This application is related to U.S. patent application Ser. No. 15/604,520, filed on May 24, 2017 entitled APPARATUS FOR MULTI DOSING OF WIPE AT POINT OF DISPENSING. This application is also related to Ser. No. 15/604,497, entitled ON DEMAND WET WIPE DISPENSING DEVICE, filed on May 24, 2017. The aforementioned applications are both incorporated herein in their entirety by this reference.
Embodiments of the present invention generally concern disposable wipe dispensing devices and associated components and methods. More particularly, at least some embodiments of the invention relate to an on demand wet wipe dispensing device that is configured so that as a wipe is pulled from the device during a wipe dispensing process, the movement of the wipe causes one or more liquids to be dosed onto the wipe.
Various wipe dispensing devices exist that store a roll of wipes which can be dispensed one at a time by a user. Typically, the wipes are perforated at regular intervals. As such, the wipes each have a predetermined length, and can be easily separated from each other as they are dispensed. The wipes may be dosed in some fashion, such as by a pumping mechanism, at some point prior to being dispensed from the dispensing device. However, conventional dosing systems and other devices used for dosing have proven problematic.
For example, because conventional dosing systems are typically configured to dispense fluid only in discrete, and predetermined, volumes, they are essentially limited to use with perforated wipes that all have the same length. That is, because dose volume is at least loosely based on the size of the wipe, the dose volume for each wipe is known in advance. Thus, while conventional dosing systems have a relatively simple configuration that repeatedly doses the known volume each time a wipe is dispensed; such dosing systems can typically only be employed with wipes of a known, and consistent, length.
Moreover, limiting a consumer to the use of perforated wipes may result in inefficient use of the wipes and the dosing fluids. That is, for a given job, too many, or too few, wipes may be dispensed because the wipe dispensing system does not provide the user with the ability to dispense a dosed wipe whose length is determined on an as-needed basis by the user at the time of dispensing. This may result in an unsatisfactory user experience.
Another concern with conventional dosing systems is related to the fact that perforated wipes may be obtained in various lengths, depending upon the needs of the consumer. That is, while all the wipes within a given roll have generally the same length, some rolls have perforated wipes of one length, while other rolls have perforated wipes of a different length. However, because conventional dosing systems are typically configured for use with perforated wipes of a specified length, they are not well suited for use with perforated wipes of other lengths, whether those wipes are longer or shorter than the specified length targeted by the dosing system.
Problems such as those noted above are not easily resolved. Significant changes would likely be required to conventional dosing systems in order to enable those systems to be used with wipes of different and/or unspecified lengths. Such changes, which may not be readily implemented, if at all, would likely increase the cost and complexity of those systems.
In light of problems such as those noted above, it would be useful to provide a wipe dispensing system that can be employed to dose wipes of various lengths and/or lengths that are determined on an as-needed basis by a user at the time of dispensing. It would also be useful to provide a wipe dispensing system that can be employed to dose both perforated and unperforated wipes. Finally, it would be useful to provide a wipe dispensing system that doses a wipe based on a length of the wipe, even if the length of the wipe is indeterminate.
Embodiments within the scope of the invention may be effective in overcoming one or more of the problems in the art, although it is not required that any embodiment resolve any particular problem(s). In general, embodiments of the present invention concern disposable wipe dispensing systems and associated components and methods. More particularly, at least some embodiments of the invention relate to an on demand wet wipe dispensing device that doses wipes based on the length of the wipe, and which can be used with perforated wipes, unperforated wipes, and wipes whose length is specified at the point of use by a user.
In some example embodiments, an on demand wipe dispensing system, which may be referred to herein as simply a wipe dispensing system, is provided that is configured to hold wipes and one or more dosing fluids, and that includes one or more pumps configured to pump the dosing fluids. The wipe dispensing system is configured so that operation of one or more dosing pumps may be effected by linear movement of a wipe, such as occurs during a wipe dispensing process. Because operation of a dosing pump is linked to linear movement of the wipe, the dosing pump continues to operate while the wipe is experiencing linear motion, such as when the wipe is being pulled from the wipe dispensing system during a wipe dispensing process. Correspondingly, when linear movement of the wipe stops, the dosing pump ceases operation.
In operation, a user can dispense a wipe of any desired length from the wipe dispensing system. Because the dosing pump continues to operate as a result of the wipe being dispensed from the wipe dispensing system, the amount of fluid dispensed on the wipe is a function of the length of the wipe, even if dispensation of the wipe should be interrupted for some reason, and later resumed, and even if the length of the wipe is not predetermined. When the user has obtained a dosed wipe of the desired length, the dosed wipe can then be separated from the roll of wipes and used by the user.
Advantageously then, example embodiments of the invention are directed to a wipe dispensing system configured to operate such that a dosed wipe of any desired length can be created on an as-needed basis by a user.
In order to describe the manner in which at least some aspects of this disclosure can be obtained, a more particular description will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only example embodiments of the invention and are not therefore to be considered to be limiting of its scope, some example embodiments of the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings, in which:
Reference will now be made in detail to aspects of various embodiments of the present disclosure, examples of which are illustrated in the accompanying drawings. While described in conjunction with these embodiments, it will be understood that they are not intended to limit the disclosure to these embodiments.
A. General Aspects of Some Example Embodiments
Directing attention first to
In addition to the housing 102 and lid 104, the wipe dispensing system 100 further includes a housing extension 110 that is rotatably connected to the same edge of the housing 102 as the lid 104, by way of a hinge 112. As shown, the hinge 112 and hinge 106 may be configured and arranged so that the housing extension 110 and the lid 104 both rotate about the same axis. As indicated in
As disclosed elsewhere herein, the housing extension 110 serves as a cover for various internal components of the wipe dispensing system 100. When there is a need to access those internal components, the lid 104 can be rotated, counterclockwise from the perspective of
With reference now to
In order that the resilient elements 116 are retained in position between the lid 104 and housing extension 110, the lid 104 and housing extension 110 may include respective structural elements that engage and retain the resilient elements 116. For example, and as shown in
Thus, the pins 118 and recesses 120 cooperate with each other to retain the resilient elements 116 in position. Moreover, because the housing extension 110 is prevented from downward movement due to the configuration and positioning of the flange 114, depression of the lid 104 downward toward the housing extension 110 overcomes the bias imposed by the resilient elements and thus acts to compress the resilient elements 116. When the downward force on the lid 104 is released, the compressed resilient elements then bias the lid 104 upward so as to return the lid 104 to the ‘ready’ position. In some embodiments, the lid 104 and housing extension 110 may be connected by a damping mechanism (not shown) that provides for a controlled movement of the lid 104 from a depressed position back to the ‘ready’ position. Such a controlled movement of the lid 104 is a movement of the lid 104 to the ‘ready’ position that takes place relatively more slowly than if the resilient element(s) 116 were permitted to act freely in returning the lid 104 to the ‘ready’ position.
Finally, and with reference to
B. Aspects of an Example Wipe Dispensing Mechanism
With continuing reference to
The drive gears 202a and 202b are arranged so that, as best shown in
When the lid 104 is connected to the housing 102 as shown in
Because, as disclosed elsewhere herein, the roller 208 forms part of a wipe path along which wipes from the roll of wipes 115 travel, dispensation of a wipe from the wipe dispensing system 100 can thus be effected both as the lid 104 moves up, and as the lid 104 moves down. In this way, the motion of the lid 104 is employed in an efficient manner. By way of contrast, if a roller were only able to rotate on the downstroke of a lid, a user desiring a wipe of a particular length would be required to depress that lid 2× as many times as would be required to obtain a wipe of the same length with the disclosed embodiments. Moreover, because the resilient elements 116 bias the lid 104 to the ‘ready’ position, the lid 104 is automatically returned to the ‘ready’ position without requiring any action on the part of the user. Among other things then, the disclosed embodiments may be relatively easy to use, and relatively efficient in their operation.
With continued reference to
In at least some embodiments the bearings 214 each take the form of a roller clutch, such as a one-way locking needle-roller bearing clutch for example. In general, roller clutches are configured to transmit a torque to the shaft 207 in one rotational direction and move freely relative to the shaft 207 in the opposite rotational direction. In neutral, a roller clutch may have a low frictional torque, which may prevents drive system losses and save energy. Depending upon the embodiment, the bearings 214 may be configured to support thrust loading in addition to rotary loading.
In general, the bearings 214 are each configured and arranged so that only the drive gear 202a causes rotation of the roller 208 when the lid 104 is depressed, and only the drive gear 202b causes rotation of the roller 208 as the lid 104 returns to the ‘ready’ position. More specifically, each of the two bearings 214, one at either end of the shaft 207, is configured and arranged so that an associated driven gear 206 rotates freely relative to the shaft 207 as that driven gear 206 is rotated in a first direction, and that driven gear 206 imparts rotation, by application of a torque, to the shaft 207 when that driven gear 206 is rotated in a second direction that is opposite the first direction.
That is, and with reference first to the drive gear 202a, the driven gear 206 rotates freely relative to the shaft 207 as the driven gear 206 is rotated in a first direction by the downward movement of the drive gear 202a in response to depression of the lid 104. As such, the downward movement of the drive gear 202a, in response to depression of the lid 104, does not impart any rotary motion to the shaft 207, even though the drive gear 202a is engaged with the driven gear 206. On the other hand, upward movement of the drive gear 202a, as the lid 104 moves to the ‘ready’ position, applies a torque that imparts a rotary motion to the shaft 207 so that the shaft 207 rotates in a wipe dispensing direction.
The drive gear 202b and driven gear 206 on the right hand side of the wipe dispensing system 100, as viewed from the perspective of
Turning now to
Two or more of the roller tube elements 212 may be connected to each other so as to rotate in unison with each other, or one or more of the roller tube elements 212 may rotate independently of one or more of the other roller tube elements 212. The roller tube elements 212 may be symmetric about an axis defined by the shaft 207, but that is not required. As shown, the roller tube elements 212 may take a spool configuration in which the end portions 212a of the roller tube elements 212 have a larger outside diameter than the outside diameter of a middle portion 212b. Other configurations may alternatively be employed however. In some embodiments, two or more of the roller tube elements 212 can be locked together, in pairs for example, and then pressed onto the shaft 207.
The spool configuration of example roller tube elements 212 may help to self-center a wipe, laterally, in the wipe dispensing path 300 as the wipe is dispensed. As well, the configuration and arrangement of the roller tube elements 212 may also help prevent, or reduce the likelihood of, the wipe getting stuck on the roller 208 as the wipe moves along the wipe dispensing path 300. In particular, the spool configuration of roller tube elements 212 provides for a relative reduction in the surface area of the roller 208 that comes into contact with the wipe, which reduces the likelihood that the wipe will become stuck on the spool 208.
In connection with their configuration and operation as part of a wipe dispensing mechanism, and their role in defining part of a wipe dispensing path 300, one or more of the roller tube elements 212 may, but need not, include a coating or surface treatment, such as rubber or silicone for example, that is positioned along the wipe dispensing path 300 and arranged for contact with a wipe as it travels along the wipe dispensing path 300. In other embodiments, the coating or surface treatment can include a material that includes a grit, such as 400 G sandpaper for example, or other materials with comparable properties. The roller tube elements 212 themselves can be made of plastic or other materials, and in one embodiment, the roller tube elements 212 may be constructed with a substrate comprising cellulose and polypropylene, and the substrate may have a top coat or layer of one of the materials noted above, such as sandpaper, rubber, silicone, or comparable materials, or any combinations of these materials.
In general, the friction between the roller tube elements 212 and/or coating/layer on the roller tube elements 212 and the wipe enables the roller 208 to advance the wipe along the wipe dispensing path 300, and the friction may also provide sufficient tension that a user can detach the dispensed wipe with the use of a cutter, or alternatively with perforations in the wipe. However, some embodiments employ a cutter (not shown) that a user can employ to cut a dispensed wipe, and/or such embodiments may employ a roll of wipes 115 that comprise perforated wipes. In one particular embodiment, the cutter takes the form of blade that travels along a track that crosses the wipe dispensing path 300 so that the user can cut the wipe by moving the blade across the wipe dispensing path 300.
With particular reference now to
It will be appreciated from the present disclosure that by the selection and implementation of gears of various sizes and configurations, desired effects can be achieved with respect to the rate at which fluid is discharged from a fluid pump, the rate at which a wipe is dispensed, and the volume per unit length at which a wipe may be dosed. Such gears include the aforementioned driven gear 218, drive gear 215, drive gear 202a, drive gear 202b, and the driven gears 206.
Turning now to various other components of the wipe dispensing system 100, and with reference to
Like the roller tube elements 212, one or more of the tensioners 222 may comprise may include a coating or surface treatment, such as rubber or silicone for example, that is positioned along the wipe dispensing path 300 and arranged for contact with a wipe as it travels along the wipe dispensing path 300. The friction between the tensioners 222 and the wipe enables the roller 208 to advance the wipe along the wipe dispensing path 300. As well, the friction between the tensioners 222 and the wipe may also provide sufficient tension in a wipe that the wipe tends to resist being withdrawn from the housing 102. Thus, a user may be able to pull on the wipe and detach the dispensed wipe without necessitating the use of a cutter, or perforations in the wipe.
With particular reference now to
In more detail, and as best shown in
As well, the manifold support element 226 further defines one or more channels 230 that extend laterally along a widthwise direction of the housing 102. In general, each of the channels 230 supports a respective manifold (discussed below) that is in fluid communication with a discharge side of one of the fluid pumps 406 and 408. The manifold support element 226 may further include an upward extending lip 232 that may help to contain any excess dosing fluid within the housing 102, that is, dosing fluid that is not absorbed by a passing wipe.
C. Aspects of an Example Fluid Dispensing System
With continued attention to
In general, the fluid dispensing system 400 includes multiple fluid reservoirs 402 and 404 (see, e.g.,
As well, the fluid reservoirs 402 and 404 can be removable from the wipe dispensing system 100 for refilling or disposal. In general, the fluid reservoirs 402 and 404 can be removed and replaced, and/or may be removed, refilled, and then reinstalled in the wipe dispensing system 100. The fluid reservoirs 404 and 402, as well as their operation and interaction with other elements of the wipe dispensing system 100 may be configured and arranged to include or incorporate any one or more of the following features and elements: little or no leakage from the fluid reservoirs occurs when the fluid reservoirs are installed, during use of the fluid reservoirs, or during removal of the fluid reservoirs; the fluid reservoirs are securely held in place during use; the fluid reservoirs and corresponding structure(s) of the fluid dispensing system 400 that interface with the fluid reservoirs are configured and arranged such that there is only single possible way to install/remove the fluid reservoirs 402/404 in/from the housing 102 and connect/disconnect the fluid reservoirs 402/404 to/from other elements of the fluid dispensing system 400; the fluid reservoirs 402/404 are configured to auto-align with corresponding structural elements of the housing 102 during installation so as to enable proper connection of the fluid reservoirs 402/404 with other elements of the fluid dispensing system 400; the fluid reservoirs 402/404 are configured to provide feedback, which may be one or more of tactile, audible, or visible feedback, to the user that fluid reservoir 402/404 is properly connected to the structure of the housing 102 and to the fluid dispensing system 400; the fluid reservoirs 402/404 are equipped with a vacuum breaker and/or other connection that allows air to enter the fluid reservoir 402/404 during use; and, the fluid reservoirs 402/404 are configured so that when installed in the housing 102 and connected to the fluid dispensing system 400, the respective liquids held in the fluid reservoir 402 and fluid reservoir 404 are kept separate from each other until dispensed by the fluid dispensing system 400.
The fluid dispensing system 400 further includes multiple pumps, such as pumps 406 and 408. Each pump 406 and 408 is arranged for fluid communication with a respective fluid reservoir 402 and 404. In general, the pumps 406 and 408 serve to pump fluid from the fluid reservoirs 402 and 404, respectively, to a location where the fluids are dosed onto a wipe. Any suitable pump can be employed, and the pump and its components can be made of any material(s) compatible with the fluid to be pumped, examples of which include any type of plastic.
In one example embodiment, one or both of the pumps 406 and 408 is a Bellows Metering Pump manufactured by GRI. Details concerning these example pumps are disclosed in Appendix A hereto, which is incorporated herein in its entirety by this reference. In another example embodiment, one or both of the pumps 406 and 408 may be a Priming Diaphragm Pump Spray Motor 12V for Water Dispenser by UXCELL: Amazon Part Number a13120400ux0009; UPC 700724662064; EAN 0700724662064, 7241870949775; Module Number: a13120400ux0009; UNSPSC Code 26100000; Max Flow—2-3 L/Min; Outlet Max Pressure—1-2.5 Kg; Hmax—1-25M; Water Hole Dia.—9.2 mm/0.36″; Total Size—85×40×32 mm/3.3″×1.6″×1.2″ (L*W*H); Material—Metal and Plastic. This pump may be modified by removing the motor and connecting the pump shaft, directly or indirectly, to the driven gear 218. Any other suitable pumps could be substituted however. For example, diaphragm pumps may be employed in some embodiments of the invention, while other embodiments of the invention may employ peristaltic pumps.
It should be noted that while the following discussion is directed to pump 406, the configuration and arrangement of pump 408 can be similar, or identical, to that of pump 406. Thus, the following discussion is equally applicable to pump 408. As shown in the Figures, the pump 406 includes a suction connection 412 and a discharge connection 410. A pump suction line 418 connects the fluid reservoir with the suction connection 412. A backflow preventer 419, such as a check valve, for example, is provided in the pump suction line 418 to prevent backflow of fluid from the pump suction line 418 into the fluid reservoir. A pump discharge line 414 connects the pump discharge connection 410 with a fluid discharge manifold 420 that is configured and arranged to direct discharged fluid from the pump 406 onto a wipe as the wipe is dispensed from the wipe dispensing system 100. Another fluid discharge manifold 422 is provided that is in fluid communication with the pump discharge line of the pump 408. The suction connection line 418 may include a flow control device or backflow preventer 419 to limit the discharge flow rate from the pump 406 in the event that the roller 208 speed, and thus, the pump discharge volume, exceeds a permissible limit. In some embodiments, one or both of the fluid discharge manifolds 420 and 422 can be omitted and the fluid dispensing system 400 can be configured with other fluid dispensing devices, such as respective arrays of nozzles for example.
As indicated in
Turning now to
It should be noted that the fluid pump 406 and 408 flow rates, flow control or backflow preventer 419 selection/configuration, and/or fluid discharge manifold 420/422 configurations can be used to implement a desired dispensed concentration of one fluid relative to the other. To illustrate, the discharge flow rate of the fluid pump 406 may be selected to be 3× the discharge flow rate of fluid pump 408, so as to provide a Fluid A/Fluid B dispensed mixture concentration of 3:1. As another example, the fluid discharge area defined by the holes 423 of one of the fluid discharge manifolds may be 2× the fluid discharge area defined by the holes 423 of the other fluid discharge manifold. Since Q=vA (where Q is flow rate, v is velocity of the fluid, and A is the discharge area), such a discharge manifold configuration would (assuming a constant discharge velocity for both fluid discharge manifolds) provide a Fluid A/Fluid B dispensed mixture concentration of 2:1.
With respect to their materials, the components of the fluid dispensing system 400 may comprise plastic, rubber, such as silicone rubber for example, metal, such as steel or aluminum for example, or any combination of these. For example, the tubing used for the fluid pump 406/408 suction and discharge lines 418 and 414 may comprise silicone rubber tubing. The scope of the invention is not limited to any particular material, or materials, for any particular component. More generally, the components of the fluid dispensing system 400 should be resistant to chemical attack by the fluids employed with the fluid dispensing system.
D. Operation of a Wipe Dispensing System
With reference to the various Figures discussed above, details are now provided concerning some operations of an example wipe dispensing system. Initially, the wipe dispensing system can be in a ‘ready’ state where the wipe dispensing system is able to dispense a wipe on demand. See, e.g.,
As noted herein, the respective discharge flow rates provided by each fluid pump can be the same, or may be different. This is likewise true with respect to other fluid system components such as the fluid discharge manifolds, and the flow control devices. Thus, dosing ratios for multiple fluids, enable the chemistry of a particular fluid, or combination of fluids, may be tuned, for example, to a desired pH, color, and/or concentration.
In any case, the user can then depress the lid of the wipe dispensing system, overcoming the bias imposed by one or more springs, for example, on the lid. As described earlier, the downward movement of the lid causes the roller to rotate and advance the wipe along the wipe path. At, or about, the same time, the rotation of the roller, which may be mechanically connected to one or more fluid discharge pumps, causes the fluid discharge pumps to pump respective fluids to the corresponding fluid discharge manifolds, which then direct the fluid to the wipe as the wipe passes over the fluid discharge manifolds. Thus, operation of the fluid discharge pumps is effected by the downward movement of the lid.
Thus, in example embodiments of the invention, a wipe may be dosed, by one or more liquids, and dispensed at the same time, or about the same time, by a single operation of the user, namely, a depression of the lid. Moreover, the lid is returned automatically to a ‘ready’ position after it is released by the user at the conclusion of a dosing and dispensing event. As discussed below, there may be multiple possible modes of operation of the wipe dispensing system. Particularly, Table 1 below discloses 3 different modes of operation, along with the characteristics of the wipe substrate that would be adequate to support each particular mode of operation.
With regard to the volume of fluid(s) dispensed during a wipe dispensing event, that volume may be partly, or exclusively, a function of the length of the wipe that is dispensed. That is, as disclosed herein, the fluid pumps may continue to operate so long as the roller is in motion. The roller, in turn, may remain in motion until the user has dispensed a wipe of the desired length. Thus, embodiments of the invention enable the user to dispense a wipe of any desired length, where the length may not be determined until the time of dispensing, with assurance that the wipe will be continuously and consistently dosed during the dispensing process, regardless of how long the dispensed wipe is.
As explained in the present disclosure, including the foregoing discussion concerning aspects of the operation of the lid 104 and its components, lid 104 is an example structural implementation of a means for causing simultaneous on-demand dosing and dispensing of a wipe. Moreover, such a means is responsive to user input, that is, this means can cause performance of the dosing and dispensing functions in response to a single user action, such as depression of the lid. Other functions performed by such a means also include simultaneous operation of two or more pumps, and operation of a wipe dispensing system.
As well, the disclosed embodiments of a wipe dispensing system are example structural implementations of a means for dispensing a wipe. Moreover, such a means is responsive to user input, that is, this means can dispense the wipe in response to a single user action, such as depression of the lid. This function of dispensation of the wipe can be performed on-demand as a result of the user input, and can be performed simultaneous with dosing of the wipe, such as by a fluid dispensing system.
As well, the disclosed embodiments of a fluid dispensing system are example structural implementations of a means for dosing a wipe. Moreover, such a means is responsive to user input, that is, this means can dose the wipe in response to a single user action, such as depression of the lid. This function of dosing of the wipe, which can involve one, two, or more, fluids, can be performed on-demand as a result of the user input, and can be performed simultaneous with dispensing of the wipe, such as by a wipe dispensing system. As well, such a means produces a dosed wipe whose length may not be determined until the time that the wipe is dispensed by the user. Thus, a user is not constrained to dispense multiple wipes, nor is the user required to dispense one or more wipes of predetermined length. Finally, the means may produce a wipe that is dosed at a consistent volume of fluid, which includes fluid combinations, per linear unit of wipe substrate, regardless of the speed with which the wipe is dispensed from the wipe dispensing unit.
With respect to the various aforementioned means, it is noted that the foregoing structures are provided only by way of example, and any other structure(s) of comparable functionality may alternatively be employed.
E. Aspects of Some Example Methods
With continued reference to the Figures, and directing attention now to
The method 500 can begin when dispensation of a wipe is initiated 502. This initiation 502 can occur when, for example, a user begins to depress a lid of a wipe dispensing system. The wipe may be dry, or un-dosed, prior to the initiation 502 of the dispensation of the wipe. Simultaneously with, or at about the same time as, initiation 502 of the dispensation of the wipe, dosing of the wipe may begin.
After initiation 502 of the wipe dispensation and dosing, the user can continue to depress the lid of the wipe dispensing system so as to continue 504 the dispensing and dosing processes. If the user should stop the downward motion of the lid prior to full dosing and dispensation of the wipe, or release the lid so that the lid returns to the ‘ready’ position, the dosing and dispensing of the wipe will cease unless or until such time as the user begins to press the lid downward. The wipe may be progressively dosed by one or more fluids as a result of the dispensation of the wipe 504 from the wipe dispensing system. Thus, the process 504 can involve movement of a wipe that is wet in one portion, such as the portion that has passed by the fluid discharge manifold, and dry in another portion, such as the portion that has not passed by the fluid discharge manifold.
At 506, the user can complete the dosing of the wipe and the dispensation of the wipe from the wipe dispensing system. In some embodiments, completion of the dispensation of the wipe refers to a state in which most, or all, of the dosed wipe, extends out of the housing of the wipe dispensing system, such as when the user has fully depressed the lid of the wipe dispensing system. At this juncture, the wipe has been dosed with one or more fluids such that a substantial portion of the wipe has been wetted with the fluid(s). Thus, the process 506 can involve completion of the dispensation of a fully dosed wipe from the wipe dispensing system. When the wipe has been fully dosed and dispensed, the user can then grasp the wipe and detach it 508 from the next succeeding wipe. In at least some embodiments, the detachment takes place inside the housing while, in other embodiments, detachment takes place outside the housing such that a tail of the wipe extends from the housing.
As will be apparent from the foregoing, the processes 502, 504 and 506 can be caused by a single user action, namely, full depression of the lid of the wipe dispensing system. Moreover, those processes can all be performed without requiring the user to touch, grasp, tear, pull, or otherwise manipulate, the wipe before it is completely dosed and dispensed. As well, it should be noted that the lid of the wipe dispensing system can be fully depressed repeatedly to dose and dispense a succession of wipes, which can remain attached to each other, or which can be detached from each other by a user. Alternatively, the lid of the wipe dispensing system can be held down in the fully depressed position and a wipe of desired length withdrawn from the wipe dispensing system, and then detached by the user. Further information concerning other operational modes is disclosed in Table 1 herein.
F. Example Wipe Materials and Fluid Chemistries
In connection with embodiments such as those disclosed herein, a variety of different wipe substrate materials and dosing fluids can be employed. The scope of the invention is not limited to any particular substrate materials, dosing fluids, or combinations of these and, as such, the substrate materials and fluids discussed below are provided only by way of illustration, and not limitation.
Some general examples of wipe substrates include one or more of the following, in any combination: dry (un-dosed); wet (pre-dosed); dry (pre-dosed); wet or dry pre-dosed with fluid(s) and/or particles; synthetic; non-synthetic, such as cellulose for example; and, blends of synthetic and non-synthetic. Some particular embodiments of the invention allow the use of, for example, cellulose wipes with oxidants that are currently not possible due to chemical and/or wipe degradation. In at least some embodiments, the wipe substrate is inert and chemically neutral with respect to the fluids, individually and/or in combination, that are expected to be dispensed on it.
As noted herein, embodiments of the invention may be advantageous in that, for example, the wipe dispensing system enables new chemistry that can be delivered onto a surface by a wipe. The chemical combinations are enabled as the fluids are mixed as the wipe is dispensing, therefore the fluids are in contact with each other for a substantially shorter period of time than in the case of traditional wet wipes.
In addition, embodiments of the invention implement the separation of both fluids from the wipe until the time that the wipe is dispensed. As a result, the problem of modification of the fluid when stored with the wipe over a long period of time is avoided. As an example, sodium hypochlorite exhibits higher stability at a relatively high pH. However, the micro efficacious profile of sodium hypochlorite is lower at the higher pH. Thus, example embodiments of the invention enable the activation of stable sodium hypochlorite into the less stable, yet highly efficacious, hypochlorous acid.
Sample formula 1:
Sample formula 2:
Sample formula 3:
Alternatives to the described fluid components above are an oxidant in one fluid reservoir, with organic components in a water based fluid in a second fluid reservoir. Example organic components include, but are not limited to fragrances, surfactant, and polymers. Another multi-fluid combination that is enabled by example embodiments of the invention is chemistry that is stable as a concentrate but desired use is as a diluted version. Still other multi-fluid combinations that may be employed in some embodiments of the invention include bleach (Fluid A)+citric acid (Fluid B), and bleach (Fluid A)+hydrogen peroxide (Fluid B).
It should be noted that as used here, the term ‘fluid’ is intended to be broad in scope. As such, that term embraces any material, and any combination of two or more materials, that can be employed by a fluid dispensing system, examples of which are disclosed herein. Moreover, materials of various viscosities and other properties can be used. As such, examples of materials include fluids having a room temperature viscosity about the same as water, as well as lotions, slurries, soaps, ointments, and other materials whose room temperature viscosity may be greater than that of water.
Where combinations of materials are employed in an embodiment, any ratio or percentage of those materials can be employed. By way of illustration, if two fluids are employed in an embodiment, the percentage (e.g., by volume) of the first fluid can be anywhere in the range of about 1% to about 99% and, accordingly, the percentage (e.g., by volume) of the second fluid can be anywhere in the range of about 99% to about 1%.
As will be apparent from the foregoing discussion and examples, the wipe dispensing system can be configured to dispense a fluid combination whose pH is different from the respective pH values of the constituent components. For example, where one of the components is relatively stable bleach, that component can be combined with one or more other fluids at about the time that dispensation of the wipe is initiated. The combined fluid thus produced can have a pH that renders it more effective than the bleach component alone.
The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
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