Claims
- 1. In an oil well pumping apparatus which includes a submerged reciprocating pump mounted in a tubing arrangement communicating with the wellhead, a sucker rod string extending through said tubing arrangement and connected in driving relation with said pump, and a pumping tee and stuffing box arrangement mounted on the casing of the well at the wellhead and including a sealed drive rod arrangement in the stuffing box connected in driving relation to said sucker rod string, a pump driving unit comprising:
- an hydraulic cylinder, including a cylinder rod and an in/out hydraulic fluid line;
- support means for supporting said hydraulic cylinder over said stuffing box with the axis of said cylinder rod aligned with the axis of said stuffing box;
- coupling means for coupling said cylinder rod to said sealed drive rod arrangement; and
- an hydraulic drive/control means coupled to said in/out fluid line for operating said hydraulic cylinder to produce an operating cycle consisting of an hydraulic power upstroke and a gravity power downstroke; said support means comprising a cylinder support assembly, including a cylinder support plate, and structural means mounting said cylinder support plate above said pumping tee and stuffing box arrangement in a plane generally perpendicular to the axis of said stuffing box, said cylinder support assembly further including gimbal means for supporting said cylinder in an axially floating manner on said cylinder support plate to adjust automatically the orientation of the axis of said cylinder into alignment with the axis of said stuffing box when the weight of said sucker rod string is applied to said cylinder rod, thereby to compensate for any small errors in the positioning of said cylinder support plate perpendicular to the axis of said stuffing box.
- 2. Apparatus as claimed in claim 1, wherein said hydraulic cylinder includes a mounting flange on a bottom end thereof through which passes said cylinder rod; said cylinder support plate includes an aperture receiving said cylinder rod; and said gimbal means includes a generally spherical gimbal bearing located on a top surface of said cylinder support plate surrounding said cylinder rod aperture, and a gimbal plate supporting said mounting flange of said hydraulic cylinder on a top surface thereof and having a spherically shaped bearing cup formed in a bottom surface thereof to match said spherical gimbal bearing and an aperture therethough generally aligned with said aperture in said cylinder support plate whereby a small degree of tilt in any direction is permitted between said gimbal plate and said cylinder support plate.
- 3. Apparatus as claimed in claim 2, wherein said gimbal bearing is integrally formed on said top surface of said cylinder support plate, said mounting flange of said cylinder has a cylindrical shoulder projecting from its bottom surface and surrounding said cylinder rod, and said aperture through said top gimbal plate receives said cylindrical shoulder.
- 4. Apparatus as claimed in claim 1, wherein said structural means comprises:
- a choke assembly including a pair of collar plates with complementary semicircular collar surfaces formed thereon matching the outside surface of either said well casing or a tubing element on said wellhead above said casing and a clamping arrangement for tightly clamping said collar plates on said well casing or said tubing elements such that the plane of said collar plates is generally perpendicular to the axis of said stuffing box;
- at least a pair of support leg arrangements each including a support leg supported at one end on said collar plates with the other end extending above said pumping tee and stuffing box arrangement; and
- mounting means for mounting said cylinder support plate on said support legs in a plane substantially parallel to the plane of said collar plates.
- 5. Apparatus as claimed in claim 4, wherein said collar plates define a pair of support leg locating apertures spaced from said collar surface;
- said support leg arrangements each includes a pair of shouldered cylindrical bearings mounted on opposite ends of a section of cylindrical pipe and having central apertures therethrough, a threaded fastener assembly extending through said support leg locating apertures and said cylindrical bearings to mount said bearing and said pipe section on said collar plates, and a support leg in the form of a hollow pipe section fitted tightly over said shouldered cylindrical bearings;
- said cylinder support plate having a pair of apertures therein receiving said support legs of said support leg arrangements;
- and said mounting means for said cylinder support plate comprises a pair of clamping brackets mounted on said support legs at a selected position and adapted to support said cylinder support plate thereon.
- 6. In an oil well pumping apparatus which includes a submerged, reciprocating pump mounted in a tubing arrangement communicating with the wellhead, a sucker rod string extending through said tubing arrangement and connected in driving relation with said pump, and a pumping tee and stuffing box arrangement mounted on the casing of the well at the wellhead and including a sealed drive rod arrangement in the stuffing box connected in driving relation to said sucker rod string, a pump driving unit comprising:
- an hydraulic cylinder, including a cylinder rod and in/out hydraulic fluid line;
- coupling means for coupling said cylinder rod to said sealed drive rod arrangement;
- an hydraulic drive/control means coupled to said in/out fluid line for operating said hydraulic cylinder; and
- support means for supporting said hydraulic cylinder directly above said stuffing box with the axis of said cylinder rod aligned with the axis of said stuffing box, said support means comprising:
- a choke assembly including a pair of collar plates with complementary semicircular collar surfaces formed thereon matching the outside surface of either said well casing or a tubing element on said well head above said casing and a clamping arrangement for tightly clamping said collar plates on said well casing or tubing element such that the plane of said collar plates is generally perpendicular to the axis of said stuffing box;
- at least a pair of support leg assemblies each including a support leg and leg mounting means for mounting said support leg to said collar plates at a prearranged location with the axes of said support legs perpendicular to the plane of said collar plates and lying in a plane which passes through the axis of said cylindrical collar surfaces on said collar plates;
- a cylinder support assembly mounted on said support legs above said pumping tee and stuffing box arrangement and including a cylinder support plate having mounting apertures receiving said support legs, a pair of clamping bracket bracket means mounted on said support legs to support said cylinder support plate and a cylinder mounting arrangement for mounting said hydraulic cylinder on said cylinder support plate.
- 7. Apparatus as claimed in claim 6, wherein said cylinder mounting arrangement comprises gimbal means for supporting said cylinder on said cylinder support plate in an axially-floating manner to adjust automatically the axis of said cylinder into alignment with the axis of said stuffing box when the weight of the sucker rod string is applied to said cylinder rod thereby to compensate for any small errors in positioning said cylinder support plate perpendicular to the axis of said stuffing box.
- 8. Apparatus as claimed in claim 6, wherein said collar plates define a pair of support leg locating apertures located on opposite sides of said collar surface and having center lines aligned with the axis of said collar surfaces; and said support leg arrangements each includes a pair shouldered cylindrical bearings mounted on opposite ends of a section of cylindrical pipe and having central apertures therethrough, a threaded fastener assembly extending through said support leg location apertures and said cylindrical bearings to mount said bearings and said pipe section on said collar plates, said support legs comprising of hollow cylindrical pipe sections fitted tightly over said shouldered cylindrical bearings.
- 9. Apparatus as claimed in claim 6, wherein said cylinder support plate includes an aperture through which said cylinder rod extends; and said gimbal means includes a generally spherical gimbal bearing located on a top surface of said cylinder support plates surrounding said cylinder rod aperture and a gimbal plate supporting said mounting flange of said hydraulic cylinder on a top surface thereof and having a spherically shaped bearing cup formed in a bottom surface thereof to match said spherical gimbal bearing and an aperture therethrough generally aligned with said aperture in said cylinder support plate, whereby a small degree of tilt in any direction is permitted between gimbal plate and said cylinder support plate.
- 10. Apparatus as claimed in any of claims 1 or 6, wherein said hydraulic drive/control means comprises an hydraulic generator having power and return lines; a fluid control valve coupled to said in/out fluid line, said power line and said return line and including a valve element and a valve element driving arrangement comprising a solenoid actuable to switch said valve element between first and second positions and spring biasing means for biasing said valve element into said first position when said solenoid is deactuated, said first valve element position establishing separate connections between said return line and each of said power line and said in/out line to permit a gravity power downstroke of said cylinder and said second valve element position establishing a connection between said power line and said in/out line to provide an hydraulically powered upstroke for said cylinder; a presettable flow restrictor and a check valve coupled in parallel between said fluid control valve and said in/out line for controlling the rate of fluid transfer out of said cylinder during said downstroke; and control means coupled to said valve driving arrangement for establishing a presettable operating cycle period for said fluid control valve including a presettable first time segment during which said solenoid is actuated to produce said hydraulically powered upstroke.
- 11. A kit of structural parts for mounting an hydraulic cylinder directly over and in alignment with the axis of a pumping tee and stuffing box arrangement mounted on the casing of an oil well at the wellhead, said kit comprising:
- a choke assembly including a pair of collar plates with performed cylindrical collar surfaces matching the outside surface of said casing or a tubing section below said pumping tee and a clamping arrangement adapted to clamp said collar plates on said well casing or said tubing section such that the plane of said collar plates is generally perpendicular to the axis of said stuffing box, said collar plates defining support leg locating apertures located a precise distance from said cylindrical collar surface thereon at a position such that the centerlines of said locating apertures lie in a vertical plane passing through the common axis of said cylindrical collar surfaces and the axis of said stuffing box when said collar plates are clamped on said casing or said tubing section;
- a pair of mandrels with associated fastening arrangements adapted to cooperate with said support leg locating apertures in said collar plates to mount said mandrels on said collar plates, said mandrels each having cylindrical exterior surfaces adapted to permit a section of standard tubing to be closely fit thereover to serve as support legs;
- a cylinder support arrangement adapted to mount on said sections of standard tubing, said cylinder support arrangement including a cylinder support plate adapted to span said tubing sections and having mounting apertures therein receiving one of said tubing sections, a pair of clamping brackets adapted to be mounted on said tubing sections to support said cylinder support plate thereon, said cylinder support plate having a central aperture therethrough accurately positioned halfway between said mounting apertures with its centerline in the plane of the centerlines of said mounting apertures, and a cylinder mounting arrangement adapted to mount an hydraulic cylinder on said cylinder support plate with a cylinder rod extending through said aperture in said cylinder support plate and the axis of said cylinder substantially aligned with the axis of said stuffing box.
- 12. Apparatus as claimed in claim 11 wherein said cylinder mounting arrangement comprises a gimbal means located on said cylinder support plate over said central aperture therein for supporting said cylinder in an axially-floating manner to adjust automatically the axis of said cylinder into alignment with the axis of said stuffing box when weight is applied to said cylinder rod after coupling it to a sealed drive arrangement in said stuffing box, thereby compensating for any small errors in positioning said cylinder support plate perpendicular to the axis of said stuffing box.
- 13. Apparatus as claimed in claim 12, wherein said gimbal means comprises a generally spherical gimbal bearing located on a top surface of said cylinder support plate surrounding said cylinder rod aperture therein, and a gimbal plate supporting said mounting flange of said hydraulic cylinder on a top surface thereof and having a spherically shaped bearing cup formed in a bottom surface thereof to match said spherical gimbal bearing and an aperture therethrough generally aligned with said aperture in said cylinder support plate, whereby a small degree of tilt in any direction is permitted between said gimbal plate and said cylinder support plate.
- 14. In an oil well pumping apparatus which includes a submerged reciprocating pump mounted in a tubing arrangement communicating with the wellhead, a sucker rod string extending through said tubing arrangement and connected in driving relation with said pump, and a pumping tee mounted on said tubing arrangement, a pump driving unit comprising:
- first and second hydraulic cylinders mounted in tandem and having first and second cylinder rods coupled together in common driving relation and first and second hydraulic fluid in/out lines;
- mean supporting said hydraulic cylinders directly over and in axial alignment with said pumping tee;
- means coupling said first and second cylinder rods in sealed driving relation to said sucker rod string;
- hydraulic drive/control means coupled to one of said first and second in/out fluid lines to produce a cylinder operating cycle consisting of a hydraulic power upstroke and a gravity powered downstroke, including a hydraulic generator having hydraulic power and return lines;
- an accumulator coupled to the other of said first and second in/out fluid lines and containing a compressible gas charge which is further pressurized by hydraulic fluid from said associated cylinder on said gravity powered downstroke to counteract at least partially the weight of said sucker rod string throughout said hydraulic power upstroke; a pressure reduction valve and a check valve coupled in series between said hydraulic power line and said in/out fluid line associated with said accumulator for controlling the minimum hydraulic fluid pressure in the associated hydraulic cylinder at the top of said hydraulic power upstroke; and a pressure relief valve coupled between said in/out fluid line associated with said accumulator for controlling the maximum hydraulic fluid pressure in said associated hydraulic cylinder at the bottom of said gravity power downstroke.
- 15. In an oil well pumping apparatus which includes a submerged reciprocating pump mounted in a tubing arrangement communicating with the wellhead, a sucker rod string extending through said tubing arrangement and connected in driving relation with said pump, and a pumping tee mounted on said tubing arrangement, a pump driving unit comprising;
- first and second hydraulic cylinders having first and second cylinder rods coupled together in common driving relation and first and second hydraulic fluid in/out lines;
- means mounting said first hydraulic cylinder in operative position at said wellhead;
- means coupling said first cylinder rod in sealed driving relation to said sucker rod string;
- hydraulic drive/control means coupled to said first in/out fluid line to produce an operating cycle for said first and second cylinders consisting of a hydraulic power upstroke and a gravity power downstroke, including a hydraulic generator having hydraulic power and return lines;
- an accumulator coupled to said second in/out fluid line and containing a compressible gas charge which is further pressurized by hydraulic fluid from said second hydraulic cylinder on said gravity power downstroke to counteract at least partially the weight of said sucker rod string throughout said hydraulic power upstroke;
- a pressure reducing valve and a check valve coupled in series between said hydraulic power line and said second in/out fluid line for controlling the minimum pressure in the second hydraulic cylinder at the top of said hydraulic power upstroke; and
- a pressure relief valve coupled between said second in/out fluid line and said return line for controlling the maximum pressure in said second hydraulic cylinder at the bottom of said gavity powered downstroke.
- 16. Apparatus as claimed in claim 14 or claim 15, wherein said hydraulic drive/control mean further comprises a fluid control valve coupled to said first in/out fluid line, said power line and said return line and including a valve element and a valve element driving arrangement comprising a solenoid actuable to switch said valve element between first and second positions and spring biasing means for biasing said valve element into said first position when said solenoid is deactuated, said first valve element position establishing a separate connection between said return line and each of said power line and said in/out line to permit a gravity power downstroke of said hydraulic cylinders and said second valve element position establishing a connection between said power line and said in/out line to provide a hydraulic power upstroke for said cylinders; a presettable flow restrictor and a check valve coupled in parallel between said fluid control valve and said in/out line for controlling the rate of fluid transfer out of said cylinder during said downstroke; and control means coupled to said valve driving arrangement for establishing a presettable operating cycle for said fluid control valve including a presettable first time segment during which said solenoid is actuated to produce said hydraulic power upstroke.
Parent Case Info
This application is a continuation-in-part of U.S. patent application Ser. No. 183,958, filed Sept. 3, 1980, now U.S. Pat. No. 4,320,799.
US Referenced Citations (3)
Continuation in Parts (1)
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Number |
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183958 |
Sep 1980 |
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