This U.S. non-provisional patent application claims priority under 35 U.S.C. § 119 of Korean Patent Application No. 10-2022-0150941, filed on Nov. 11, 2022, the entire contents of which are hereby incorporated by reference.
The present disclosure herein relates to an oil-sorbent.
Oil-sorbents refer to substances that are used to adsorb and recover spilled oil from rivers, oceans, etc. Currently, polypropylene is typically used as an oil-sorbent in cleanup work and industrial sites and is a hydrophobic material. When oil is adsorbed with an oil-sorbent made of polypropylene, the oil may not be reused because the oil is not separable from a sorbent. Therefore, the oil-sorbent, which has adsorbed oil, is classified as waste and incinerated.
In addition, carbon monoxide emitted when an oil-sorbent made of polypropylene is burnt is toxic gas and thus harmful to the human body. When crude oil is burnt, only highly volatile gas is burnt, and harmful substance remains as it is to cause environmental pollution. The oil-sorbent made of polypropylene becomes heavier after adsorbing oil and sinks under the water or are lost. The oil-sorbent made of polypropylene does not decompose in nature and may therefore cause secondary pollution.
Accordingly, it is required to develop an oil adsorbent that not only adsorbs oil within a short time due to having excellent oil adsorption capacity but also is eco-friendly.
The present disclosure provides a structure of an oil-sorbent having excellent abilities for oil adsorption and oil desorption.
An embodiment of the inventive concept provides an oil-sorbent including a hydrophilic structure, the hydrophilic structure includes a plurality of macro pores, and each of the macro pores has an average diameter of about 2 mm and more.
In an embodiment, a surface of the hydrophilic structure may have hydrophilicity.
In an embodiment, the hydrophilic structure may further include a hydrophilic nano-substructure provided on the surface.
In an embodiment, the hydrophilic structure may have a water contact angle of greater than about 0° and less than about 40°.
In an embodiment, the hydrophilic structure may include a hydrophobic structure containing the macro pores and hydrophilic nano-substructures on the hydrophobic structure.
In an embodiment, each of the hydrophilic nano-substructures may have a shape protruding from the surface of the hydrophobic structure, and the hydrophilic nano-substructures may be spaced apart from each other.
In an embodiment, the hydrophobic structure may include a first metal, and the hydrophilic nano-substructures may include an oxide of a second metal different from the first metal.
In an embodiment, the first metal may include aluminum, and the second metal oxide may include titanium dioxide.
In an embodiment, the hydrophilic structure may include a hydrophobic structure containing the macro pores and a hydrophilic coating layer on the hydrophobic structure.
In an embodiment, the hydrophilic coating layer may have a smaller thickness than the hydrophobic structure.
In an embodiment, the hydrophilic coating layer may include a dopamine substance.
In an embodiment, the hydrophilic coating layer may include at least one of polyvinyl alcohol (PVA), polyallylamine hydrochloride, or mixtures thereof
In an embodiment, the hydrophobic structure may include polyurethane foam.
In an embodiment, the hydrophilic structure may further include a floating body disposed therein.
In an embodiment, the floating body may include air or hydrophobic material.
In an embodiment of the inventive concept, an oil-sorbent includes a hydrophilic structure containing a plurality of macro pores, and the hydrophilic structure has an open-porous structure and a porosity of at least 70%.
In an embodiment, the macro pores may have an average diameter of about 2 mm to about 7 mm.
In an embodiment, the hydrophilic structure may include at least one of dopamine, titanium dioxide, polyvinyl alcohol (PVA), or polyallylamine hydrochloride.
In an embodiment, the hydrophilic structure may include a hydrophobic structure containing the macro pores and a hydrophilic coating layer covering a surface of the hydrophobic structure.
In an embodiment, the hydrophilic structure may further include hydrophilic nano-substructures between the hydrophobic structure and the hydrophilic coating layer.
The accompanying drawings are included to provide a further understanding of the inventive concept, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the inventive concept and, together with the description, serve to explain principles of the inventive concept.
In the drawings:
The accompanying drawings are included to provide a further understanding of configurations and effectiveness of the inventive concept and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the inventive concept and, together with the description, serve to explain principles of the inventive concept. However, this is not intended to limit the inventive concept to an embodiment disclosed below, various forms may be applied, and various modifications may be made. However, the disclosure of the inventive concept is completed through the description of an embodiment. In addition, an embodiment of the inventive concept is provided to inform completely those skilled in the art of the scope of the inventive concept to which the present inventive concept belongs. In the accompanying drawings, the size of the components is illustrated as larger than an actual size for convenience of description, and the ratio of each component may be exaggerated or reduced.
Unless otherwise defined differently, all terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the inventive concept belongs. Hereinafter, the inventive concept will be explained in detail through an embodiment of the inventive concept with reference to the accompanying drawings.
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The macro pores OP may have an average diameter WI of several mm or more. The average diameter WI may be about 2 mm or more. For example, the average diameter WI may be about 2 nm to about 7 nm. The macro pores OP may be connected in a chain with each other. The hydrophilic structure 110 may have an open-cell structure or an open porous structure. The hydrophilic structure 110 may have a porosity of about 70% or more.
The surface of the hydrophilic structure 110 may have hydrophilicity. In this specification, having ‘hydrophilicity’ indicates having polarity, tending to adsorb water, and tending to be collected on the water.
In particular, a water contact angle between the surface of the hydrophilic structure 110 and water may be greater than about 0° and less than about 40°.
According to some embodiments, an entire material constituting the hydrophilic structure 110 may include a hydrophilic material. The hydrophilic material may include, for example, a hydrophilic polymer foam.
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Even after the oil-sorbent 100 has recovered from the oil layer 300, the oil 300C may still remain in the macro pores OP. Due to the surface tension and viscosity of the oil 300C, the oil 300C may stick together.
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An oil-sorbent according to Comparative Example A is composed of a hydrophobic structure having micrometer-scale micro pores. An oil-sorbent according to Comparative Example B contains a hydrophilic structure having micrometer-scale micro pores. Oil-sorbents according to Examples A through D respectively include hydrophilic structures having macro pores the porosities of which are gradually increased. The oil-sorbents according to Comparative Example B, and Examples A through D all employed the same material, except for a variation in pore size.
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An oil-sorbent according to the inventive concept may include a hydrophilic structure containing a plurality of macro pores. The macro pores may have an average diameter of about 2 mm. In the hydrophilic substructure, a water film that fills a part of an inside of the macro pores may be formed first in the process of adsorbing oil on water. The water film may prevent oil from strongly adhering to the hydrophilic structure when the oil penetrates the macro pores.
In addition, while preventing oil from being leaked out during movement of the oil-sorbent which has adsorbed the oil, the macro pore having a millimeter-scale diameter allow the oil to be easily released from the oil-sorbent in an oil desorption process after movement.
That is, an oil-sorbent according to the inventive concept may include a hydrophilic structure, the hydrophilic structure may include a plurality of macro pores, and thus the oil-sorbent may have excellent oil adsorption and oil desorption abilities.
Formation of Hydrophilic Nano-substructure: Formation of Nano-Substructure on Surface of Hydrophobic structure.
At a vacuum level of about 10−4 mmHg or less, about 30 sccm of oxygen (O2) gas was injected, and about 30 W of power was applied. A hydrophobic structure (for example, a macro porous aluminum foam, a macro porous hydrophobic polymer foam) was irradiated with ion beams using an ion beam sputter. As a result, a surface of the hydrophobic structure was surface-modified into a hydrophilic nano-substructure.
Formation of Hydrophilic Nano-Substructure: Formation of Nano-Substructure on Surface of Hydrophobic Structure
TiO2 nanoparticles (an average particle diameter of about 30 nm) and a macro porous aluminum foam (an aluminum plate with a purity of about 99.9% and a thickness of about 0.3 mm) were put into boiling water. The resultant was maintained for about 10 minutes and the macro porous aluminum foam was then removed from the solution. As a result, a nano-substructure having hydrophilicity was formed on a surface of the porous aluminum foam.
Formation of Hydrophilic Coating Layer
About 0.01 M of tris buffer with pH 8.5 was prepared. Specifically, about 4.829 g of Trizma® hydrochloride and about 8.402 g of Trizma® base were mixed to prepare about 1 L of tris buffer. The tris buffer was added to ethanol (EtOH) to prepare a solution. About 4 mg/ml of dopamine and about 1 mM of NaIO4 were added to the solution and mixed by stirring the solution, etc.
Then, the nano-substructure according to Example 1-1 was put into the solution and was coated for about 6 hours. After being coated, a washing process was performed. As a result, a hydrophilic coating layer was formed on the nano-substructure, and thereby the obtained nano-substructure has higher hydrophilicity than the nano-substructure according to Example 1-1
Formation of Hydrophilic Coating Layer
A polyvinyl alcohol (PVA) solution with a concentration of about 50 ppm to about 10000 ppm was prepared. At least one salt of NaCl, LiCl, KCl or MgCl2 was added to the PVA solution. A hydrophobic structure to be coated was immersed in the PVA solution and was coated for about 30 seconds through about 60 minutes. At a temperature of about 15° C. through 90° C., the hydrophobic structure was immersed in glutaric anhydride or in a maleic aldehyde solution.
Formation of Macro Pore
One kind of polyol and one kind of isocyanate (mainly, toluene diisocyanate was used) were placed in the slabstock foam manufacturing process line to prepare a foam. A large cell foam was made in an unopened state, and then the cell was opened in a film forming process to thereby secure air permeability.
Formation of Macro Pore
In a manufacturing process of soft slabstock form, the molecular weight, number of functional groups, crosslinking density, heat of reaction, and catalyst balance of a foaming additive were adjusted. As the foaming additive, polyether polyol, methylene diphenyl diisocyanate, and typical foaming additives were used.
An oil-sorbent according to the inventive concept may include a hydrophilic structure containing a plurality of macro pores. The macro pores may have an average diameter of about 2 mm and more and the hydrophilic structure may have a porosity of about 70% or more.
In a hydrophilic structure, first, a water film that fills a part of the inside of the macro pores may be formed in a process of adsorbing oil on water. The water film may prevent oil from strongly adhering to the hydrophilic structure when oil is introduced into the macro pores.
In addition, while preventing oil from being leaked out during movement of the oil-sorbent which has adsorbed the oil, the macro pore having a millimeter-scale diameter allow the oil to be easily released from the oil-sorbent in an oil desorption process after movement.
That is, since an oil-sorbent according to the inventive concept includes a hydrophilic structure, and the hydrophilic structure includes a plurality of macro pores, the oil-sorbent may have excellent oil adsorption and oil desorption abilities.
Although the embodiments of the inventive concept have been described, it is understood that the inventive concept should not be limited to these embodiments but various changes and modifications can be made by one ordinary skilled in the art within the spirit and scope of the inventive concept as hereinafter claimed. Therefore, it should be understood that the embodiments described above are exemplarily in all respects and not limited thereto.
Number | Date | Country | Kind |
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10-2022-0150941 | Nov 2022 | KR | national |