This disclosure relates to aircraft in general, and in particular, to a system carried aboard an aircraft, such as a large commercial jetliner, that is capable of providing the instantaneous weight and balance of the aircraft, i.e., its total weight and the location of its center of gravity (CG), in a quick, reliable and accurate manner.
An aircraft's weight and balance is one of the most critical factors affecting its flight safety. An overweight aircraft, or one whose center of gravity is outside the allowable limits, is both inefficient and dangerous to fly. The responsibility for proper weight and balance control begins with the engineers and designers who design the aircraft, and extends to the Aviation Maintenance Technician (AMT) who maintains the aircraft, the “loadmaster” who is responsible for loading fuel, baggage and cargo aboard it, and ultimately, to the pilot who operates it.
Two elements are vital in an aircraft's weight and balance determinations: The total weight of the aircraft must be no greater than the maximum gross weight allowable for the particular make and model of the aircraft and the particular types of flight operations that it is to undertake; and the location of its CG, or the point at which all of the weight of the aircraft is considered to be concentrated, relative to its center of lift (COL) or mean aerodynamic chord (MAC), which must be maintained within the range allowable for the particular operational weight of the aircraft. Weight and CG determine field lengths, rotation velocities, decision speeds, and horizontal stabilizer settings. CG must be considered relative to the landing gear positions to control loading and ground handling characteristics.
An aircraft's initial weight and balance is determined while the aircraft is situated on the ground. Accordingly, one practical way of determining an aircraft's weight and balance is to measure the respective loads imposed on the ground by the aircraft's landing gear and its attitude relative to the horizontal, if any, and then, using a well-known algorithm, to calculate the aircraft's weight and CG location. The best way to determine the landing gear ground loads is to measure them directly, i.e., with a calibrated scale placed under each gear. However, this is a fairly impractical technique for very large aircraft that may be deployed in field locations that lack the requisite weighing facilities. Consequently, weight and balance measurement systems that are carried onboard the aircraft have been developed in an effort to address this problem, but unfortunately, they are complex, expensive, heavy, difficult to calibrate and maintain, and cumbersome to use.
In light of the foregoing, there is a long-felt but as yet unsatisfied need in the aviation industry for an onboard aircraft weight and balance measurement system that is accurate, reliable, less expensive, lighter in weight, and easier to calibrate, maintain and use in the field.
In accordance with the exemplary embodiments thereof described and illustrated herein, the present invention provides onboard aircraft weight and balance systems and methods for using them that are accurate, reliable, inexpensive, light in weight, and easier to calibrate, maintain and use in the field than prior art onboard weight and balance systems.
In one example embodiment, a method for determining the weight and balance of an aircraft having a plurality of landing gears, each having a pneumatic shock strut, comprises:
storing breakout friction data of respective ones of the shock struts of each of the landing gears, the stored calibration data including a plurality of successive constant breakout pressures of each strut observed during a calibration loading and unloading of the air-craft, and a plurality of breakout friction forces associated with respective ones of the breakout pressures and computed as a function of the respective breakout pressures and an actual load acting on the strut;
sensing the pressures in respective ones of the landing gear shock struts during a subsequent loading or unloading of the aircraft;
sensing the vertical loads exerted by respective ones of the landing gear on the aircraft during the subsequent loading or unloading thereof;
sensing the attitude of the aircraft relative to the horizontal during the subsequent loading or unloading thereof; and,
computing the vertical load in each of the landing gears from the stored calibration breakout friction data and the shock strut pressures, landing gear unsprung masses, landing gear loads and aircraft attitude sensed during the subsequent loading or unloading thereof.
A better understanding of the above and many other features and advantages of the novel onboard aircraft weight and balance systems and methods for using them of the present invention may be obtained from a consideration of the detailed description of some exemplary embodiments thereof below, particularly if such consideration is made in conjunction with the appended drawings, wherein like reference numerals are used to identify like elements illustrated in one or more of the figures thereof.
This invention provides a reliable, accurate determination of the weight and balance of an aircraft, i.e., its gross weight and the location of its CG, while the aircraft is situated on the ground, using a simple measurement system carried entirely onboard the aircraft. Although onboard systems currently exist for making weight and balance determinations, the prior art systems are quite complex, expensive, and cumbersome to use.
As illustrated in
One way of determining landing gear loads from inside of the aircraft 100 is by measuring the pressure in the shock struts 110 of the landing gear 103 with pressure sensors, then calculating the frictional forces acting in the struts. As those of skill in the art will appreciate, this latter determination is an important consideration, since the actual load-pressure response of a large aircraft shock strut to the application of monotonically increasing or decreasing loadings is not a single, smooth, linear response curve, but rather, a series of “stair-step” responses, such as the two “loading” and “unloading” response curves respectively illustrated in
As illustrated in the graph of
One known approach using this method attempts to calculate shock strut friction by pumping hydraulic fluid into and out of each shock strut 110. While this can be a fairly accurate method for determining shock strut friction, it results in a system that is complex and heavy.
The present invention monitors shock strut pressures and calculates shock strut friction. Load sensor readings are then used to further increase the accuracy of the landing gear loads. Accordingly, the system of the present invention does not require the complexity, hardware and weight of an additional system to pump hydraulic fluid in and out of the shock struts, and precludes the added risk of leakage of the shock strut fluid from the pump-type system components.
As illustrated graphically in
Typically, as load, e.g., passengers, luggage, cargo, fuel, food, equipment and supplies, is applied to the strut 110, i.e., when the airplane 100 is first being loaded for a flight operation, there is initially no movement of the strut, and therefore, no change in the pressure measured within it. However, once the load overcomes the static breakout friction Fcbo acting in the strut, the strut begins to compress, thereby raising the pressure in the strut to a new value. As illustrated in
Therefore, by simply calibrating load versus pressure for the shock strut 110 during an initial “calibration” loading and unloading of the aircraft 100, the relationship between the breakout friction force Fcbo, strut pressure and load relationship of the strut can be determined and stored, e.g., in a lookup table, beforehand. Depending on the repeatability of the data, this initial calibration may need to be performed on each landing gear or may be done once and used on all substantially similar landing gear. Then, to calculate shock strut loads during a subsequent loading or unloading operation of the aircraft, breakout pressures (designated by the small circles 126 in
However, as may be seen by reference to
To further increase the accuracy of the strut load measurement, a “delta load” between the breakout pressure load and the current state can be calculated using a gear load sensor 130, as illustrated in
An exemplary embodiment of an onboard system 300 for determining an aircraft's weight and balance in accordance with the present invention is illustrated in
As illustrated in
The load measured by respective ones of the gear load sensors 130 is recorded by the computerized onboard weight and balance system (OBWBS) control unit 134 at the time of the last constant shock strut 110 pressure measurement Pcbo (i.e., that just prior to another pressure change), as above, and the change in the load measured by the load sensor between that measurement and the present is computed and added to the calculated vertical strut pressure based load calculated at that same time, as described above. The precise load on each landing gear 103 is thus obtained (during times of constant pressure in the landing gear shock strut) by calculating the measured strut pressure times the piston area of the strut, as above, adding or subtracting the appropriate amount of breakout friction force Fcbo, and then adding the difference in the load sensor 130 reading times the slope (i.e., rise over run) of the load sensor reading line 132 shown in
Additionally, since the aircraft 100 may be positioned on the ground 101 at, for example, a pitch angle P relative to the horizontal 108, such as that shown in
Thus, in operation, the control unit 134 of the system 300 constantly monitors the shock strut 110 pressure in each landing gear 103 while the aircraft 100 is on the ground, and the respective vertical load on each gear is also measured by the load sensors 130 disposed at the respective upper ends of the landing gears. As discussed above, the control unit recognizes a constant breakout pressure (Pcbo) by observing a constant pressure over a selected interval of time, followed by a steady change in pressure that increases during loading and decreases during unloading. The particular breakout pressure Pcbo of interest in computing the current load on the respective landing gear is that constant breakout pressure Pcbo measured just prior to the current pressure measured, i.e., before the next, incipient breakout pressure. At the same time (i.e., just prior to the next pressure change), a breakout load (Lcbo) from the load sensor 130 is also recorded. Breakout friction (Fcbo) is then determined as a function of the last constant breakout pressure Pcbo by reference to a value stored in the memory, e.g., a lookup table, in the system's control unit 134.
The calibration, or lookup table data, is generated early in the aircraft's initial rollout (i.e., after a few test flight cycles and prior to delivery to the customer) by placing the landing gear 103 of the aircraft 100 on respective scales and monitoring the frictional breakout forces of the respective shock struts 110 of the landing gears as a function of the pressures measured therein and the actual loads acting thereon, as measured by the scales, as the airplane is loaded and unloaded with dummy weights, e.g. sandbags, and these values are then stored in the memory of the system's control unit 134. This calibration procedure can also be repeated later in the life of the aircraft if it is believed that the calibration data has changed significantly for some reason, e.g., if one or more of the shock struts become worn or are replaced with struts having response curves substantially different from the previously stored response curves.
The equation used by the computer for computing the current vertical landing gear load (Lv) in each landing gear 103 during a subsequent loading or unloading of the aircraft 100 is as follows:
where
Ff is the force acting in the shock strut 110 at the “last” or immediately preceding constant breakout pressure Pcbo, i.e., Pcbo×A, exclusive of the effects of the stored calibration breakout friction force Fcbo associated with that breakout pressure in the system memory;
A is the effective piston cross-sectional area of the shock strut;
θ is the effective angle of the landing gear 103 relative to vertical, inclusive of the pitch of the aircraft, if any, and any variation in perpendicularity of the gear relative to the aircraft (θ=P+Δ);
Lf is the current load in the landing gear 103, as measured by the respective load sensor 132 thereof;
Lcbo is the landing gear load measured by the respective load sensor at the last or immediately preceding constant breakout pressure Pcbo, and,
Lunsprung is the total weight of the landing gear components that are not supported by the pressure in the shock strut (e.g., truck beams, axes, wheels, tires, brakes, and the like).
It may be noted in the foregoing relationship that, since the load sensors 130 sense only the vertical component of the loads acting on the aircraft 100 by the landing gear 130, it is not necessary to resolve these loads vertically by their multiplication with 1/cos θ.
The loads acting on the respective landing gears 103 are then simply added together by the computer of the control unit 134 to derive the aircraft's current gross weight, and using the known positions of the landing gear 103 on the aircraft stored in the control system, their respective moments about a selected datum point are computed, totaled and divided by the gross weight to determine the location of the aircraft's CG 104 relative to the datum point. In one exemplary embodiment, the current weight and balance information may be continuously computed and displayed, e.g., to the pilot on the flight deck and/or a loadmaster in the cargo bay, on a Display Unit (DU) 136 located in the cockpit or cargo bay of the aircraft 100, as illustrated in
The data from the Onboard Aircraft Weight and Balance System can also be used to provide an Aircraft “Tip Alarm” that warns the loadmaster that the airplane CG is nearing the main gear fore/aft location. If the CG moves aft of the aft-most main landing gear, the aircraft can tip back onto its tail, causing extensive aircraft and cargo damage, as well as injury to personnel in the vicinity. In order to prevent this type of accident from happening, the weight and balance system continuously computes the location of the CG, and when it approaches the airplane tipping limit, provides an aural, visual, or other warning. In addition to providing a warning, it can also be programmed to prevent the cargo handling system from moving or transferring any more cargo aft. A tip alarm is not a new or novel concept, having been used in previous weight and balance systems, but the invention described herein is also easily capable of providing this additional and useful function.
By now, those of skill in this art will appreciate that many modifications, substitutions and variations can be made in and to the onboard systems and methods for determining an aircraft's weight and balance of the present invention without departing from its spirit and scope. In light of this, the scope of the present invention should not be limited to that of the particular embodiments illustrated and described herein, as they are only exemplary in nature, but instead, should be fully commensurate with that of the claims appended hereafter and their functional equivalents.
This divisional patent application claims priority to and the benefit of U.S. patent application Ser. No. 11/560,451, filed Nov. 16, 2006, which is incorporated herein by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
2443045 | Bender, Jr. et al. | Jun 1948 | A |
2453607 | Wardle et al. | Nov 1948 | A |
3203234 | Wescott, Jr. et al. | Aug 1965 | A |
3310976 | Bertram et al. | Mar 1967 | A |
3488997 | Kliever | Jan 1970 | A |
3513300 | Elfenbein et al. | May 1970 | A |
3584503 | Senour | Jun 1971 | A |
3701279 | Harris et al. | Oct 1972 | A |
4312042 | Bateman | Jan 1982 | A |
4506328 | Bateman | Mar 1985 | A |
4507742 | Bateman | Mar 1985 | A |
4550385 | Pulk et al. | Oct 1985 | A |
4850552 | Darden et al. | Jul 1989 | A |
5050087 | Walrath et al. | Sep 1991 | A |
5205514 | Patzig et al. | Apr 1993 | A |
5214586 | Nance | May 1993 | A |
5257756 | Patzig et al. | Nov 1993 | A |
5521827 | Lindberg et al. | May 1996 | A |
5548517 | Nance | Aug 1996 | A |
5610372 | Phillips et al. | Mar 1997 | A |
6032090 | von Bose | Feb 2000 | A |
6128951 | Nance | Oct 2000 | A |
6237406 | Nance | May 2001 | B1 |
6237407 | Nance | May 2001 | B1 |
20060283239 | Leroy et al. | Dec 2006 | A1 |
Number | Date | Country | |
---|---|---|---|
20110087424 A1 | Apr 2011 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 11560451 | Nov 2006 | US |
Child | 12950983 | US |