This application claims priority to United Kingdom Patent Application No. 1008394.7, filed May 20, 2010, the entire contents of which being incorporated herein by reference.
The present disclosure relates to systems and methods for supplying oil in a reciprocating piston internal engine.
It is well known to provide an oil supply system for an engine that supplies oil from a reservoir, often referred to as a sump, to various components on the engine requiring a supply of oil, such as bearings, pistons, hydraulic valve mechanisms, and piston cooling jets.
However, the inventors herein have identified a number of issues with the above approach. The flow of oil is not based upon the operating state of the engine, and so at times a high flow of oil is provided when in fact a lower flow of oil would be adequate, causing an oversupply of oil that uses unnecessary power, and so has a negative effect on fuel economy.
It is a particular problem in respect to the use of piston cooling jets that if oil is supplied to the pistons to cool them when the engine is operating at low load, overcooling of the pistons can take place, which has an adverse effect on fuel economy as well as requiring the circulation of a greater volume of oil than would otherwise be necessary to meet the lubrication needs of the engine, thereby further reducing fuel economy.
Accordingly, systems and methods are disclosed herein to at least partially address the above issues. One embodiment includes a method for controlling oil flow in an engine. The method comprises adjusting oil pressure inversely with engine speed by adjusting a solenoid valve hydraulically coupled with an oil pump, and selectively routing oil through an oil galley to a piston cooling jet via a pressure-operated valve responsive to the adjusted oil pressure. Responsive to identified degradation of the solenoid valve, the pressure may be increased irrespective of engine speed to supply oil cooling jet operation.
Another embodiment includes an oil supply system for a reciprocating piston internal combustion engine, the system comprising an electronic control unit, an oil reservoir, a pump to supply oil at pressure from the reservoir to components including at least one piston cooling jet requiring a supply of oil, and at least one pressure-operated valve to supply oil to the at least one piston cooling jet, each pressure-operated valve coupled to one piston cooling jet and configured to open at a predefined valve opening pressure. Each piston cooling jet may be supplied with oil through a pressure operated valve, and the pump may be operable to supply oil in a low pressure mode of operation at a first predefined pressure below the predefined valve opening pressure and to supply oil in a high pressure mode at a second predefined pressure above the predefined valve opening pressure. The electronic control unit is operable to select the operating mode of the pump based upon a predefined relationship between engine speed and engine load.
The piston cooling jets may be supplied with oil when oil pressure is above a threshold. The oil pressure may be determined by a combination of engine speed and load such that during certain operating conditions, the piston jets receive oil that is in turn supplied to the pistons of the engine to provide cooling, while during other operating conditions, the piston jets do not receive oil and thus the pistons are not cooled. In this manner, the oil supply system is operable to match oil supply to the operating conditions of the engine so as to reduce fuel usage. Further, the pressure output by the oil pump may be adjusted by adjusting a solenoid valve coupled to the pump. The oil pump and solenoid valve are configured to output high pressure oil in response to a degradation of the solenoid valve, such that the pistons may be cooled even if a failure in the solenoid valve occurs.
The following description relates to systems and methods for controlling oil flow to one or more piston cooling jets in an engine, such as the engine depicted in
Turning to
The oil supply system includes an engine driven circulation pump 10 for supplying oil from a reservoir such as sump 16 to an oil supply circuit. The oil pump 10 has a suction pipe 18 drawing oil from the sump 16 of the engine and has a delivery pipe 20 that discharges into a head oil galley 12 and a main oil galley 14, forming part of the oil supply circuit of the engine 5.
The head galley 12 is arranged in a cylinder head of the engine 5 and delivers oil to the surfaces in the cylinder head that require lubrication and cooling, notably all the surfaces associated with the valve train such as camshaft bearings, cams, followers, hydraulic tappets etc. The oil from the cylinder head falls under gravity through two drainage holes 22 and 24 back into the sump 16 via a return passage 26. The oil from the main galley 14 falls under gravity via a crankcase of the engine 5 back into the sump 16.
An oil filter (not shown on
Four piston cooling jets 13 are connected to the main galley 14 via respective pressure operated valves 11. Each of the cooling jets 13 is operable to selectively supply a jet of oil onto a lower face of a respective piston 15 when cooling of the piston is required. It will be appreciated that there could be more than one piston cooling jet 13 provided for each piston but in each case the oil supply to each piston cooling jet 13 is via a respective pressure operated valve 11 coupled the piston cooling jet 13. The piston cooling jet in some embodiments supplies oil to an oil galley within each piston.
Each of the pressure operated valves 11 is a simple mechanical valve arranged to open at a pre-defined valve opening pressure so that, when the pressure of the oil in the main galley 14 is below this pre-defined pressure, there is no flow of oil to the cooling jets 13 and, when the pressure in the main galley 14 is above the pre-defined pressure, oil is supplied to the piston cooling jets so as to cool the pistons of the engine 5.
The pump 10 is controlled by an electronic control unit (such as ECU 50 of
For example and without limitation, if the predefined valve opening pressure is 350 kPa, in the low pressure mode of operation, the oil pressure in the main galley 14 may be 250 kPA, and in the high pressure mode of operation the oil pressure in the main galley 14 may be 450 kPA. In this way, the operating pressure of the engine 5 can be used to switch on and off the cooling jets 13. The electronic control unit is programmed so as to control the operating pressure of the engine 5 based upon one or more maps or look up tables relating operating speed and engine torque/load. A relationship between engine speed and load is established by experimental work defining a switching point between the two operating modes for the full range of operating speed and torque output of the engine and this data is stored in a map or look up table and is used by the electronic control unit to determine in which operating mode the oil supply system is to operate. It will be appreciated that in order to make this determination the electronic control unit receives information from sensors indicative of at least the current engine speed and a parameter indicative of engine load such as, for example, throttle pedal position. Therefore, for any engine speed and engine load combination the electronic control unit is operable to select the appropriate operating mode.
In general terms the high pressure operating mode is selected when the engine 5 is operating at high speed and at a moderate to high load and the low pressure operating mode is selected when the engine is operating at low speed or at low load. In this way the pump 10 is absorbing a high level of power when it is actually required to cool the pistons, thereby reducing fuel usage by the engine 5. In addition, because the cooling jets 13 are only ‘on’ when cooling is required during high load/high speed operation of the engine 5, the risk of piston overcooling is reduced.
It will be appreciated that the oil pump could be driven by an electric motor and not directly by the engine 5. In such a case the pressure could be controlled by varying the speed of the pump under the control of the electronic control unit in response to a pressure feedback from the main galley 14. It will be further appreciated that some embodiments are applicable to engines having any method of driving the oil pump and are not limited to a belt-driven oil pump.
A first embodiment of a pressure operated valve is shown in
A second embodiment of a pressure operated valve is shown in
Referring now to
Referring now in particular to
As shown in
However, as shown in
Thus, the operating mode of the pump may be controlled by the electronic control unit by means of the solenoid valve. The solenoid valve may control the flow of oil to the spool valve used to control the operating mode of the pump by means of hydraulic feedback. One advantage of the present disclosure is that, if a failure occurs, for example, a failure of one or more inputs to the ECU 50 or failure of the solenoid 40 to respond correctly to the control of ECU 50, then the system will default, hydraulically, to the “high pressure mode”. The solenoid valve 40 may operate in the position shown in
Referring now to
It will be appreciated that in
For the example shown in
In general terms the value of engine load where piston cooling is required reduces as the engine speed increases above the lower limiting value ‘0’ and so, for the example shown, at or near maximum engine speed piston cooling will be switched on when the level of engine load is greater than 50% but at the lower limiting value of engine speed ‘0’, an engine load of 100% is required to cause piston cooling to be switched on. The shaded area on
Thus, if the speed of the engine is below a lower limiting value, the low pressure mode of operation may be selected irrespective of the engine load. When the speed of the engine is above the low limiting value and the combination of speed and load is above a predefined level, the pump may be operated in the high pressure mode. Further, when the engine speed is above the lower limiting value, the pump may be operated in the high pressure mode based on an inverse relationship between speed and load. For example, when the engine speed is at the lower limiting value an engine load of 100% may be required to cause the pump to be operated in the high pressure mode. Additionally, when the engine speed is at or near the maximum engine speed of the engine an engine load of greater than 50% may be required to cause the pump to be operated in the high pressure mode.
Turning to
However, if the answer at 102 is no and failure or degradation is not indicated, method 100 proceeds to 104 to determine engine speed and load. Engine speed and load may be determined from signals received at the control unit from various sensors within engine 5. At 106, it is determined if the combination of engine speed and load meets a predefined relationship. The predefined relationship may be defined by an engine speed-load map held in the memory of the control unit. The map may be accessed and current engine speed and load, as determined at 104, entered into the map. If the current engine speed and load fall within a predefined area on the map, such as the shaded area depicted in
If the answer to the question at 106 is yes and it is determined engine speed and load do meet a predefined relationship, method 100 proceeds to 116 to operate the pump in the high pressure mode. During the high-pressure mode, the oil pump pumps oil through an oil galley at an oil pressure that is above the threshold at 118. As described above, the pressure-operated valve coupled to the oil galley is configured to open when oil pressure is above a threshold. Thus, due to the high pressure of the oil, the pressure-operated valve is open at 120. As a result of the oil pump operating in the high pressure mode, oil is routed through the oil galley to a piston cooling jet via the pressure operated valve at 122. As a result, the piston cooling jet may supply oil to a piston in order to cool the piston.
It will be appreciated by those skilled in the art that although a description has been provided by way of example with reference to one or more embodiments, it is not limited to the disclosed embodiments and that one or more modifications to the disclosed embodiments or alternative embodiments could be constructed without departing from the scope of the disclosure as set out in the appended claims.
Note that the example control and estimation routines included herein can be used with various engine and/or vehicle system configurations. The specific routines described herein may represent one or more of any number of processing strategies such as event-driven, interrupt-driven, multi-tasking, multi-threading, and the like. As such, various acts, operations, or functions illustrated may be performed in the sequence illustrated, in parallel, or in some cases omitted. Likewise, the order of processing is not necessarily required to achieve the features and advantages of the example embodiments described herein, but is provided for ease of illustration and description. One or more of the illustrated acts or functions may be repeatedly performed depending on the particular strategy being used. Further, the described acts may graphically represent code to be programmed into the computer readable storage medium in the engine control system.
It will be appreciated that the configurations and routines disclosed herein are exemplary in nature, and that these specific embodiments are not to be considered in a limiting sense, because numerous variations are possible. For example, the above technology can be applied to V-6, I-4, I-6, V-12, opposed 4, and other engine types. The subject matter of the present disclosure includes all novel and non-obvious combinations and sub-combinations of the various systems and configurations, and other features, functions, and/or properties disclosed herein.
The following claims particularly point out certain combinations and sub-combinations regarded as novel and non-obvious. These claims may refer to “an” element or “a first” element or the equivalent thereof. Such claims should be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements. Other combinations and sub-combinations of the disclosed features, functions, elements, and/or properties may be claimed through amendment of the present claims or through presentation of new claims in this or a related application. Such claims, whether broader, narrower, equal, or different in scope to the original claims, also are regarded as included within the subject matter of the present disclosure.
Number | Date | Country | Kind |
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1008394.7 | May 2010 | GB | national |