chambers
43
A,
43
B, which are separated from each other. The intake passage
50
, the swirling chamber
49
, and the separating tube
51
further complicate the flow path of the refrigerant gas. This effectively attenuates the pressure pulsation of the refrigerant gas.
The gasket
44
not only seals the space between the muffler base
41
and the muffler cover
42
but also serves to partition the muffler
43
into two chambers. In addition, the separating tube
51
is formed integrally with the gasket
44
. This reduces the number of parts and provides a simplified structure in comparison to a compressor employing a gasket, a partition, and a separating tube that are formed independently from one another.
The intake passage
50
does not face and is misaligned with the outlet
47
a
of the discharge passage
47
in the first muffler chamber
43
A. Thus, the refrigerant gas that flows into the first muffler chamber
43
A through the discharge passage outlet
47
a
generally flows through the entire first muffler chamber
43
A before entering the swirling chamber
49
through the intake passage
50
. Accordingly, the lubricating oil separated from the refrigerant gas in the first muffler chamber
43
A is forced into the swirling chamber
49
by the stream of the refrigerant gas in the muffler chamber
43
A. In other words, all of the lubricating oil in the first muffler chamber
43
A is sent toward the swirling chamber
49
. This increases the recovery rate of the lubricating oil.
A second embodiment according to the present invention will now be described with reference to
FIGS. 3 and 4
. The description will center on parts differing the first embodiment. The swirling chamber
49
and the separating tube
51
of the first embodiment are not employed in this embodiment. Furthermore, the displacement control valve
35
is installed in the muffler base
41
and arranged midway in the recovery passage
52
. The recovery passage
52
functions not only to send lubricating oil to the crank chamber
15
but also as a pressurizing passage (corresponding to the pressurizing passage
33
employed in the embodiment of FIG.
1
). The recovery passage
52
does not have a throttle.
The recovery passage
52
has an inlet located in the bottom surface of the first muffler chamber
43
A directly below the opening
46
of the gasket
44
(FIG.
4
). An oil sink
55
is formed in the bottom surface of the first muffler chamber
43
A in association with the inlet of the recovery passage
52
. As shown in
FIG. 3A
, the structure of the gasket
44
is similar to that of the gasket
44
employed in the embodiment illustrated in FIG.
1
A.
Refrigerant gas flows into the first muffler chamber
43
A through the outlet
47
a
of the discharge passage
47
. When the stream of refrigerant gas contacts the inner surface of the muffler chamber
43
A and changes directions, some of the lubricating oil suspended in the refrigerant gas is separated from the gas and collected on the inner surface of the first muffler chamber
43
A. The separated lubricating oil is moved toward the opening
46
by the stream of refrigerant gas and collected in the oil sink
55
. When the control valve
35
opens the recovery passage
52
, the lubricating oil in the oil sink
55
is sent to the crank chamber
15
through the recovery passage
52
together with the refrigerant gas in the first muffler chamber
43
A. Accordingly, the second embodiment has the same advantages as the first embodiment.
The amount of lubricating oil supplied to the crank chamber
15
is varied in accordance with the opened amount of the recovery passage
52
, which is controlled by the control valve
35
. For example, if the displacement of the compressor is small, the amount of lubricating gas that flows into the compressor is small. This may lead to insufficient lubrication in the compressor. However, the control valve
35
increases the opened amount of the recovery passage
52
when decreasing the displacement of the compressor. In other words, the amount of lubricating oil supplied to the crank chamber
15
increases when the displacement of the compressor is small. This prevents insufficient lubrication.
In the second embodiment, the recovery passage
52
also serves as a pressurizing passage. Therefore, separate passages for each purpose need not be provided. This simplifies production of the compressor. Furthermore, the recovery passage
52
does not include a throttle. Thus, the diameter of the recovery passage
52
can be enlarged. This prevents foreign matter from clogging the recovery passage
52
. Accordingly, a filter for removing foreign matter need not be provided. This decreases the number of components. If necessary, however, a filter may be located in the oil sink
55
.
The opening
46
does not face and is misaligned with the outlet
47
a
of the discharge passage
47
. Also, the inlet of the recovery passage
52
is misaligned with the discharge passage outlet
47
a
as seen in FIG.
4
. Thus, the refrigerant gas that flows into the first muffler chamber
43
A though the discharge passage outlet
47
a
generally flows through the entire first muffler chamber
43
A before entering the second muffler chamber
43
B through the opening
46
. Accordingly, the lubricating oil separated from the refrigerant gas in the first muffler chamber
43
A is forced toward the opening
46
by the stream of the refrigerant gas in the muffler chamber
43
A. In other words, all of the lubricating oil in the first muffler chamber
43
A is collected in the oil sink
55
, which is located directly below the opening
46
. This increases the recovery rate of the lubricating oil.
The control valve
35
extends perpendicular to the axis of the drive shaft
16
in the muffler base
41
. This allows the dimensions of the compressor to be decreased in the axial direction.
It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. More specifically, the present invention may be embodied as described below.
As shown in
FIG. 5
, the separating tube
51
of the first embodiment may be replaced by a cylindrical separating pillar
61
, which projects from the bottom surface of the swirling chamber
49
. The separating pillar
61
is located directly below the connecting bore
46
such that the separating pillar
61
and the connecting bore
46
are coaxial. The refrigerant gas drawn into the swirling chamber
49
is swirled about the separating pillar
61
before flowing through the connecting bore
46
and into the second muffler chamber
43
B.
In the first embodiment, the outlet of the recovery passage
52
may be connected with the suction chamber
27
instead of the crank chamber
15
. The difference between the pressure of the swirling chamber
49
and the pressure of the suction chamber
27
is greater than the difference between the pressure of the swirling chamber
49
and the pressure of the crank chamber
15
. Accordingly, the lubricating oil collected in the swirling chamber
49
would be readily drawn into the suction chamber
27
through the recovery passage
52
.
In the first embodiment, the separating tube
51
and the gasket
44
may be formed separately. The separating pillar
61
of the embodiment illustrated in
FIG. 5
may be formed separately from the bottom surface of the swirling chamber
49
.
In the first embodiment, the displacement control valve
35
may be arranged in a bleeding passage that connects the crank chamber
15
to the suction chamber
27
. In this case, the control valve
35
adjusts the amount of refrigerant gas released into the suction chamber
27
from the crank chamber
15
to control the pressure of the crank chamber
15
.
In the above embodiments, the muffler base
41
may be formed integrally with the cylinder block
12
such that the opening of the muffler base
41
faces toward the front or toward the rear. In this case, a muffler cover
42
is formed integrally with either the front housing
11
or the rear housing
13
depending on which way the opening of the muffler base
41
faces. By coupling the cylinder block
12
to the front housing
11
or the rear housing
13
, a muffler
43
is formed between the muffler base
41
and the muffler cover
42
. On the other hand, the muffler base
41
may be formed on the front housing
11
or the rear housing
13
and the muffler cover
42
may be formed on the cylinder block
12
. Although not shown in
FIG. 1
, a gasket is arranged between the cylinder block
12
and each housing
11
,
13
to seal the space in between. Accordingly, the gasket may also serve to partition the muffler
43
into two chambers.
The present invention is not limited to variable displacement compressors such as that shown in FIG.
1
and may be applied to a fixed displacement type compressor. Additionally, the present invention is not limited to swash plate type compressors. For example, the present invention may be applied to vane type compressors, scroll type compressors, and wave cam type compressors.
Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Claims
- 1. A compressor for compressing gas that contains atomized oil, the compressor including a housing, a gas compression mechanism located within the housing, and a discharge chamber into which the gas compressed by the compression mechanism is discharged, wherein the compressor comprises:a muffler base arranged on the housing; a muffler cover removably attached to the muffler base such that a muffler is enclosed by the muffler base and the muffler cover; a partition separating the muffler into a first muffler chamber and a second muffler chamber, the first muffler chamber being defined by the muffler base and the partition and the second muffler chamber being defined by the muffler cover and the partition, wherein the partition has an opening for connecting the first muffler chamber with the second muffler chamber, and wherein the muffler cover has a gas outlet connected with the second muffler chamber; a discharge passage connecting the discharge chamber to the first muffler chamber, wherein compressed gas is sent out of the compressor by way of the discharge chamber, the discharge passage, the first muffler chamber, the partition opening, the second muffler chamber, and the gas outlet, wherein pressure pulsation of the compressed gas is attenuated by the first and second muffler chambers, and wherein the atomized oil is separated from the compressed gas when passing through the first muffler chamber and the gas outlet is located at any one of a plurality of locations on the muffler cover without affecting the oil separating operation of the first muffler chamber; and a recovery passage connected to the first muffler chamber to drain the separated oil in the first muffler chamber to portions of the compressor requiring lubrication.
- 2. The compressor according to claim 1, wherein the recovery passage has an inlet located in the vicinity of the partition opening.
- 3. The compressor according to claim 2, wherein a filter is arranged in the inlet of the recovery passage.
- 4. The compressor according to claim 1, wherein the discharge passage has an outlet connected with the first muffler chamber, and wherein the outlet of the discharge passage is misaligned with the partition opening.
- 5. The compressor according to claim 1, wherein the first muffler chamber includes a gas swirling chamber, wherein the partition opening is connected with the swirling chamber and the recovery passage has an inlet connected with the swirling chamber, and wherein the compressed gas is swirled when drawn into the swirling chamber from the first muffler chamber so that centrifugal force acts on the swirling compressed gas and separates the oil from the compressed gas.
- 6. The compressor according to claim 5, wherein the partition includes a tube projecting into the swirling chamber about the partition opening, the compressed gas being swirled about the tube in the swirling chamber.
- 7. The compressor according to claim 5, wherein the swirling chamber accommodates a cylindrical pillar that is coaxial to the partition opening, the compressed gas being swirled about the cylindrical pillar in the swirling chamber.
- 8. The compressor according to claim 1, wherein the partition includes a gasket for sealing the space between the muffler base and the muffler cover.
- 9. The compressor according to claim 1, wherein the housing surrounds a crank chamber, which contains part of the compression mechanism, and wherein the recovery passage connects the first muffler chamber to the crank chamber.
- 10. The compressor according to claim 9, wherein the recovery passage includes a throttle.
- 11. The compressor according to claim 1, wherein the housing houses a crank chamber and a cylinder bore, and wherein the compression mechanism includes a drive shaft supported rotatably in the housing, a drive plate supported on the drive shaft and arranged in the crank chamber, and a piston operably connected to the drive plate and retained in the cylinder bore.
- 12. The compressor according to claim 11, wherein the drive plate is a swash plate that is supported on the drive shaft, the swash plate being inclined with respect to the drive shaft to change the stroke of the piston and control the displacement of the compressor, the inclination of the swash plate being determined by the difference between the pressure of the crank chamber and the pressure of the cylinder bore, and wherein the compressor further comprises a control valve for controlling the pressure of the crank chamber.
- 13. The compressor according to claim 12 further comprising a pressurizing passage for connecting the discharge chamber to the crank chamber, the control valve being arranged in the pressurizing passage to adjust the amount of gas flowing into the crank chamber from the discharge chamber.
- 14. The compressor according to claim 13, wherein the recovery passage is joined with the pressurizing passage.
- 15. The compressor according to claim 14, wherein the control valve is located in the muffler base.
- 16. A compressor for compressing gas that contains atomized oil, the compressor including a housing, a gas compression mechanism arranged in the housing to compress the gas, and a discharge chamber into which the gas compressed by the compression mechanism is discharged, wherein the compressor comprises:a muffler base arranged on the housing; a muffler cover removably attached to the muffler base such that a muffler is enclosed by the muffler base and the muffler cover; a partition separating the muffler into the first muffler chamber and a second muffler chamber, the first muffler chamber being defined by the muffler base and the partition and the second muffler chamber being defined by the muffler cover and the partition, and wherein the muffler cover has a gas outlet connected with the second muffler chamber to send the compressed gas out of the compressor; a discharge passage connecting the discharge chamber to the first muffler chamber; a cylindrical wall defining a gas swirling chamber in the first muffler chamber, the cylindrical wall having an intake passage connecting the swirling chamber to the first muffler chamber, the partition having an opening connecting the swirling chamber to the second muffler chamber, wherein pressure pulsation of the compressed gas is attenuated by the first and second muffler chambers, wherein the compressed gas is swirled when drawn into the swirling chamber from the first muffler chamber, and wherein the oil is separated from the compressed gas by centrifugal force acting on the swirling compressed gas and the gas outlet is located at any one of a plurality of locations on the muffler cover independent of the location of the swirling chamber; and a recovery passage connected to the swirling chamber to drain the separated oil in the swirling chamber to parts requiring lubrication in the compressor.
- 17. The compressor according to claim 16, wherein the housing surrounds a crank chamber, which contains part of the compression mechanism, and wherein the recovery passage connects the swirling chamber to the crank chamber.
- 18. The compressor according to claim 16, wherein the discharge passage has an outlet connected with the first muffler chamber, wherein the outlet of the discharge passage is misaligned with the intake passage.
- 19. The compressor according to claim 16, wherein the partition includes a tube projecting into the swirling chamber about the partition opening, the compressed gas being swirled about the tube in the swirling chamber.
- 20. The compressor according to claim 19, wherein the partition includes a gasket for sealing the space between the muffler base and the muffler cover.
- 21. A compressor for a vehicle air conditioning system, wherein the compressor comprises:a housing; a gas compression mechanism located within the housing; a discharge chamber into which gas compressed by the compression mechanism is discharged; a muffler base located on the housing; a muffler cover attached to the muffler base; a muffler housed by the muffler base and the muffler cover; a partition dividing the muffler into a first muffler chamber and a second muffler chamber, wherein the muffler base and the partition define the first muffler chamber, and the muffler cover and the partition define the second muffler chamber, and an opening is formed in the partition to connect the first and second muffler chambers; a discharge passage connecting the discharge chamber to the first muffler chamber, wherein the compressed gas travels by way of the discharge chamber, the discharge passage, the first muffler chamber, the partition opening, and the second muffler chamber, wherein pressure pulsation of the compressed gas is attenuated by the first and second muffler chambers, and wherein the first muffler chamber removes atomized oil from the compressed gas; and a gas outlet is formed in the muffler cover for permitting the compressed gas to exit the second muffler chamber to an external refrigeration circuit, wherein the gas outlet is located at any one of a plurality of locations on the muffler cover without affecting the oil separating operation of the first muffler chamber, and the muffler cover is readily removable from the muffler base, such that the compressor can be adapted to different vehicles by choosing a muffler cover that has the gas outlet in an appropriate location for the vehicle in which the compressor is to be installed.
Priority Claims (1)
Number |
Date |
Country |
Kind |
9-355555 |
Dec 1997 |
JP |
|
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Oct 1996 |
DE |
5-240158 |
Sep 1993 |
JP |
7-269485 |
Oct 1995 |
JP |
8-35485 |
Feb 1996 |
JP |
8-114182 |
May 1996 |
JP |