This application is based on and claims Convention priority to Japanese patent application No. 2013-238742, filed Nov. 19, 2013, the entire disclosure of which is herein incorporated by reference as a part of this application.
Field of the Invention
The present invention relates to an oil strainer which is disposed within an oil pan connected to a lower portion of a combustion engine and sucks oil, and an oil storage device for a vehicle including the oil strainer.
Description of Related Art
In a combustion engine mounted on a vehicle such as a motorcycle, an oil pan is disposed at a lower portion of the combustion engine, and oil is supplied to each component of the combustion engine by an oil pump which drives in conjunction with the combustion engine. An oil strainer is disposed between the oil pan and the oil pump in order to remove solid components from the oil (e.g., JP Laid-Open Patent Publication No. 2007-077925). The oil strainer includes a strainer main body forming a portion of an oil passage and an oil filter accommodated within the strainer main body, which oil filter removes solid components or debris.
The conventional oil strainer 200, as shown in
When the combustion engine stops, the oil pump also stops, and thus, the oil within the strainer main body 201 returns to the oil pan. However, in the oil strainer 200 in
An object of the present invention is to provide an oil strainer which is able to suppress remaining of oil within a strainer main body, and an oil storage device for a vehicle including the oil strainer.
In order to achieve the above-described object, an oil strainer according to the present invention is an oil strainer which is disposed within an oil pan connected to a lower portion of a combustion engine and sucks an oil. The oil strainer includes: a strainer main body accommodating a filter element and extending along an inclined reference surface inclined relative to a horizontal line; a suction port formed in a lower portion of the strainer main body; and a discharge port formed in an upper portion of the strainer main body.
According to this configuration, since the strainer main body which accommodates the filter element is inclined, when the combustion engine is stopped, an oil within the oil strainer flows and drops via the suction port into the oil pan. Thus, the oil is prevented from remaining within the strainer main body. Accordingly, deteriorated oil is easily discharged at the time of oil replacement.
In the oil strainer according to the present invention, the filter element is preferably disposed so as to be inclined parallel to the inclined reference surface. According to this configuration, since the filter element is disposed along a direction in which the strainer main body extends, the filter area is increased as compared to the case where the filter element is horizontally disposed, and therefore, the passage resistance is decreased.
In the oil strainer according to the present invention, preferably, the strainer main body is configured with two pan-shaped members joined together, the two pan-shaped members being separable from each other in a direction perpendicular to the inclined reference surface, and the filter element is disposed at an abutting surface where the two pan-shaped members abut each other. According to this configuration, the filter element which is disposed so as to be inclined is allowed to easily be disposed within the oil strainer. Furthermore, since the filter element is disposed at the abutting surface of the two pan-shaped members, it is easy to mount and dismount the filter element, and as a result, the maintenability improves.
An oil storage device for a vehicle according to the present invention includes the oil strainer according to the present invention and the oil pan. An inclined surface is formed on an inner bottom surface of the oil pan so as to extend gradually upwardly in one of frontward and rearward directions of the vehicle, and the oil strainer is disposed along the inclined surface. According to this configuration, it is possible to dispose the inclined strainer main body in accordance with the shape of the oil pan. In addition, even when the vehicle accelerates or decelerates, by positioning the suction port in a deepest portion of the oil pan, it is possible to stably suck the oil within the oil pan.
In the oil storage device for the vehicle according to the present invention, preferably, a discharge pipe portion having the discharge port is inserted into a connection portion provided in a crankcase of the combustion engine, from below, a support surface is formed on the strainer main body, and a seating surface on which the support surface is seated is formed on the inclined surface. According to this configuration, owing to the seating surface and the insertion structure, it is possible to stably support the oil strainer by the oil pan.
In the oil storage device for a vehicle according to the present invention, an inlet through which an oil is introduced into the oil pan preferably confronts an upper surface of the strainer main body from above. In this case, the inlet is, for example, an outlet of a relief valve of an oil passage. According to this configuration, even when the inlet is formed at a high position, the oil comes into contact with the upper surface of the strainer main body, then flows along the inclined surface of the strainer main body, and drops into the oil pan. Thus, it is possible to suppress occurrence of bubbles in the oil as compared to the case where the oil directly drops from the inlet onto an oil surface.
Any combination of at least two constructions, disclosed in the appended claims and/or the specification and/or the accompanying drawings should be construed as included within the scope of the present invention. In particular, any combination of two or more of the appended claims should be equally construed as included within the scope of the present invention.
In any event, the present invention will become more clearly understood from the following description of preferred embodiments thereof, when taken in conjunction with the accompanying drawings. However, the embodiments and the drawings are given only for the purpose of illustration and explanation, and are not to be taken as limiting the scope of the present invention in any way whatsoever, which scope is to be determined by the appended claims. In the accompanying drawings, like reference numerals are used to denote like parts throughout the several views, and:
A preferred embodiment of the present invention will now be described in detail with reference to the accompanying drawings, noting that the terms “left” and “right” used in the description in this specification are relative terms denoting respective position and/or directions relative to a motorcycle driver or motorcyclist maneuvering the motorcycle to travel forwards.
Meanwhile, a swingarm bracket 9 is provided at a rear end portion of the main frame 1 which is a lower intermediate portion of the motorcycle frame structure FR. A swingarm 12 is supported for movement in up and down direction about a pivot pin 16 fitted to the swingarm bracket 9. A rear wheel 14 is rotatably supported by a rear end portion of the swingarm 12. A motorcycle combustion engine E, which is a drive source, is fitted to the lower intermediate portion of the motorcycle frame structure FR at the front side of the swingarm bracket 9. This combustion engine E drives the rear wheel 14, which is a driven portion, via a drive chain 11. The combustion engine E is in the form of a parallel four-cylinder, four-stroke water-cooled combustion engine. It is, however, to be noted that the number of cylinders and stroke type of the combustion engine E are not necessarily limited to those described above.
The combustion engine E includes a crankshaft 26 which has a rotation axis extending in a right-left direction (vehicle widthwise direction), a crankcase 28 which supports the crankshaft 26, an oil pan 29 which is connected to a lower portion of the crankcase 28, a cylinder block 30 which projects upward from an upper surface of the crankcase 28, and a cylinder head 32 which is provided at the upper side of the cylinder block 30.
Four exhaust pipes 36 are fluid connected with four exhaust ports in a front surface of the cylinder head 32, respectively. Those four exhaust pipes 36 are merged together at a merging exhaust pipe 37 below the combustion engine E and are then fluid connected with a muffler 38 disposed at the right side of the rear wheel 14.
A fuel tank 15 is disposed on an upper portion of the main frame 1 and a driver's seat 18 and a fellow passenger's seat 20 are supported by the seat rail 2. Also, a cowling 22 made of a resinous material is mounted on a front portion of the motorcycle frame structure FR.
An oil strainer 40 which sucks an oil OL to filter is disposed within the oil pan 29. The oil pan 29 and the oil strainer 40 constitute an oil storage device 69 for a motorcycle.
As shown in
As shown in
Each of the suction port 48 and the discharge port 50 is formed in a tubular shape having an axis in the vertical direction. The strainer main body 46 is formed such that the area of a cross section (passage area) thereof perpendicular to the inclination direction in which the strainer main body 46 is inclined is sufficiently large as compared to the area of a cross section (passage area) of each of the suction port 48 and the discharge port 50 which is perpendicular to the direction of the axis thereof.
The inclination angle α of the inclined reference surface A is 35° to 55°, and is about 45° in the present embodiment. In the present embodiment, the angle of the inclined surface 44 of the oil pan 29 is also the same as the inclination angle α of the strainer main body 46, and the oil strainer 40 is disposed along the inclined surface 44.
The suction port 48 of the oil strainer 40 is located in the deep portion D1 of the oil pan 29. A drain hole 52 for draining the oil OL within the oil pan 29 is formed in a front wall of the deep portion D1 of the oil pan 29. That is, the suction port 48 and the drain hole 52 are located close to each other. In the present embodiment, the drain hole 52 is located in front of the suction port 48. In other words, the drain hole 52 and the discharge port 50 are located at opposite sides across the suction port 48. Accordingly, the oil OL that has flowed and dropped from the strainer main body 46 is effectively introduced into the drain hole 52, whereby it is possible to promote discharge of deteriorated oil.
An oil pump 54 is disposed within the crankcase 28 and above the discharge port 50 of the oil strainer 40, and the discharge port 50 and the oil pump 54 are fluidly connected to each other. The oil pump 54 has a rotary shaft 54a which is, for example, gear-connected or gear-meshed to the crankshaft 26 (
A relief valve 60 is disposed on the oil passage 58, and returns the oil OL within the oil passage 58 to the oil pan 29 when a supply pressure for the oil OL is high. The relief valve 60 has an outlet 62 located above an upper surface 72 of the strainer main body 46.
The filter element 45 is also disposed so as to be inclined along the inclined reference surface A of the strainer main body 46, that is, disposed parallel to the inclined reference surface A. Specifically, the strainer main body 46 is configured by joining together an upper half 64 and a lower half 66 which are two shallow prolonged pan-shaped members separable from each other in a direction perpendicular to the inclined reference surface A. The filter element 45 is disposed at an abutting surface 68 where these two upper half 64 and lower half 66 abut each other and is held between the upper and lower halves 64 and 66. The discharge port 50 is formed in the upper half 64, and the suction port 48 is formed in the lower half 66.
Each of the upper half 64 and the lower half 66 is formed from a resin, and the upper and lower halves 64 and 66 are joined together by means of, for example, an adhesive, vibration welding, or the like. It is, however, to be noted that the material and the joining method of the upper and lower halves 64 and 66 are not limited thereto.
A method of assembling the oil strainer 40 and the oil storage device 69 will be described. First, in a state where the filter element 45 is disposed at the abutting surface 68 of the upper half 64 and the lower half 66, the upper half 64 and the lower half 66 are joined together by means of an adhesive to assemble the oil strainer 40.
Next, an O-ring (not shown) is mounted on the discharge pipe portion 74 of the oil strainer 40. Then, the discharge pipe portion 74 is inserted into the connection portion 82 of the crankcase 28 from below so that an upper portion of the oil strainer 40 is supported by the crankcase 28. At that time, the engagement projection 84 of the connection portion 82 is brought into engagement with the rotation prevention unit 76 of the discharge pipe portion 74. Accordingly, the discharge pipe portion 74 is prevented from rotating about an axis thereof.
Subsequently, the oil pan 29 is connected to the crankcase 28 by using bolts 100. At that time, the support surfaces 70 of the strainer main body 46 are seated on the seating surfaces 43 of the inclined surface 44 of the oil pan 29 so that a lower portion of the oil strainer 40 is supported by the crankcase 28 via the oil pan 29. In this manner, the oil strainer 40 and the oil storage device 69 are supported by the crankcase 28.
When the combustion engine E starts up, the oil pump 54 is driven in conjunction of the start-up of the combustion engine E. The oil OL within the oil pan 29 is introduced via the suction port 48 into the strainer main body 46 of the oil strainer 40, and then the oil OL is, after removing solid components or debris from the oil OL by the filter element 45, discharged through the discharge port 50.
The oil OL discharged through the discharge port 50 is introduced into the oil pump 54, and then is, after pressurized by the oil pump 54, supplied via the oil passage 58 to the oil filter unit 56. The oil OL is cleaned by the oil filter unit 56 and then supplied via an oil cooler (not shown) to each component of the combustion engine E to lubricate and cool each component.
When the pressure within the oil passage 58 is high, the relief valve 60 opens to return the oil OL within the oil passage 58 to the oil pan 29. At that time, the oil OL discharged through the outlet 62 of the relief valve 60 comes into contact with the upper surface 72 of the oil strainer 40 and flows down along the inclined upper surface 72. Thus, bubbles do not occur on an oil surface within the oil pan 29.
During acceleration or deceleration of the motorcycle, the oil surface within the oil pan 29 is inclined as shown by double dotted lines L1 and L2 (
In addition, since the strainer main body 46 is inclined gradually upwardly towards the rear, a force is applied in a direction, in which the oil OL moves toward the suction port 48, due to an inertial force during acceleration. Thus, it is possible to prevent oil supply from being insufficient during acceleration in which a large amount of oil circulation is required.
An oil passage length P1 within the oil strainer 40 according to the present embodiment shown in
In the oil strainer 40 according to the present embodiment shown in
In addition, the length B1 of the strainer main body 46 in its extending direction in
Furthermore, it is possible to dispose a lower end portion X1 of the strainer main body 46 in
In addition, in the conventional oil strainer 200 in
In the above-described configuration, since the strainer main body 46, which accommodates the filter element 45, is inclined, when the combustion engine E stops, foreign matters in the oil OL within the strainer main body 46 flow along the inclined strainer main body 46 and drop into the oil pan 29. Therefore, foreign matters are prevented from remaining in the oil OL within the strainer main body 46. Thus, deteriorated oil is easily discharged at the time of oil replacement. As a result, it is possible to reduce a remaining amount of deteriorated oil and to replace the oil with a new oil, and thus it is possible to prevent a decrease in the combustion engine performance and to improve the durability of the combustion engine.
In addition, since the filter element 45 is also disposed so as to be inclined along the inclined reference surface A which extends in the extending direction of the strainer main body 46, it is possible to make the filter area large as compared to the case where the filter element is horizontally disposed. As a result, the passage resistance when the oil OL passes through the strainer main body 46 is decreased. Accordingly, it is possible to stably supply the oil while preventing the ability of the oil pump 54 from being excessive.
Furthermore, since the filter element 45 is disposed at the abutting surface 68 of the upper half 64 and the lower half 66, it is possible to easily dispose the filter element 45 within the strainer main body 46 such that the filter element 45 is inclined, and also it is easy to mount and dismount the filter element 45 to improve maintenability.
In addition, since the oil strainer 40 is disposed along the inclined surface 44 of the oil pan 29, it is possible to dispose the strainer main body 46, which is inclined, elongated, and large in size, in accordance with the shape of the oil pan 29.
Furthermore, the discharge pipe portion 74 of the oil strainer 40 is inserted into the connection portion 82 of the crankcase 28 from below, and the support surfaces 70 of the oil strainer 40 are seated on the inclined surface 44 of the oil pan 29. Therefore, it is possible to stably support the oil strainer 40 by the oil pan 29.
Moreover, the outlet 62 of the relief valve 60 confronts the upper surface 72 of the strainer main body 46 from above. Accordingly, the oil OL discharged through the outlet 62 flows on the upper surface 72 of the strainer main body 46, whereby it is possible to suppress occurrence of bubbles in the oil OL within the oil pan 29.
The present invention is not limited to the embodiment described above, and various additions, modifications, or deletions may be made without departing from the gist of the invention. For example, in the embodiment described above, the strainer main body 46 is disposed so as to be inclined gradually upwardly towards the rear, but the inclination direction thereof is not limited thereto. The oil strainer 40 according to the present invention is suitably used for a combustion engine having high requirements of lubrication and cooling by oil, such as a high-power combustion engine including a supercharger. For example, the oil strainer 40 according to the present invention is suitably used for a combustion engine that requires lubrication of a supercharger, lubrication of a power transmission system from the crankshaft 26 to the supercharger, jet-spraying of oil to a back surface of each piston, and the like. However, the oil strainer 40 according to the present invention is also applicable to a combustion engine that does not include a supercharger.
The oil strainer 40 and the oil storage device 69 according to the present invention are suitably used for a motorcycle, but are also applicable to vehicles other than a motorcycle. Furthermore, the oil strainer 40 according to the present invention is also applicable to a combustion engine for a ship or a combustion engine installed on the ground. Therefore, these are construed as included within the scope of the present invention.
Number | Date | Country | Kind |
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2013-238742 | Nov 2013 | JP | national |
Number | Name | Date | Kind |
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6390947 | Aoki | May 2002 | B1 |
6428699 | Iwata | Aug 2002 | B1 |
7318405 | Tanaka et al. | Jan 2008 | B2 |
20060201742 | Terashima | Sep 2006 | A1 |
20070062480 | Tanaka et al. | Mar 2007 | A1 |
Number | Date | Country |
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03-042009 | Apr 1991 | JP |
03-119514 | Dec 1991 | JP |
10-047031 | Feb 1998 | JP |
2006-322408 | Nov 2006 | JP |
2007-077925 | Mar 2007 | JP |
2007-170189 | Jul 2007 | JP |
2013-136976 | Jul 2011 | JP |
WO 0190539 | Nov 2001 | WO |
Entry |
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Notification of Reason(s) for Rejection Issued Feb. 28, 2017 for Corresponding Japanese Patent Application No. 2013-238742 with English Language Summary (4 pages). |
Number | Date | Country | |
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20150136064 A1 | May 2015 | US |