This disclosure relates generally to oil sump systems, and more specifically to oil sump systems for electric vehicles, in particular race cars, sports cars and other vehicles under high transient G-load conditions.
Vehicles under high transient G-loads, from acceleration or turning under high speeds can experience cavitation or air injection into the oil sump pump intake, which can cause problems with oil distribution throughout the engine. For example,
The disclosed concepts seek to address this problem utilizing the surface tension properties of oil interacting with a mesh screen.
The following presents a simplified summary of the disclosure in order to provide a basic understanding of some aspects of the various embodiments disclosed herein. This summary is not an extensive overview of every detail of every embodiment. It is intended to neither identify key or critical elements of every embodiment nor delineate the scope of every disclosed embodiment. Its sole purpose is to present some concepts of disclosure in a simplified form as a prelude to the more detailed description that is presented later.
In an embodiment, an oil sump system may include a housing, an oil pump capable of pumping oil, an inlet connected to the oil pump via a first piping; a second piping for recirculating oil pumped by the pump back to the housing for use in lubricating internal components housed by the housing, an oil sump fixture comprising a mesh screen; and an oil sump cover. The mesh screen may be positioned above the inlet.
In an embodiment an oil sump fixture for an oil sump system may include a main body and a mesh screen. The oil sump fixture may be positionable within the housing of the oil sump system such that the mesh screen may be disposed above an inlet of the oil sump system.
In an embodiment, a vehicle may include n oil sump system having a housing, an oil pump capable of pumping oil, an inlet connected to the oil pump via a first piping, a second piping for recirculating oil pumped by the pump back to the housing for use in lubricating internal components housed by the housing, an oil sump fixture comprising a mesh screen, an oil sump cover. The mesh screen may be positioned above the inlet.
In an embodiment, a method for maintaining oil supply to an oil sump fixture may include: providing a vehicle with an oil sump system that may have a housing, an oil pump capable of pumping oil, an inlet connected to the oil pump via a first piping, a second piping for recirculating oil pumped by the pump back to the housing for use in lubricating internal components housed by the housing, an oil sump fixture comprising a mesh screen, and an oil sump cover. The method may further include positioning the mesh screen above the inlet.
The following description and annexed drawings set forth certain illustrative aspects of the disclosure. These aspects are indicative, however, of but a few of the various ways in which the principles disclosed may be employed. Other advantages and novel features disclosed herein will become apparent from the following description when considered in conjunction with the drawings.
The following detailed description and the appended drawings describe and illustrate some embodiments for the purpose of enabling one of ordinary skill in the relevant art to make use the invention. As such, the detailed description and illustration of these embodiments are purely illustrative in nature and are in no way intended to limit the scope of the invention, or its protection, in any manner. It should also be understood that the drawings are not necessarily to scale and in certain instances details may have been omitted, which are not necessary for an understanding of the disclosure, such as details of fabrication and assembly. In the accompanying drawings, like numerals represent like components.
In an embodiment, an oil sump system may include a housing, an oil pump capable of pumping oil, an inlet connected to the oil pump via a first piping; a second piping for recirculating oil pumped by the pump back to the housing for use in lubricating internal components housed by the housing, an oil sump fixture comprising a mesh screen; and an oil sump cover. The mesh screen may be positioned above the inlet.
In certain embodiments, the system may further include oil having an oil level that is above the mesh screen when the oil sump system is at rest, and such that the oil level may be lowered over a portion of the mesh screen when the system is subjected to a transient G-load. When the system is subjected to a first transient G-load such that the oil level of the oil is lowered over a first portion of the mesh screen that is near the inlet, the surface tension created over the oil in the mesh maintains the level of the oil over the first portion of the mesh screen at the mesh screen.
In certain embodiments the system may further include oil having an oil level that is above the mesh screen when the oil sump system is at rest, such that as the oil is pulled into the inlet, air bubbles in the oil are accumulated at nucleation sites on a top surface of the mesh screen such that the air bubbles can aggregate and float to the surface of the oil level, to minimize the amount of the air bubbles that enter the inlet and pass through to the pump.
In certain embodiments the mesh screen may be made of metal. In certain embodiments the mesh screen may be made of stainless steel. In certain embodiments the mesh screen may be made of nylon. In certain embodiments the mesh screen may have openings in the range of approximately 50-600 microns. In certain embodiments the mesh screen may have openings of approximately 73 microns. In certain embodiments the mesh screen may have openings of approximately 125 microns. In certain embodiments the mesh screen may have openings of approximately 590 microns.
In certain embodiments the oil sump fixture may include a frame on which the mesh screen may be disposed. The frame may provide structural support for the mesh screen. In certain embodiments the mesh screen may be sealed to the frame. In certain embodiments the mesh screen may be sealed to the oil sump fixture. In certain embodiments a sealant may be applied to the oil sump fixture. In certain embodiments the sealant may seal the oil sump fixture to the housing. In certain embodiments the sealant may seal the oil sump fixture to the cover.
In an embodiment an oil sump fixture for an oil sump system may include a main body and a mesh screen. The oil sump fixture may be positionable within the housing of the oil sump system such that the mesh screen may be disposed above an inlet of the oil sump system.
In certain embodiments, when the oil sump system may be provided with oil having an oil level that is above the mesh screen when the oil sump system is at rest, and such that the oil level may be lowered over a portion of the mesh screen when the system is subjected to a transient G-load, when the system is subjected to a first transient G-load such that the oil level of the oil is lowered over a first portion of the mesh screen that is near the inlet, the surface tension created over the oil in the mesh maintains the level of the oil over the first portion of the mesh screen at the mesh screen.
In certain embodiments, when the oil sump system may be provided with oil having an oil level that is above the mesh screen when the oil sump system is at rest, such that as the oil is pulled into the inlet, air bubbles in the oil are accumulated at nucleation sites on a top surface of the mesh screen such that the air bubbles can aggregate and float to the surface of the oil level, to minimize the amount of the air bubbles that enter the inlet and pass through to the pump.
In certain embodiments, the mesh screen may be made of metal. In certain embodiments, the mesh screen may be made of stainless steel. In certain embodiments, the mesh screen may be made of nylon. In certain embodiments, the mesh screen may have openings in the range of approximately 50-600 microns. In certain embodiments, the mesh screen may have openings of approximately 73 microns. In certain embodiments, the mesh screen may have openings of approximately 125 microns. In certain embodiments, the mesh screen may have openings of approximately 590 microns.
In certain embodiments, the oil sump fixture may further include a frame on which the mesh screen may be disposed, the frame providing structural support for the mesh screen. In certain embodiments, the mesh screen may be sealed to the frame. In certain embodiments, the mesh screen may be sealed to the oil sump fixture. In certain embodiments, a sealant may be applied to the oil sump fixture. In certain embodiments, the sealant may seal the oil sump fixture to the housing. In certain embodiments, the sealant may seal the oil sump fixture to the cover.
In an embodiment, a vehicle may include n oil sump system having a housing, an oil pump capable of pumping oil, an inlet connected to the oil pump via a first piping, a second piping for recirculating oil pumped by the pump back to the housing for use in lubricating internal components housed by the housing, an oil sump fixture comprising a mesh screen, and an oil sump cover. The mesh screen may be positioned above the inlet.
In certain embodiments, the oil sump system may further include oil having an oil level that is above the mesh screen when the oil sump system is at rest, and such that the oil level may be lowered over a portion of the mesh screen when the system is subjected to a transient G-load. When the system is subjected to a first transient G-load such that the oil level of the oil is lowered over a first portion of the mesh screen that is near the inlet, the surface tension created over the oil in the mesh maintains the level of the oil over the first portion of the mesh screen at the mesh screen.
In certain embodiments, the oil sump system may further include oil having an oil level that is above the mesh screen when the oil sump system is at rest, such that as the oil is pulled into the inlet, air bubbles in the oil are accumulated at nucleation sites on a top surface of the mesh screen such that the air bubbles can aggregate and float to the surface of the oil level, to minimize the amount of the air bubbles that enter the inlet and pass through to the pump.
In certain embodiments, the mesh screen may be made of metal. In certain embodiments, the mesh screen may be made of stainless steel. In certain embodiments, the mesh screen may be made of nylon. In certain embodiments, the mesh screen may have openings in the range of approximately 50-600 microns. In certain embodiments, the mesh screen may have openings of approximately 73 microns. In certain embodiments, the mesh screen may have openings of approximately 125 microns. In certain embodiments, the mesh screen may have openings of approximately 590 microns.
In certain embodiments, the oil sump fixture may further include a frame on which the mesh screen may be disposed, the frame providing structural support for the mesh screen. In certain embodiments, the mesh screen may be sealed to the frame. In certain embodiments, the mesh screen may be sealed to the oil sump fixture. In certain embodiments, a sealant may be applied to the oil sump fixture. In certain embodiments, the sealant may seal the oil sump fixture to the housing. In certain embodiments, the sealant may seal the oil sump fixture to the cover.
In an embodiment, a method for maintaining oil supply to an oil sump fixture may include: providing a vehicle with an oil sump system that may have a housing, an oil pump capable of pumping oil, an inlet connected to the oil pump via a first piping, a second piping for recirculating oil pumped by the pump back to the housing for use in lubricating internal components housed by the housing, an oil sump fixture comprising a mesh screen, and an oil sump cover. The method may further include positioning the mesh screen above the inlet.
In certain embodiments, the method may further include providing oil to the oil sump system having an oil level that is above the mesh screen when the oil sump system is at rest, and such that the oil level may be lowered over a portion of the mesh screen when the system is subjected to a transient G-load, and subjecting the oil sump system to a first transient G-load such that the oil level of the oil is lowered over a first portion of the mesh screen that is near the inlet, the surface tension created over the oil in the mesh maintains the level of the oil over the first portion of the mesh screen at the mesh screen.
In certain embodiments, the method may further include providing oil to the oil sump system having an oil level that is above the mesh screen when the oil sump system is at rest, and operating the vehicle such that as the oil is pulled into the inlet, air bubbles in the oil are accumulated at nucleation sites on a top surface of the mesh screen such that the air bubbles can aggregate and float to the surface of the oil level, to minimize the amount of the air bubbles that enter the inlet and pass through to the pump.
In certain embodiments, the mesh screen may be made of metal. In certain embodiments, the mesh screen may be made of stainless steel. In certain embodiments, the mesh screen may be made of nylon. In certain embodiments, the mesh screen may have openings in the range of approximately 50-600 microns. In certain embodiments, the mesh screen may have openings of approximately 73 microns. In certain embodiments, the mesh screen may have openings of approximately 125 microns. In certain embodiments, the mesh screen may have openings of approximately 590 microns.
In certain embodiments, the oil sump fixture may include a frame on which the mesh screen may be disposed, the frame providing structural support for the mesh screen. In certain embodiments, the mesh screen may be sealed to the frame. In certain embodiments, the mesh screen may be sealed to the oil sump fixture. In certain embodiments, a sealant may be applied to the oil sump fixture. In certain embodiments, the sealant may seal the oil sump fixture to the housing. In certain embodiments, the sealant may seal the oil sump fixture to the cover.
An additional benefit of the disclosed concept relates to filtration of air bubbles from the oil as it passes through the mesh screen. As oil is recirculated by the oil sump pump, air bubbles are introduced into the oil supply. As the oil is pulled through the mesh screen towards the inlet, the air bubbles accumulate at the surface of the mesh screen, which acts as a filter for same. This creates nucleation sites, where air bubbles in the oil collect and accumulate above the mesh until they can float to the top of the mesh and pop thereby releasing the air into the housing. In this manner, the amount of air bubbles that are introduced into the pump is minimized and/or eliminated, which reduces the foaming of oil, and helps to maintain oil supply to the system.
The principle of operation relies on the delicate balance between the surface tension of the fluid and its viscosity. When the mesh is “wet” and a transient load pushes the oil level 17 to the mesh screen 15 at at least a portion of the mesh screen, surface tension may create an uninterrupted web of oil that effectively seals the openings of the mesh.
To evaluate optimal mesh size for an embodiment of the disclosed concepts, various meshes were tested.
The best performing mesh screens 15 in the constant-angle test were the 9318T23, with a metal frame backing and the 9656T19 meshes.
A second, “slosh” test was then run on the best performing meshes from the constant-angle test. In the slosh test, the test buck with the screens was quickly moved from a resting position to a twenty (20°) degree angle, held there for a time and then quickly moved back to rest and again to the twenty-degree angle several times. The oil pressure at the inlet was monitored during the test.
The ideal mesh size for any given embodiment may vary depending on many factors, including but not limited to the type of oil used in the system, the flow rate of oil through the inlet, the distance of the mesh from the inlet. Ideal mesh size may also require a balancing of surface tension against the amount of oil flow through the mesh that is required. Generally smaller holes in a mesh screen 15 are better for preserving surface tension of the oil in the holes, while larger holes in a mesh screen allow more oil to flow through the mesh. In some implementations, it may be advantageous to use a mesh screen 15 with holes measuring between 50-600 microns. In some implementations, it may be advantageous to use a mesh screen 15 with holes measuring 73 microns. In some implementations, it may be advantageous to use a mesh screen 15 with holes measuring 125 microns. In some implementations, it may be advantageous to use a mesh screen with holes measuring 590 microns.
The descriptions set forth above are meant to be illustrative and not limiting. Various modifications to the disclosed embodiments, in addition to those described herein, will be apparent to those skilled in the art from the foregoing description. Such modifications are also intended to fall within the scope of the concepts described herein. The disclosures of each patent, patent application, and publication cited or described in this document are hereby incorporated herein by reference, in their entireties.
The foregoing description of possible implementations consistent with the present disclosure does not represent a comprehensive list of all such implementations or all variations of the implementations described. The description of some implementations should not be construed as an intent to exclude other implementations described. For example, artisans will understand how to implement the disclosed embodiments in many other ways, using equivalents and alternatives that do not depart from the scope of the disclosure. Moreover, unless indicated to the contrary in the preceding description, no particular component described in the implementations is essential to the invention. It is thus intended that the embodiments disclosed in the specification be considered illustrative, with a true scope and spirit of invention being indicated by the following claims.
This application claims the benefit of U.S. Provisional Patent Application No. 63/346,060, filed May 26, 2022, the disclosure of which is incorporated herein by reference for any and all purposes.
Number | Date | Country | |
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63346060 | May 2022 | US |