The present disclosure relates to an oil strainer for use in, for example, an engine or an automatic transmission mounted in an automobile.
Generally, an oil strainer includes a filter for filtering oil, and a casing housing the filter. The casing has an oil inlet opening through which oil in an oil pan is sucked and an oil outlet opening through which the filtered oil flows out. Thus, the oil strainer is configured such that the oil that has entered the casing through the oil inlet opening is filtered by the filter, and then, flows out through the oil outlet opening.
An oil pan in which an oil strainer is arranged may be designed thin, and in such a case, it is required that the casing of the oil strainer have a small dimension in the vertical direction. Further, various components and parts may be arranged inside an oil pan, and in such a case, it is required that the casing of the oil strainer be thin so as to prevent interference with the various components and parts in the oil pan.
For example, Japanese Patent No. 4054745 discloses an oil strainer having a thin casing. The casing of Japanese Patent No. 4054745 is flat and capable of housing a filter having a large effective filtration area, thanks to its flat shape. Thus, this oil strainer may ensure the filtration capability.
However, making a casing flat in order to increase the effective filtration area of a filter as disclosed in Japanese Patent No. 4054745 results in narrowing an oil passage toward an oil outlet opening. In addition, since an oil outlet opening generally has a circular shape, the cross-sectional shape of the oil passage changes significantly from the casing to the oil outlet opening. In this case, it is conceivable to increase the distance from the casing to the oil outlet opening in order to make the change in the cross-sectional shape of the oil passage gradual. However, such an increase in the distance results in an increase in the size of the oil strainer, and reduces layout flexibility in the oil pan. In view of this, the distance from the casing to the oil outlet opening has to be short, and consequently, the cross-sectional shape of the oil passage inevitably changes abruptly. This abrupt change in the cross-sectional shape of the oil passage hinders the oil in the casing from flowing smoothly toward the oil outlet opening. As a result, flow resistance of oil can increase disadvantageously.
In view of the foregoing, it is therefore an object of the present disclosure to provide an oil strainer which includes a flat casing which houses a filter and which is capable of allowing oil to flow smoothly toward an oil outlet and of reducing flow resistance of the oil.
To achieve the above object, the oil strainer of the present disclosure includes a casing which has a flat portion housing a filter and an oil outlet cylinder including an oil outlet opening. The oil strainer of the present disclosure further includes an extension portion which extends an oil passage cross section of a proximal end portion of the oil outlet cylinder in a width direction of the flat portion.
A first aspect of the present disclosure relates to an oil strainer. The oil strainer includes:
a filter (2) filtering oil; and
a casing (3) housing the filter (2), and having an oil inlet opening (5) through which the oil flows into the casing (3), and an oil outlet opening (4) through which the oil which has been filtered in the casing (3) flows out of the casing (3).
The casing (3) includes a flat portion (3a) having a flat shape with an arbitrary thickness and housing the filter (2), an oil outlet cylinder (3b) projecting from the flat portion (3a), having a cylindrical shape with an inside diameter smaller than a width, of the flat portion (3a), being perpendicular to a direction of an oil flow, and provided with the oil outlet opening (4) at a distal end of the oil outlet cylinder (3b), and an extension portion (13) extending a flow passage cross section of a proximal end portion of the oil outlet cylinder (3b) in a width direction of the flat portion (3a).
According to this aspect, since the portion in which the filter is housed is flat, the oil strainer may be arranged in a thin oil pan. In addition, interference of the oil strainer with various parts arranged in such an oil pan may be substantially prevented. Further, housing the filter in the flat portion may ensure that the filter has a sufficient effective filtration area, and may enhance the filtration capability.
The oil that has been filtered by the filter flows out of the flat portion into the oil outlet cylinder, and then flows out through the oil outlet opening. Here, since the proximal end portion of the oil outlet cylinder has a flow passage cross section extended due to the formation of the extension portion, even if the cross-sectional shape of the flat portion significantly differs from that of the oil outlet opening, the presence of the extension portion provided between the flat portion and the oil outlet opening makes the abrupt change in the cross-sectional shape gradual. As a result, the oil is allowed to flow smoothly from the flat portion toward the oil outlet opening, and flow resistance of the oil decreases.
A second aspect of the present disclosure is an embodiment of the first aspect. In the second aspect,
the extension portion (13) is located downstream, in a direction of oil flow, of a housing room (R) provided in the flat portion (3a) and housing the filter (2), and includes hollow space (S) communicating with the proximal end portion of the oil outlet cylinder (3b).
The above configuration enables the oil that has been filtered by the filter to flow into the hollow space of the extension portion, located downstream of the filter. This may reliably extend the flow passage cross section of the proximal end portion of the oil outlet cylinder. After having entered the hollow space, the oil flows into a distal end portion of the oil outlet cylinder to flow out through the oil outlet opening. Thus, the oil flows from the flat portion to the oil outlet opening even more smoothly.
A third aspect of the present disclosure is an embodiment of the first or second aspect. In the third aspect,
the casing (3) is formed by welding together a first casing component (10) and a second casing component (20) which are separate from each other in a thickness direction of the flat portion (3a).
The extension portion (13) protrudes from a proximal end portion of a peripheral wall (12) of the first casing component (10) toward an outside of the first casing component (10).
A rib (15a) is formed in a distal end portion of the peripheral wall (12) of the first casing component (10).
It is conceivable that forming the extension portion in the proximal end portion of the peripheral wall of the first casing component could make the peripheral wall easy to deform. According to the present disclosure, however, a rib is formed at the distal end portion of the peripheral wall, thereby substantially preventing the deformation of the peripheral wall in an effective manner. As a result, the first and second casing components may be welded reliably, while the deformation of the peripheral wall may be substantially prevented.
According to the first aspect of the present disclosure, the casing has the oil outlet cylinder projecting from the flat portion, which houses the filter, and having the oil outlet opening at the distal end, and the extension portion extends a flow passage cross section of the proximal end portion of the oil outlet cylinder in a width direction of the flat portion. In this manner, the abrupt change in the cross-sectional shape between the flat portion and the oil outlet opening becomes gradual. Thus, the oil is allowed to flow smoothly toward the oil outlet opening, and flow resistance of the oil may be reduced.
According to the second aspect of the present disclosure, the extension portion is located downstream, in the direction of the oil flow, of the filter housing room, and includes the hollow space communicating with the proximal end portion of the oil outlet cylinder.
Thus, the oil may be allowed to flow from the flat portion to the oil outlet opening more smoothly.
According to the third aspect of the present disclosure, when the first casing component and the second casing component are welded together to form the casing, deformation of the peripheral wall of the first casing component may be substantially prevented by the configuration in which the extension portion is formed in the proximal end portion of the peripheral wall of the first casing component, and the rib is formed in the distal end portion of the peripheral wall. Thus, the first and second casing components may be welded reliably, and a decrease in the weld strength may be substantially prevented.
An embodiment of the present disclosure will be described below in detail with reference to the drawings. Note that the following embodiment is merely a beneficial example in nature, and is not intended to limit the scope, application, or uses of the present disclosure.
The oil strainer 1 includes a filter 2 (illustrated in
As illustrated in
As illustrated in
The oil outlet cylinder 3b has a circular cross section in a portion between its center in the direction in which the oil outlet cylinder 3b projects (hereinafter referred to as the cylinder projecting direction) and its distal end. The inside diameter of the distal end portion of the oil outlet cylinder 3b is smaller than a width dimension, of the flat portion 3a, being perpendicular to the oil flow direction. As can be seen, the distal end portion of the oil outlet cylinder 3b has a circular cross section, whereas the flat portion 3a has a cross-section shape that is long in the horizontal direction. Thus, the oil outlet cylinder 3b and the flat portion 3a differ from each other significantly in their cross-sectional shapes.
The oil outlet cylinder 3b has, at its distal end in the cylinder projecting direction, an oil outlet opening 4 which has a circular shape. The oil outlet opening 4 communicates with the filter housing room R via the inside of the oil outlet cylinder 3b, and is configured to allow the filtered oil that has passed through the filter 2 to flow out. The oil outlet opening 4 is connected to a suction port of an oil pump (not shown). The oil outlet opening 4 and the oil inlet opening 5 have substantially the same opening area.
As illustrated in
A first rib 3c projects radially outwardly from, and extends continuously and circumferentially on, the distal end portion of the oil outlet cylinder 3b in the cylinder projecting direction. Further, between the first rib 3c and a proximal end of the oil outlet cylinder 3b, a second rib 3d which is spaced from the first rib 3c projects radially outwardly from, and extends continuously and circumferentially on, the distal end portion of the oil outlet cylinder 3b in the cylinder projecting direction. A sealing member (not shown) may be fitted between the first and second ribs 3c and 3d.
The oil outlet cylinder 3b has, at a portion between its center in the cylinder projecting direction and the proximal end, an upper inclined wall portion 3e forming part of the upper wall of the oil outlet cylinder 3b. As illustrated in
As illustrated in
The upper casing component 10 has an upper wall 11 and a peripheral wall 12 extending downward from a peripheral edge of the upper wall 11. A left portion of the upper wall 11 protrudes upward to be located above a right portion of the upper wall 11. An upper flange 12a which projects toward the outside of the casing 3 extends circumstantially on a lower end portion of the peripheral wall 12. The upper flange 12a has a plurality of portions recessed upward, and these portions function as jig engagement portions 12b. A jig (not shown) is engaged with the jig engagement portions 12b to be employed when the upper and lower casing components 10 and 20 are welded together. As illustrated in
As illustrated in
As illustrated in
The curved plate portion 2e has no mesh portion, and the oil is not allowed to pass through the curved plate portion 2e.
As illustrated in
The curved plate portion 2e having the thus curved shape and being formed at the filter 2 may introduce part of the oil, which is flowing in the flat portion 3a and is going to enter the oil outlet cylinder 3b, also to a lower portion of the oil outlet cylinder 3b.
As illustrated in, for example,
The extension portion 13 includes therein a hollow space S which communicates with the proximal end portion of the oil outlet cylinder 3b in the cylinder projection direction. This hollow space S is long in the width direction, and a left portion of the hollow space S communicates with at least part of the portion, of the oil outlet cylinder 3b, in which the upper inclined wall portion 3e is provided.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Next, it is described how the thus configured oil strainer 1 is fabricated. First, a filter 2 is fitted onto a step portion 12d of an upper casing component 10 such that the filter 2 becomes integral with the upper casing component 10. Thereafter, the upper casing component 10 and a lower casing component 20 are each held by a weld jig such that the openings of the upper and lower casing components 10 and 20 face each other. A hot plate is inserted between the upper and lower casing components 10 and 20 to heat the casing components 10 and 20. In this heating process, although the filter 2 is also heated, the curved plate portion 2e, which is the portion placed closer to the hot plate than any other portion of the filter 2 is, does not has a mesh structure, and therefore, the filter 2 of the present disclosure is more resistant to melting than in a case where the curved plate portion 2e has a mesh structure.
After the weld rib 12f of the upper casing component 10 and the upper end portion of the peripheral wall 22 of the lower casing component 20 have molten, the hot plate is removed and the weld rib 12f of the upper casing component 10 is brought into contact with, and welded to, the weld rib 22f of the peripheral wall 22 of the lower casing component 20. In this manner, the oil strainer 1 is fabricated. When the weld rib 12f of the upper casing component 10 is brought into contact with the weld rib 22f of the peripheral wall 22 of the lower casing component 20, vertical compressive force acts on the peripheral wall 12 of the upper casing component 10. In this embodiment, since the peripheral wall 12 of which the strength is reduced by the formation of the extension portion 13 is reinforced by the ribs 15a formed in the protrusion 15, a warp which could occur in the peripheral wall 12 may be reduced. As a result, the weld rib 12f of the upper casing component 10 may be tightly pressed onto the weld rib 22f of the peripheral wall 22 of the lower casing component 20. Thus, the upper casing component 10 may be reliably welded to the lower casing component 20, and a decrease in the weld strength may be substantially prevented.
Since the oil strainer 1 fabricated in the above-described manner houses the filter 2 in the flat portion 3a that is flat in the horizontal direction, the oil strainer 1 may be thin. As a result, the oil strainer 1 may be arranged in a thin oil pan, and at the same time, interference with various parts arranged in the oil pan may be prevented. Further, the filter 2, which is housed in the flat portion 3a, has a sufficient effective filtration area, thereby enhancing the filtration capability.
After having entered the filter housing room R of the flat portion 3a through the oil inlet opening 5, the oil passes through the mesh portion 2a of the filter 2 to be filtered, while flowing upwardly toward the near side. Thereafter, the oil flows into the oil outlet cylinder 3b. Here, since the proximal end portion of the oil outlet cylinder 3b has a flow passage cross section extended due to the formation of the extension portion 13, even if the cross-sectional shape of the flat portion 3a significantly differs from that of the oil outlet opening 4, the presence of the extension portion 13 provided between the flat portion 3a and the oil outlet opening 4 makes the abrupt change in the cross-sectional shape gradual. As a result, the oil is allowed to flow smoothly from the flat portion 3a to the oil outlet opening 4, and flow resistance of the oil decreases.
Further, the extension portion 13 is located downstream, in the oil flow direction, of the filter housing room R, and has the hollow space S which communicates with the proximal end portion of the oil outlet cylinder 3b in the cylinder projecting direction. This configuration allows the oil to flow even more smoothly from the flat portion 3a to the oil outlet opening 4.
Note that although the oil outlet cylinder 3b of this embodiment projects from a left portion of the flat portion 3a, the oil outlet cylinder 3b may project from a central portion in the width direction or a right portion of the flat portion 3a. If the oil outlet cylinder 3b projects from the central portion in the width direction of the flat portion 3a, an extension portion is provided on each of the left and right sides of the oil outlet cylinder 3b (not shown).
In this manner, the flow passage cross section of the proximal end portion of the oil outlet cylinder 3b may be extended toward the left and right ends in the width direction of the flat portion 3a. If the oil outlet cylinder 3b projects from a right portion of the flat portion 3a, an extension portion is formed on the left side of the oil outlet cylinder 3b (not shown). In this manner, the flow passage cross section of the proximal end portion of the oil outlet cylinder 3b may be extended in the leftward direction of the flat portion 3a.
In the embodiment described above, the flat portion 3a of the oil strainer 1 extends in the horizontal direction. However, the flat portion 3a is not limited to this shape, and may extend in the vertical direction.
The above-described embodiment is illustrative only and should not be interpreted in any way to limit the present disclosure. All variations and modifications within a scope equivalent to the scope of the claims are encompassed in the scope of the present disclosure.
As described above, the oil strainer of the present disclosure is useful in an oil pan of an engine or an automatic transmission mounted in an automobile, for example.
Number | Date | Country | Kind |
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2014-235288 | Nov 2014 | JP | national |
This is a continuation of International Application No. PCT/JP2015/005731 filed on Nov. 17, 2015, which claims priority to Japanese Patent Application No. 2014-235288 filed on Nov. 20, 2014. The entire disclosures of these applications are incorporated by reference herein.
Number | Date | Country | |
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Parent | PCT/JP2015/005731 | Nov 2015 | US |
Child | 15488220 | US |