Patent Application
20230243352
The present invention relates to an oiling device and its abnormality detection method.
In a package-type compressor, besides a compressor body, various devices including accessories, such as an oiling device, and parts are housed in a limited space (Patent Document 1). Thus, in general, by setting environmental conditions, such as ambient temperature, discharge pressure of the compressor body, and so on as specifications, each device is designed to be a necessary and sufficient one, i.e., to not be over-engineered and not grow in size. Further, the package-type compressor is provided with a function of an alarm or an emergency stop based on an interlock value to avoid the device operating in an out-of-specification, irregular state and thereby protect the device.
Also as for the oiling device, there are known those having the function of an alarm or an emergency stop. For example, in an oiling device for a compressor disclosed in Patent Document 2, an abnormality of oiling from an oil pump to an oiling part is determined based on a predetermined interlock value relating to oiling pressure. In other words, there is generally known a method of indirectly determining insufficiency of the amount of oiling from oiling pressure and causing the compressor to stop if the oiling pressure falls below the interlock value.
The oiling pressure is affected by the viscosity of oil. Specifically, even when the amount of oiling is the same, the oiling pressure increases if oil is highly viscous. The viscosity of oil is affected by oil temperature. Specifically, oil has a tendency to be relatively high in viscosity if the oil temperature is low and be relatively low in viscosity if the oil temperature is high. That is, in a case where the amount of oiling is constant, the oiling pressure at the time when the oil temperature is low temperature is higher than the oiling pressure at the time when the oil temperature is high temperature. Therefore, to ensure the amount of oiling at all oil temperatures in conceivable operating conditions based on an interlock value that does not take the oil temperature into consideration as in Patent Document 2, it is necessary to set the interlock value depending on a case of the minimum oil temperature, i.e., a case where the amount of oiling is lowest with respect to the oiling pressure.
However, in a case where the oil temperature is high, because of a decrease in the viscosity of oil, the oiling pressure required to ensure the same amount of oiling is lowered as compared with in a case where the oil temperature is low. In a case where an interlock value of the oiling pressure has been set as described above, at the time of high oil temperature, the oiling pressure falls below the interlock value even though the necessary amount of oiling has been ensured, and thus the flow rate of the oil pump has to be increased more than necessary to satisfy the interlock value; for example, the size of the oil pump needs to be increased. As seen from the above, in the conventional technique that does not take the oil temperature into consideration, it requires overfeeding of oil, and therefore it is not possible to avoid wasteful energy consumption. That is, the conventional technique has room for improvement on contribution to energy saving.
An object of the present invention is to provide an oiling device and its abnormality detection method that can contribute to energy saving.
A first aspect of the present invention is to provide an oiling device including: a passage system that circulates and feeds oil to an oiling object; an oiling pressure detecting unit that detects an oiling pressure that is a pressure of the oil fed to the oiling object through the passage system; an oiling temperature detecting unit that detects an oiling temperature that is a temperature of the oil fed to the oiling object through the passage system; and a control unit that executes an abnormal stop of the oiling object, in which the control unit includes a storage unit that has stored therein a first abnormality pressure set value that differs according to the oiling temperature, the first abnormality pressure set value is set to a lower pressure as the oiling temperature is higher, and the control unit executes an abnormal stop of the oiling object when the oiling pressure detected by the oiling pressure detecting unit is equal to or lower than the first abnormality pressure set value corresponding to the oiling temperature detected by the oiling temperature detecting unit.
In a case where the oil temperature is high, because of a decrease in the viscosity of oil, the oiling pressure required to ensure the same amount of oiling is lowered as compared with in a case where the oil temperature is low. The higher the oiling temperature is, the lower the first abnormality pressure set value stored in the storage unit of the control unit is set to; therefore, it does not happen that when the oiling temperature is high, the oiling pressure of the oiling device becomes high, and oil is overfed even though the necessary amount of oiling has been ensured to avoid an abnormal stop of the oiling object. In this way, it is possible to avoid overfeeding of oil at the time of high oil temperature, and therefore it is possible to reduce power required of the oiling device and contribute to energy saving.
It may be configured that the oiling device further includes an alarm unit that sends out an abnormality alarm, in which the storage unit has further stored therein a second abnormality pressure set value that differs according to the oiling temperature, the second abnormality pressure set value is set to a lower pressure as the oiling temperature is higher, and is set to a higher pressure than the first abnormality pressure set value in a case of the same oiling temperature, and the control unit causes the alarm unit to send out the abnormality alarm when the oiling pressure detected by the oiling pressure detecting unit is equal to or lower than the second abnormality pressure set value corresponding to the oiling temperature detected by the oiling temperature detecting unit.
It may be configured that the oiling device includes a first motor that drives the oiling object, in which the oiling object is a screw compressor including male and female rotors driven by the first motor.
By the reduction of the power required of the oiling device because of the fact that there is no need to wastefully increase the oiling pressure of the oiling device to avoid an abnormal stop at the time of high oiling temperature, it is possible to contribute to energy saving.
The oiling device may include an oil pump that is driven by the first motor thereby generating the oiling pressure.
It may be configured that: the screw compressor includes a first inverter for controlling the rotational frequency of the first motor; the storage unit stores therein a relationship between the rotational frequency of the first motor and the first abnormality pressure set value as a plurality of functions defined according to the oiling temperature; and the plurality of functions are set such that the first abnormality pressure set value with respect to the same rotational frequency of the first motor to becomes lower as the oiling temperature is higher.
In this configuration there is no need to wastefully increase the oiling pressure of the oiling device at each of different rotational frequencies of the first motor to avoid an abnormal stop at the time of high oiling temperature, and therefore it is possible to reduce the power required of the oiling device.
It may be configured that the oiling device includes: an oil pump that generates the oiling pressure; a second motor that drives the oil pump; and a second inverter that controls the rotational frequency of the second motor, in which the control unit controls the rotational frequency of the second motor such that the oiling pressure to exceeds the second abnormality pressure set value corresponding to the oiling temperature detected by the oiling temperature detecting unit.
In addition to the reduction of the power required of the oiling device because of the fact that there is no need to wastefully increase the oiling pressure of the oiling device to avoid an abnormal stop at the time of high oiling temperature, the amount of oiling can be kept to a minimum by allowing the discharge pressure of the oil pump to conform with the second abnormality pressure set value. The reduction of the amount of oiling makes it possible to operate the oil pump at low speed, and therefore it is possible to reduce the power required of the second motor that drives the oil pump and further contribute to energy saving.
The oiling device may include a valve that is provided in the passage system and adjusts the amount of oiling that is the amount of the oil fed from the oil pump to the screw compressor.
In addition to the reduction of the power required of the oiling device because of the fact that there is no need to wastefully increase the oiling pressure of the oiling device to avoid an abnormal stop at the time of high oiling temperature, the amount of oiling can be kept to a minimum. The reduction of the amount of oiling can also reduce agitation loss of oil caused by components such as a bearing and a gear wheel included in an oiling object, and therefore it is possible to contribute to energy saving.
It may be configured that the oiling device includes a heat exchanger that is provided in the passage system and causes the oil to fall in temperature by heat exchange with a cooling medium, in which the oiling temperature detecting unit includes a cooling medium temperature detecting unit that detects a cooling medium temperature that is a temperature of the cooling medium, and the control unit estimates the oiling temperature based on the cooling medium temperature detected by the cooling medium temperature detecting unit.
A second aspect of the present invention is to provide an oiling device including: a passage system that circulates and feeds oil to an oiling object driven; an oiling pressure detecting unit that detects an oiling pressure that is a pressure of the oil fed to the oiling object through the passage system; an oiling temperature detecting unit that detects an oiling temperature that is a temperature of the oil fed to the oiling object through the passage system; and a control unit, in which the control unit includes a storage unit that has stored therein a first abnormality pressure set value that differs according to the oiling temperature, the first abnormality pressure set value is set to a lower pressure as the oiling temperature is higher, and, when the oiling pressure detected by the oiling pressure detecting unit is equal to or lower than the first abnormality pressure set value corresponding to the oiling temperature detected by the oiling temperature detecting unit, the control unit considers that there is an abnormality in an oiling state and outputs a signal.
It may be configured that the control unit further executes an abnormal stop of the oiling object, and the signal output is an abnormal stop signal to stop driving of the oiling object.
A third aspect of the present invention is to provide an abnormality detection method of an oiling device, including: detecting an oiling pressure that is a pressure of oil fed from the oiling device to an oiling object driven; detecting an oiling temperature that is a temperature of the oil fed to the oiling object; and determining that there is occurrence of an abnormality in an oiling state when the oiling pressure falls below an abnormality pressure set value that differs according to the oiling temperature and is set to a lower pressure as the oiling temperature is higher.
The abnormality detection method may include stopping driving of the oiling object when it has been determined that there is the occurrence of an abnormality in an oiling state.
The abnormality detection method may include issuing an alarm of an abnormality of the oiling object when it has been determined that there is the occurrence of an abnormality in an oiling state.
The oiling device and its abnormality detection method of the present invention can contribute to energy saving.
and
Embodiments of the present invention will be described below with reference to accompanying drawings. The following descriptions and numerical values in the drawings referred to in the descriptions are merely examples, and shall not limit the technical scope of the present invention.
Male and female rotors of the compressor body 4 are driven to rotate by a main motor (first motor) 5. The compressor body 4 compresses air taken in through an inlet 4a, and discharges the air from an outlet 4b.
The oiling device 1 includes a passage system 6 that circulates and feeds oil to the compressor body 4. The passage system 6 is provided with an oil tank 7, an oil pump 8, and a heat exchanger 9 from the return side from the compressor body 4. The oil pump 8 is driven by a pump motor (second motor) 10. The heat exchanger 9 in the present embodiment is a liquid-cooled type, and causes oil to fall in temperature by heat exchange with a cooling medium of liquid (for example, water). The cooling medium is cooled in a cooling tower 11. The heat exchanger 9 may be an air-cooled type to be described later with reference to
Oil accumulated in the oil tank 7 is pumped by the oil pump 8 and cooled by the heat exchanger 9, and after that, it is fed to the compressor body 4. The oil from the compressor body 4 returns to the oil tank 7. In this way, the oil is circulated and fed to the compressor body 4.
In a position between the heat exchanger 9 of the passage system 6 and the compressor body 4, an oil pressure sensor (oiling pressure detecting unit) 21 and an oil temperature sensor (oiling temperature detecting unit) 22 are provided. The oil pressure sensor 21 detects oiling pressure that is pressure of oil fed to the compressor body 4 through the passage system 6. The oil temperature sensor 22 detects oiling temperature that is temperature of oil fed to the compressor body 4 through the passage system 6.
In the present embodiment, the compressor body 4 is rotated at constant speed by the main motor 5, and the oil pump 8 is rotated at constant speed by the pump motor 10.
A control device (control unit) 31 controls various devices housed in the package 3, which include the main motor 5 that drives the compressor body 4 and the pump motor 10 that drives the oil pump 8, based on various inputs including an oiling pressure input from the oil pressure sensor 21 and an oiling temperature input from the oil temperature sensor 22.
An alarm device 32 is connected to the control device 31. The alarm device 32 sends out an abnormality alarm such as a sound or a visual display based on a command from the control device 31.
The control device 31 has an abnormality alarm function of outputting a signal to cause the alarm device 32 to send out an alarm when the oiling pressure has become equal to or lower than a predetermined abnormality detection pressure (second abnormality pressure set value) and an abnormal stop function of outputting a signal (abnormal stop signal) to cause the main motor 5 to stop the compressor body 4 when the oiling pressure has fallen below a predetermined abnormal stop pressure (first abnormality pressure set value).
To realize the abnormality alarm function and the abnormal stop function, the control device 31 includes a storage unit 31a that stores therein the abnormality detection pressure and the abnormal stop pressure. When performing the abnormality alarm function and the abnormal stop function, the control device 31 refers to the storage unit 31a.
Thick lines in
The control device 31 causes the alarm device 32 to send out an alarm if the oiling pressure detected by the oil pressure sensor 21 is equal to or lower than an abnormality detection pressure corresponding to the oiling temperature detected by the oil temperature sensor 22.
Furthermore, the control device 31 causes the compressor body 4, more specifically, the main motor 5 to stop if the oiling pressure detected by the oil pressure sensor 21 is equal to or lower than an abnormal stop pressure corresponding to the oiling temperature detected by the oil temperature sensor 22.
In a case where the oil temperature is high, because of a decrease in the viscosity of oil, the oiling pressure required to ensure the same amount of oiling is lowered as compared with in a case where the oil temperature is low. The higher the oiling temperature is, the lower the abnormal stop pressure stored in the storage unit 31a of the control unit 31 is set to; therefore, it does not happen that when the oiling temperature is high, the oiling pressure of the oiling device 1 is high, and oil is overfed even though the necessary amount of oiling has been ensured to avoid an abnormal stop of the compressor body 4. In this way, it is possible to avoid overfeeding of oil at the time of high oil temperature, and therefore it is possible to reduce power required of the oiling device 1 (more specifically, the pump motor 10) and contribute to energy saving.
In the modification example of
In the modification example of
In the modification example shown in
In the modification example shown in
A configuration in which the control device 31 estimates the oiling temperature from the temperature detected by the cooling medium temperature sensor 43 or the cooling air temperature sensor 45 instead of the oil temperature sensor 22 can be adopted in below-described second to seventh embodiments as well.
The second to seventh embodiments are described below. In these embodiments, points not specifically mentioned are similar to those in the first embodiment or its modification examples. Furthermore, in the drawings relating to these, the same components as those in the first embodiment and its modification examples are assigned the same reference numerals.
In the second embodiment of the present invention shown in
The storage unit 31a of the control device 31 has stored therein a relationship between the rotational frequency of the main motor 5 and the abnormality detection pressure as a plurality of functions specified according to at least two kinds of oiling temperatures (one lower than a threshold temperature of Tth° C. and the other equal to or higher than the threshold temperature of Tth° C.).
With reference to
With continuously reference to
In the present embodiment, when the oiling temperature becomes equal to or higher than the threshold temperature of Tth° C., the function that defines the relationship between the rotational frequency of the main motor 5 and the abnormal stop pressure or the abnormality detection pressure is switched. More specifically, when the oiling temperature has become equal to or higher than the threshold temperature of Tth° C., the inclination of the function is changed. In addition to or instead of this technique, the function may be changed using the oiling temperature as a variable.
In a case where the oiling temperature is separated into high temperature and low temperature relative to the threshold temperature of Tth° C. as in the present embodiment, the threshold temperature of Tth° C. may be set, for example, in a range of relatively high temperatures within a temperature range of 0° C. to 60° C.
By defining the relationship between the rotational frequency of the main motor 5 and the abnormal stop pressure as a plurality of functions that allow the abnormal stop pressure to become low pressure when the oiling temperature is high as in the present embodiment, the oiling pressure of the oiling device 1 at each of different rotational frequencies of the main motor 5 does not have to be wastefully increased to avoid an abnormal stop at the time of high oiling temperature, and thus the power required of the oiling device 1 can be reduced.
Mechanical configurations of the oiling device 1 and the compressor body 4 in the third embodiment of the present invention are the same as the second embodiment (
With reference to
With reference to
By setting the relationship between the rotational frequency of the main motor 5 and the abnormal stop pressure so that the abnormal stop pressure becomes low pressure when the oiling temperature is high as in the present embodiment, the oiling pressure of the oiling device 1 at each of different rotational frequencies of the main motor 5 does not have to be wastefully increased to avoid an abnormal stop at the time of high oiling temperature, and thus the power required of the oiling device 1 can be reduced.
In the present embodiment, the abnormal stop pressure and the abnormality detection pressure are set to fall in a stepwise fashion in three steps with decrease in the rotational frequency of the main motor 5 on the basis of the rated rotational frequency of the main motor 5; however, they may be set to fall in two steps, or may be set to fall in four or more steps.
Mechanical configurations of the oiling device 1 and the compressor body 4 in the fourth embodiment of the present invention are the same as the second embodiment (
With reference to
In the present embodiment, the functions defining the relationship between the rotational frequency of the main motor 5 and the abnormal stop pressure are set with respect to four kinds of temperatures; furthermore, similar functions may be set with respect to two kinds, three kinds, or five or more kinds of temperatures. Moreover, also as for the abnormality detection pressure, as with the abnormal stop pressure, the relationship may be set by a function having a positive correlation with the rotational frequency of the main motor 5 with respect to a plurality of oiling temperatures.
In the fifth embodiment of the present invention shown in
As with any of the second to fourth embodiments, the storage unit 31a of the control device 31 has stored therein a relationship between the rotational frequency of the main motor 5 and the abnormality detection pressure as a plurality of functions according to oiling temperatures (
The control unit 31 controls the rotational frequency of the pump motor 10 so that the oiling pressure does not become an abnormality detection pressure corresponding to an oiling temperature that has been detected by the oil temperature sensor 22 (so that the oiling pressure exceeds the abnormality detection pressure). Furthermore, after the oiling pressure has become equal to or lower than the abnormality detection pressure corresponding to the oiling temperature detected by the oil temperature sensor 22, the control unit 31 controls the rotational frequency of the pump motor 10 so that the oiling pressure exceeds an abnormal stop pressure corresponding to the oiling temperature detected by the oil temperature sensor 22.
As with the second to fourth embodiments, in addition to the reduction of the power required of the oiling device 1 (the power required to drive the pump motor 10) because of the fact that there is no need to wastefully increase the oiling pressure of the oiling device 1 (the discharge pressure of the oil pump 8) to avoid an abnormal stop at the time of high oiling temperature, the amount of oiling can be kept to a minimum by allowing the discharge pressure of the oil pump 8 to conform with the abnormality detection pressure or the abnormal stop pressure. The reduction of the amount of oiling makes it possible to operate the oil pump 8 at low speed, and therefore it is possible to reduce the power required of the pump motor 10 that drives the oil pump 8 and further contribute to energy saving.
In the sixth embodiment of the present invention shown in
As with any of the second to fourth embodiments, the storage unit 31a of the control device 31 has stored therein a relationship between the rotational frequency of the main motor 5 and the abnormality detection pressure as a plurality of functions according to oiling temperatures (
The control unit 31 controls the open-closed ratio of the solenoid valve 54 so that the oiling pressure exceeds an abnormality detection pressure corresponding to an oiling temperature detected by the oil temperature sensor 22. Furthermore, after the oiling pressure has become equal to or lower than the abnormality detection pressure corresponding to the oiling temperature detected by the oil temperature sensor 22, the control unit 31 controls the open-closed ratio of the solenoid valve 54 so that the oiling pressure exceeds an abnormal stop pressure corresponding to the oiling temperature detected by the oil temperature sensor 22.
As with the second to fourth embodiments, in addition to the reduction of the power required of the oiling device 1 (the power required to drive the pump motor 10) because of the fact that there is no need to wastefully increase the oiling pressure of the oiling device 1 (the discharge pressure of the oil pump 8) to avoid an abnormal stop at the time of high oiling temperature, the amount of oiling can be kept to a minimum by allowing the discharge pressure of the oil pump 8 to conform with the abnormality detection pressure or the abnormal stop pressure. The reduction of the amount of oiling makes it possible to reduce agitation loss of oil caused by components such as a bearing and a gear wheel included in an oiling object, and therefore it is possible to further contribute to energy saving.
As shown in
In the first to seventh embodiments, the compressor body 4 that is a screw compressor is described as an example of an oiling object; however, an oiling object of the present invention is not limited to it, and may be other industrial machinery having an interlock function with respect to oiling abnormality.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2020-122228 | Jul 2020 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2021/026328 | 7/13/2021 | WO |
