The embodiments described herein relate generally to scroll compressors. More particularly, the embodiments described herein relate to an Oldham coupling structure with an enhanced key surface for use in a scroll compressor, such as may be used in a refrigeration or HVAC system.
One increasingly popular type of compressor is a scroll compressor. In a scroll compressor, a pair of scroll members orbits relative to each other to compress an entrapped refrigerant.
In typical scroll compressors, a first, stationary, scroll member has a base and a generally spiral wrap extending from its base. A second, orbiting, scroll member has a base and a generally spiral wrap extending from its base. The second, orbiting, scroll member is driven to orbit by a rotating shaft. Some scroll compressors employ an eccentric pin on the rotating shaft that drives the second, orbiting, scroll member.
In some scroll compressors, a special coupling, known as an Oldham coupling, may be used to allow the second scroll member to orbit relative to the first scroll member when driven by the rotating shaft. As the second scroll member orbits relative to the first, compression chambers defined between the wraps of the first and second scroll member decrease in size to compress the refrigerant.
Some Oldham couplings may demonstrate a fatigue failure in the web structure when one or more guides or keys become worn. Fatigue failure of the Oldham coupling across its web structure is a critical failure mode of the coupling. Quite often wear of one or more guides or keys precedes the failure. Poor lubrication conditions may promote wear and subsequent fatigue failure of the Oldham coupling, particularly during a low speed defrost often associated with a liquid refrigerant flood back. An Oldham coupling with worn keys reorients itself in a position that induces extra loads on the web leading, potentially, to its fracture. However, fracture of the web has been observed even with non-worn keys. Accordingly, the keys' wear was considered a major precursor of the failure in former attempts to resolve the issue of fracture in the web. Some earlier attempts to eliminate failure of the coupling were concentrated on reducing wear of the keys by utilizing wear resistant coatings on the keys and reducing access of a liquid refrigerant to the area of keys/scroll interaction.
In order to ensure acceptable Oldham coupling key life, an upper limit is set on key face pressure loading. When the optimal geometry of the compressor is such that this pressure limit is not held, one way to decrease pressure loading can be to increase key surface area by either increasing the key length, potentially increasing the diameter of the compressor and Oldham coupling and orbiting scroll inertia loads, or increase key height, potentially resulting in a corresponding increase in the orbiting scroll base plate thickness and inertia loads.
In view of the foregoing, there is a need to provide an Oldham coupling structure that decreases Oldham coupling pressure loading without increasing compressor diameter or significantly increasing orbiting scroll or Oldham coupling inertia. According to one embodiment, Oldham coupling key height and area are increased by recessing the key face into the ring portion of the Oldham coupling, increasing the key height and adding pads to the Oldham coupling ring side of the orbiting scroll base plate to extend the key slot, potentially resulting in reduced compressor diameter and/or reduced orbiting scroll and Oldham coupling inertia.
According to another embodiment, at least one stage of a double-ended two-stage scroll compressor comprises an enhanced Oldham coupling with increased key height and area. The key height and area are increased by recessing the key face into the ring portion of the Oldham coupling, increasing the key height and adding pads to the involute side of the orbiting scroll base plate to extend the key slot, potentially resulting in reduced compressor diameter and/or reduced orbiting scroll and Oldham coupling inertia.
These and other features, aspects, and advantages of the Oldham coupling structure with an enhanced key surface will become better understood when the following detailed description is read with reference to the accompanying drawing, wherein:
While the above-identified drawing figures set forth particular embodiments of the Oldham coupling structure with an enhanced key surface, other embodiments are also contemplated, as noted in the discussion. In all cases, this disclosure presents illustrated embodiments by way of representation and not limitation. Numerous other modifications and embodiments can be devised by those skilled in the art which fall within the scope and spirit of the principles described herein.
The two-stage horizontal scroll compressor 10 comprises a first, input stage 12 and a second, output stage 14. The first, input stage 12 comprises a fixed, non-orbiting scroll member 16 and an orbiting scroll member 18. The non-orbiting scroll member 16 is positioned in meshing engagement with the orbiting scroll member 18.
The second, output stage 14 also comprises a fixed, non-orbiting scroll member 20 and an orbiting scroll member 22. The second stage non-orbiting scroll member 20 is positioned in meshing engagement with the second stage orbiting scroll member 22.
Scroll compressor 10 further comprises a compressor drive shaft 24 or crankshaft extending between the first, input stage 12 and the second, output stage 14. The crankshaft 24 may be rotatably driven, by way of example and not limitation, via an electric motor comprising a wound stator 26 and a rotor 28 which may or may not be in an interference-fit on the compressor crankshaft 24. The crankshaft 24 may be rotatably journaled within one or more main bearings 30, 32. Each crankshaft main bearing 30, 32 may comprise, by way of example and not limitation, a rolling element bearing having a generally cylindrical portion.
According to one embodiment, the first stage 12 further comprises a conventional hydrodynamic type orbiting scroll thrust bearing 34; while the second stage of compression 14 further comprises a hydrostatic type orbiting scroll thrust bearing 36. It will be appreciated that at least one stage, either first or second, may comprise a hydrostatic type orbiting scroll thrust bearing based upon the particular application.
It will be appreciated that the specific bearing types described above are examples only and meant to be non-limiting, as other bearing types may be employed in any of the rolling element, radial, and/or thrust bearings mentioned above.
The first, input stage 12 may further comprise an Oldham coupling enumerated as 38 in
As shown, the Oldham couplings 38, 40 are shown to be between respective first scroll member second scroll member bases at each of the first and second stages, and are in surrounding relationship to the first and second scroll member spiral wraps. However, it will be appreciated that the coupling may be disposed for example on an opposite involute side of the respective orbiting scroll base plate, rather than between the scroll sets.
Keeping the foregoing principles in mind,
According to one embodiment, at least one stage of a double-ended two-stage scroll compressor 10 comprises enhanced Oldham couplings/Oldham coupling keys in which the Oldham couplings/Oldham coupling keys and its associated orbiting scroll are configured as described herein with reference to
Looking again at
In summary explanation, an Oldham coupling in a scroll compressor is configured with an enhanced key surface. The loaded side of the key is recessed into the Oldham coupling ring and a raised key slot is added to the orbiting scroll to maintain Oldham coupling key surface pressure and minimize key bending torque and orbiting scroll weight.
Any of aspects 1 to 8 can be combined with any of aspects 9 to 24 and any of aspects 9 to 16 can be combined with any of 17 to 24.
Aspect 1. An Oldham coupling structure for a scroll compressor, the Oldham coupling structure comprising: a compressor housing; a first stage of compression disposed within the compressor housing, the first stage comprising: a first, stationary, scroll member comprising a base and a generally spiral wrap extending from the base of the first, stationary, scroll member; and a second, orbiting, scroll member comprising a substantially circular base and a generally spiral wrap extending from the base of the second, orbiting scroll member; and a first Oldham coupling disposed on the second scroll member base, wherein the first Oldham coupling comprises a ring member comprising one or more coupling keys, and further wherein each first Oldham coupling key comprises a loaded side face that is recessed into the ring member of the first Oldham coupling to form a recessed portion of the first Oldham coupling ring member.
Aspect 2. The scroll compressor Oldham coupling structure according to aspect 1, wherein the second, orbiting, scroll member further comprises a protruding portion extending toward the first Oldham coupling and configured to mesh with the recessed portion of the first Oldham coupling ring member.
Aspect 3. The scroll compressor Oldham coupling structure according to aspect 1 or 2, further comprising: a second stage of compression disposed within the compressor housing, the second stage comprising: a third, stationary, scroll member comprising a base and a generally spiral wrap extending from the base of the third, stationary, scroll member; and a fourth, orbiting, scroll member comprising a substantially circular base and a generally spiral wrap extending from the base of the fourth, orbiting scroll member; and a second Oldham coupling disposed on the third scroll member base, wherein the second Oldham coupling comprises a ring member comprising one or more coupling keys, and further wherein each second Oldham coupling key comprises a loaded side face that is recessed into the ring member of the second Oldham coupling to form a recessed portion of the second Oldham coupling ring member.
Aspect 4. The scroll compressor Oldham coupling structure according to aspect 3, wherein the fourth, orbiting, scroll member further comprises a protruding portion extending toward the second Oldham coupling and configured to mesh with the recessed portion of the second Oldham coupling ring member.
Aspect 5. The scroll compressor Oldham coupling structure according to any of aspects 1 to 4, wherein the scroll compressor is a single-stage scroll compressor.
Aspect 6. The scroll compressor Oldham coupling structure according to any of aspects 1 to 5, wherein the scroll compressor is a double-ended two-stage scroll compressor.
Aspect 7. The scroll compressor Oldham coupling structure according to any of aspects 1 to 6, wherein the scroll compressor comprises more than two sets of single stage compression.
Aspect 8. The scroll compressor Oldham coupling structure according to any of aspects 1 to 7, wherein the scroll compressor is a horizontal scroll compressor.
Aspect 9. An Oldham coupling structure for a scroll compressor, the Oldham coupling structure comprising: a first Oldham coupling disposed on a first, stationary, scroll member base comprising a generally spiral wrap extending therefrom, a second, orbiting, scroll member base comprising a generally spiral wrap extending therefrom, wherein the first Oldham coupling comprises a ring member comprising one or more coupling keys, and further wherein each first Oldham coupling key comprises a loaded side face that is recessed into the ring member of the first Oldham coupling to form a recessed portion of the first Oldham coupling ring member.
Aspect 10. The scroll compressor Oldham coupling structure according to aspect 9, wherein the second, orbiting, scroll member further comprises a protruding portion extending toward the first Oldham coupling and configured to mesh with the recessed portion of the first Oldham coupling ring member.
Aspect 11. The scroll compressor Oldham coupling structure according to aspect 9 or 10, further comprising: a second Oldham coupling disposed on a third, stationary, scroll member base comprising a generally spiral wrap extending therefrom, a fourth, orbiting, scroll member base comprising a generally spiral wrap extending therefrom, wherein the second Oldham coupling comprises a ring member comprising one or more coupling keys, and further wherein each second Oldham coupling key comprises a loaded side face that is recessed into the ring member of the second Oldham coupling to form a recessed portion of the second Oldham coupling ring member.
Aspect 12. The scroll compressor Oldham coupling structure according to aspect 11, wherein the fourth, orbiting, scroll member further comprises a protruding portion extending toward the second Oldham coupling and configured to mesh with the recessed portion of the second Oldham coupling ring member.
Aspect 13. The scroll compressor Oldham coupling structure according to any of aspects 9 to 12, wherein the scroll compressor is a single-stage scroll compressor.
Aspect 14. The scroll compressor Oldham coupling structure according to any of aspects 9 to 13, wherein the scroll compressor is a double-ended two-stage scroll compressor.
Aspect 15. The scroll compressor Oldham coupling structure according to any of aspects 9 to 14, wherein the scroll compressor comprises more than two sets of single stage compression.
Aspect 16. The scroll compressor Oldham coupling structure according to any of aspects 9 to 15, wherein the scroll compressor is a horizontal scroll compressor.
Aspect 17. An Oldham coupling structure for a scroll compressor, the Oldham coupling structure comprising a first Oldham coupling comprising a ring member comprising one or more coupling keys, wherein each first Oldham coupling key comprises a loaded side face that is recessed into the ring member of the first Oldham coupling to form a recessed portion of the first Oldham coupling ring member.
Aspect 18. The scroll compressor Oldham coupling structure according to aspect 17, further comprising a first, orbiting, scroll member, the first, orbiting, scroll member comprising a protruding portion extending toward the first Oldham coupling and configured to mesh with the recessed portion of the first Oldham coupling ring member.
Aspect 19. The scroll compressor Oldham coupling structure according to aspect 17 or 18, further comprising a second Oldham coupling comprising a ring member comprising one or more coupling keys, wherein each second Oldham coupling key comprises a loaded side face that is recessed into the ring member of the second Oldham coupling to form a recessed portion of the second Oldham coupling ring member.
Aspect 20. The scroll compressor Oldham coupling structure according to aspect 19, further comprising a second, orbiting, scroll member comprising a protruding portion extending toward the second Oldham coupling and configured to mesh with the recessed portion of the second Oldham coupling ring member.
Aspect 21. The scroll compressor Oldham coupling structure according to any of aspects 17 to 20, wherein the scroll compressor is a single-stage scroll compressor.
Aspect 22. The scroll compressor Oldham coupling structure according to any of aspects 17 to 21, wherein the scroll compressor is a double-ended two-stage scroll compressor.
Aspect 23. The scroll compressor Oldham coupling structure according to any of aspects 17 to 22, wherein the scroll compressor comprises more than two sets of single stage compression.
Aspect 24. The scroll compressor Oldham coupling structure according to any of aspects 17 to 23, wherein the scroll compressor is a horizontal scroll compressor.
While the embodiments have been described in terms of various specific embodiments, those skilled in the art will recognize that the embodiments can be practiced with modification within the spirit and scope of the claims.
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