Once a day amoxicillin product comprising immediate and delayed release dosage forms

Abstract

An antibiotic product is comprised of at least two dosages forms, each of which has a different release profile, with the Cmax for the antibiotic product being reached in less than about twelve hours. In one embodiment, there is an immediate release dosage form, as well as one or more delayed release dosage forms, with each of the dosage forms having a different release profile, wherein each reaches a Cmax at different times.

Description

This invention relates to an antibiotic product, as well as the use and formulation thereof.

A wide variety of antibiotics have been used, and will be used, in order to combat bacterial infection. In general, such antibiotics can be administered by a repeated dosing of immediate release dosage forms, which results in poor compliance or as a controlled release formulation (slow release) at higher administered doses. The present invention is directed to providing for an improved antibiotic product.

In accordance with one aspect of the present invention, there is provided an antibiotic pharmaceutical product which is comprised of at least two, preferably at least three, antibiotic dosage forms. Such dosage forms are formulated so that each of the dosage forms has a different release profile.

In a particularly preferred embodiment, there are at least two, preferably at least three dosage forms, each of which has a different release profile and the release profile of each of the dosage forms is such that the dosage forms each start release of the antibiotic contained therein at different times after administration of the antibiotic product.

Thus, in accordance with an aspect of the present invention, there is provided a single or unitary antibiotic product that has contained therein at least two, preferably at least three antibiotic dosage forms, each of which has a different release profile, whereby the antibiotic contained in each of such dosage forms is released at different times.

In accordance with a further aspect of the invention, the antibiotic product may be comprised of at least four different dosage forms, each of which starts to release the antibiotic contained therein at different times after administration of the antibiotic product.

The antibiotic product generally does not include more than five dosage forms with different release times.

In accordance with a preferred embodiment, the antibiotic product has an overall release profile such that when administered the maximum serum concentration of the total antibiotic released from the product is reached in less than twelve hours, preferably in less than eleven hours. In an embodiment, the maximum serum concentration of the total antibiotic released from the antibiotic product is achieved no earlier than four hours after administration.

In accordance with one preferred embodiment of the invention, there are at least three dosage forms. One of the at least three dosage forms is an immediate release dosage form whereby initiation of release of the antibiotic therefrom is not substantially delayed after administration of the antibiotic product. The second and third of the at least three dosage forms is a delayed dosage form (which may be a pH sensitive or a non-pH sensitive delayed dosage form, depending on the type of antibiotic product), whereby the antibiotic released therefrom is delayed until after initiation of release of the antibiotic from the immediate release dosage form. More particularly, the antibiotic release from the second of the at least two dosage forms achieves a C_max (maximum serum concentration in the serum) at a time after the antibiotic released from the first of the at least three dosage forms achieves a C_max in the serum, and the antibiotic released from the third dosage form achieves a C_max in the serum after the C_max of antibiotic released from the second dosage form.

In one embodiment, the second of the at least two dosage forms initiates release of the antibiotic contained therein at least one hour after the first dosage form, with the initiation of the release therefrom generally occurring no more than six hours after initiation of release of antibiotic from the first dosage form of the at least three dosage forms.

In general, the immediate release dosage form produces a C_max for the antibiotic released therefrom within from about 0.5 to about 2 hours, with the second dosage form of the at least three dosage forms producing a C_max for the antibiotic released therefrom in no more than about four hours. In general, the C_max for such second dosage form is achieved no earlier than two hours after administration of the antibiotic product; however, it is possible within the scope of the invention to achieve C_max in a shorter period of time.

As hereinabove indicated, the antibiotic product may contain at least three or at least four or more different dosage forms. For example, if the antibiotic product includes a third dosage form, the antibiotic released therefrom reaches a C_max at a time later than the C_max is achieved for the antibiotic released from each of the first and second dosage forms. In a preferred embodiment, release of antibiotic from the third dosage form is started after initiation of release of antibiotic from both the first dosage form and the second dosage form. In one embodiment, C_max for antibiotic release from the third dosage form is achieved within eight hours.

In another embodiment, the antibiotic product contains at least four dosage foams, with each of the at least four dosage forms having different release profiles, whereby the antibiotic release from each of the at least four different dosage forms achieves a C_max at a different time.

As hereinabove indicated, in a preferred embodiment, irrespective of whether the antibiotic contains at least two or at least three or at least four different dosage forms each with a different release profile, C_max for all the antibiotic released from the antibiotic product is achieved in less than twelve hours, and more generally is achieved in less than eleven hours.

In a preferred embodiment, the antibiotic product is a once a day product, whereby after administration of the antibiotic product, no further product is administered during the day; i.e., the preferred regimen is that the product is administered only once over a twenty-four hour period. Thus, in accordance with the present invention, there is a single administration of an antibiotic product with the antibiotic being released in a manner such that overall antibiotic release is effected with different release profiles in a manner such that the overall C_max for the antibiotic product is reached in less than twelve hours. The term single administration means that the total antibiotic administered over a twenty-four hour period is administered at the same time, which can be a single tablet or capsule or two or more thereof, provided that they are administered at essentially the same time.

Applicant has found that a single dosage antibiotic product comprised of at least three antibiotic dosage forms each having a different release profile is an improvement over a single dosage antibiotic product comprised of an antibiotic dosage form having a single release profile. Each of the dosage forms of antibiotic in a pharmaceutically acceptable carrier may have one or more antibiotics and each of the dosage forms may have the same antibiotic or different antibiotics.

It is to be understood that when it is disclosed herein that a dosage form initiates release after another dosage form, such terminology means that the dosage form is designed and is intended to produce such later initiated release. It is known in the art, however, notwithstanding such design and intent, some “leakage” of antibiotic may occur. Such “leakage” is not “release” as used herein.

If at least four dosage forms are used, the fourth of the at least four dosage form may be a sustained release dosage form or a delayed release dosage form. If the fourth dosage form is a sustained release dosage form, even though C_max of the fourth dosage form of the at least four dosage forms is reached after the C_max of each of the other dosage forms is reached, antibiotic release from such fourth dosage form may be initiated prior to or after release from the second or third dosage form.

The antibiotic product of the present invention, as hereinabove described, may be formulated for administration by a variety of routes of administration. For example, the antibiotic product may be formulated in a way that is suitable for topical administration; administration in the eye or the ear; rectal or vaginal administration; as nose drops; by inhalation; as an injectable; or for oral administration. In a preferred embodiment, the antibiotic product is formulated in a manner such that it is suitable for oral administration.

For example, in formulating the antibiotic product for topical administration, such as by application to the skin, the at least two different dosage forms, each of which contains an antibiotic, may be formulated for topical administration by including such dosage forms in an oil-in-water emulsion, or a water-in-oil emulsion. In such a formulation, the immediate release dosage form is in the continuous phase, and the delayed release dosage form is in a discontinuous phase. The formulation may also be produced in a manner for delivery of three dosage forms as hereinabove described. For example, there may be provided an oil-in-water-in-oil emulsion, with oil being a continuous phase that contains the immediate release component, water dispersed in the oil containing a first delayed release dosage form, and oil dispersed in the water containing a third delayed release dosage form.

It is also within the scope of the invention to provide an antibiotic product in the form of a patch, which includes antibiotic dosage forms having different release profiles, as hereinabove described.

In addition, the antibiotic product may be formulated for use in the eye or ear or nose, for example, as a liquid emulsion. For example, the dosage form may be coated with a hydrophobic polymer whereby a dosage form is in the oil phase of the emulsion, and a dosage form may be coated with hydrophilic polymer, whereby a dosage form is in the water phase of the emulsion.

Furthermore, the antibiotic product with at least three different dosage forms with different release profiles may be formulated for rectal or vaginal administration, as known in the art. This may take the form of a cream or emulsion, or other dissolvable dosage form similar to those used for topical administration.

As a further embodiment, the antibiotic product may be formulated for use in inhalation therapy by coating the particles and micronizing the particles for inhalation.

In a preferred embodiment, the antibiotic product is formulated in a manner suitable for oral administration. Thus, for example, for oral administration, each of the dosage forms may be used as a pellet or a particle, with a pellet or particle then being formed into a unitary pharmaceutical product, for example, in a capsule, or embedded in a tablet, or suspended in a liquid for oral administration.

Alternatively, in formulating an oral delivery system, each of the dosage forms of the product may be formulated as a tablet, with each of the tablets being put into a capsule to produce a unitary antibiotic product. Thus, for example, antibiotic products may include a first dosage form in the form of a tablet that is an immediate release tablet, and may also include two or more additional tablets, each of which provides for a delayed release of the antibiotic, as hereinabove described, whereby the C_max of the antibiotic released from each of the tablets is reached at different times, with the C_max of the total antibiotic released from the antibiotic product being achieved in less than twelve hours.

The formulation of an antibiotic product including at least three dosage forms with different release profiles for different routes of administration is deemed to be within the skill of the art from the teachings herein. As known in the art, with respect to delayed release, the time of release can be controlled by the concentration of antibiotics in the coating and/or the thickness of the coating.

In formulating an antibiotic product in accordance with the invention, in one embodiment, the immediate release dosage form of the product generally provides from about 20% to about 50% of the total dosage of antibiotic to be delivered by the product, with such immediate release dosage forms generally providing at least 25% of the total dosage of the antibiotic to be delivered by the product. In many cases, the immediate release dosage form provides from about 20% to about 30% of the total dosage of antibiotic to be delivered by the product; however, in some cases it may be desirable to have the immediate release dosage form provide for about 45% to about 50% of the total dosage of antibiotic to be delivered by the product.

The remaining dosage forms deliver the remainder of the antibiotic. If more than one delayed release dosage form is used, in one embodiment, each of the delayed release dosage forms may provide about equal amounts of antibiotic; however, they may also be formulated so as to provide different amounts.

In accordance with the present invention, each of the dosage forms contains the same antibiotic; however, each of the dosage forms may contain more than one antibiotic.

In one embodiment, where the composition contains one immediate release component and two delayed release components, the immediate release component provides from 20% to 35% (preferably 20% to 30%), by weight, of the total antibiotic; where there is three delayed release components, the immediate release component provides from 15% to 30%, by weight, of the total antibiotic; and where there are four delayed release components, the immediate release component provides from 10% to 25%, by weight, of the total antibiotic.

With respect to the delayed release components, where there are two delayed release components, the first delayed release component (the one released earlier in time) provides from 30% to 60%, by weight, of the total antibiotic provided by the two delayed release components with the second delayed release component providing the remainder of the antibiotic.

Where there are three delayed release components, the earliest released component provides 20% to 35% by weight of the total antibiotic provided by the three delayed release components, the next in time delayed release component provides from 20% to 40%, by weight, of the antibiotic provided by the three delayed release components and the last in time providing the remainder of the antibiotic provided by the three delayed release components.

When there are four delayed release components, the earliest delayed release component provides from 15% to 30%, by weight, the next in time delayed release component provides from 15% to 30%, the next in time delayed release component provides from 20% to 35%, by weight, and the last in time delayed release component provides from 20% to 35%, by weight, in each case of the total antibiotic provided by the four delayed release components.

The Immediate Release Component

The immediate release portion of this system can be a mixture of ingredients that breaks down quickly after administration to release the antibiotic. This can take the form of either a discrete pellet or granule that is mixed in with, or compressed with, the other three components.

The materials to be added to the antibiotics for the immediate release component can be, but are not limited to, microcrystalline cellulose, corn starch, pregelatinized starch, potato starch, rice starch, sodium carboxymethyl starch, hydroxypropylcellulose, hydroxypropylmethylcellulose, hydroxyethylcellulose, ethylcellulose, chitosan, hydroxychitosan, hydroxymethylatedchitosan, cross-linked chitosan, cross-linked hydroxymethyl chitosan, maltodextrin, mannitol, sorbitol, dextrose, maltose, fructose, glucose, levulose, sucrose, polyvinylpyrrolidone (PVP), acrylic acid derivatives (Carbopol, Eudragit, etc.), polyethylene glycols, such a low molecular weight PEGs (PEG2000-10000) and high molecular weight PEGs (Polyox) with molecular weights above 20,000 daltons.

It may be useful to have these materials present in the range of 1.0 to 60% (W/W).

In addition, it may be useful to have other ingredients in this system to aid in the dissolution of the drug, or the breakdown of the component after ingestion or administration. These ingredients can be surfactants, such as sodium lauryl sulfate, sodium monoglycerate, sorbitan monooleate, sorbitan monooleate, polyoxyethylene sorbitan monooleate, glyceryl monostearate, glyceryl monooleate, glyceryl monobutyrate, one of the non-ionic surfactants such as the Pluronic line of surfactants, or any other material with surface active properties, or any combination of the above.

These materials may be present in the rate of 0.05-15% (W/W).

The Non-pH Sensitive Delayed Release Component

The components in this composition are the same immediate release unit, but with additional polymers integrated into the composition, or as coatings over the pellet or granule.

Materials that can be used to obtain a delay in release suitable for this component of the invention can be, but are not limited to, polyethylene glycol (PEG) with molecular weight above 4,000 daltons (Carbowax, Polyox), waxes such as white wax or bees wax, paraffin, acrylic acid derivatives (Eudragit), propylene glycol, and ethylcellulose.

Typically these materials can be present in the range of 0.5-25% (W/W) of this component.

The pH Sensitive (Enteric) Release Component

The components in this composition are the same as the immediate release component, but with additional polymers integrated into the composition, or as coatings over the pellet or granule.

The kind of materials useful for this purpose can be, but are not limited to, cellulose acetate pthalate, Eudragit L, and other pthalate salts of cellulose derivatives.

These materials can be present in concentrations from 4-20% (W/W).

Sustained Release Component

The components in this composition are the same as the immediate release component, but with additional polymers integrated into the composition, or as coatings over the pellet or granule.

The kind of materials useful for this purpose can be, but are not limited to, ethylcellulose, hydroxypropylmethylcellulose, hydroxypropyl cellulose, hydroxyethylcellulose, carboxymethylcellulose, methylcellulose, nitrocellulose, Eudragit R, and Eudragit RL, Carbopol, or polyethylene glycols with molecular weights in excess of 8,000 daltons.

These materials can be present in concentrations from 4-20% (W/W).

As hereinabove indicated, the units comprising the antibiotic composition of the present invention can be in the form of discrete pellets or particles contained in the capsule, or particles embedded in a tablet or suspended in a liquid suspension.

The antibiotic composition of the present invention may be administered, for example, by any of the following routes of administration: sublingual, transmucosal, transdermal, parenteral, etc., and preferably is administered orally. The composition includes a therapeutically effective amount of the antibiotic, which amount will vary with the antibiotic to be used, the disease or infection to be treated, and the number of times that the composition is to be delivered in a day. The composition is administered to a host in an amount effective for treating a bacterial infection.

This system will be especially useful in extending the practical therapeutic activity for antibiotics with elimination half lives of less than 20 hours and more particularly with elimination half-lives of less than 12 hours, and will be particularly useful for those drugs with half-lives of 2-10 hours. The following are examples of some antibiotics with half-lives of about 1 to 12 hours: Cefadroxil, cefazolin, cephalexin, cephalothin, cephapirin, cephacelor, cephprozil, cephadrine, cefamandole, cefonicid, ceforanide, cefuroxime, cefixime, cefoperazone, cefotaxime, cefpodoxime, ceftaxidime, ceftibuten, ceftizoxime, ceftriaxone, cefepime, cefmetazole, cefotetan, cefoxitin, loracarbef, imipenem, erythromycin (and erythromycin salts such as estolate, ethylsuccinate, gluceptate, lactobionate, stearate), azithromycin, clarithromycoin, dirithromycin, troleanomycin, penicillin V, peniciliin salts, and complexes, methicillin, nafcillin, oxacillin, cloxacillin, dicloxacillin, amoxicillin, amoxicillin and clavulanate potassium, ampicillin, bacampicillin, carbenicillin indanyl sodium (and other salts of carbenicillin) piperacillin, piperacillin and taxobactam, ticarcillin, ticarcillin and clavulanate potassium, clindamycin, vancomycin, novobiocin, aminosalicylic acid, capreomycin, cycloserine, ethambutol HCl and other salts, ethionamide, and isoniazid, ciprofloxacin, levofloxacin, lomefloxacin, nalidixic acid, norfloxacin, ofloxacin, sparfloxacin, sulfacytine, suflamerazine, sulfamethazine, sulfamethixole, sulfasalazine, sulfisoxazole, sulfapyrizine, sulfadiazine, sulfmethoxazole, sulfapyridine, metronidazole, methenamine, fosfomycin, nitrofurantoin, trimethoprim, clofazimine, co-triamoxazole, pentamidine, and trimetrexate.

The invention will be further described with respect to the following examples; however, the scope of the invention is not limited thereby. All percentages in this specification, unless otherwise specified, are by weight.

EXAMPLES

Immediate Release Component

Formulate the composition by mixing the ingredients in a suitable pharmaceutical mixer or granulator such as a planetary mixer, high-shear granulator, fluid bed granulator, or extruder, in the presence of water or other solvent, or in a dry blend. If water or other solvent was used, dry the blend in a suitable pharmaceutical drier, such as a vacuum over or forced-air oven. The product may be sieved or granulated, and compressed using a suitable tablet press, such as a rotary tablet press.

	Ingredient	Conc. (% W/W)
	Example 1:	Amoxicillin	65% (W/W)
		Microcrystalline cellulose	20
		Povidone	10
		Croscarmellose sodium	5
	Example 2:	Amoxicillin	55% (W/W)
		Microcrystalline cellulose	25
		Povidone	10
		Croscarmellose sodium	10
	Example 3:	Amoxicillin	65% (W/W)
		Microcrystalline cellulose	20
		Hydroxypropylcellulose	10
		Croscarmellose sodium	5
	Example 4:	Amoxicillin	75% (W/W)
		Polyethylene glycol 4000	10
		Polyethylene glycol 2000	10
		Hydroxypropylcellulose	5
	Example 5:	Amoxicillin	75% (W/W)
		Polyethylene glycol 8000	20
		Polyvinylpyrrolidone	5
	Example 6:	Clarithromycin	65% (W/W)
		Microcrystalline cellulose	20
		Hydroxypropylcellulose	10
		Croscarmellose sodium	5
	Example 7:	Clarithromycin	75% (W/W)
		Microcrystalline cellulose	15
		Hydroxypropylcellulose	5
		Croscarmellose sodium	5
	Example 8:	Clarithromycin	75% (W/W)
		Polyethylene glycol 4000	10
		Polyethylene glycol 2000	10
		Hydroxypropylcellulose	5
	Example 9:	Clarithromycin	75% (W/W)
		Polyethylene glycol 8000	20
		Polyvinylpyrrolidone	5
	Example 10:	Ciprofloxacin	65% (W/W)
		Microcrystalline cellulose	20
		Hydroxypropylcellulose	10
		Croscarmellose sodium	5
	Example 11:	Ciprofloxacin	75% (W/W)
		Microcrystalline cellulose	15
		Hydroxypropylcellulose	5
		Croscarmellose sodium	5
	Example 12:	Ciprofloxacin	75% (W/W)
		Polyethylene glycol 4000	10
		Polytheylene glycol 2000	10
		Hydroxypropylcellulose	5
	Example 13:	Cirpofloxacin	75% (W/W)
		Polyethylene glycol 8000	20
		Polyvinylpyrrolidone	5
	Example 14:	Ceftibuten	75% (W/W)
		Polyethylene glycol 4000	10
		Polyethylene glycol 2000	10
		Hydroxypropylcellulose	5
	Example 15:	Ceftibuten	75% (W/W)
		Polyethylene Glycol 4000	20
		Polyvinylpyrrolidone	5

Non-pH Sensitive Delayed Release Component

Formulate the composition by mixing the ingredients in a suitable pharmaceutical mixer or granulator such as a planetary mixer, high-shear granulator, fluid bed granulator, or extruder, in the presence of water or other solvent, or in a hot melt process. If water or other solvent was used, dry the blend in a suitable pharmaceutical drier, such as a vacuum over or forced-air oven. Allow the product to cool, the product may be sieved or granulated, and compressed using a suitable tablet press, such as a rotary tablet press.

	Ingredient	Conc. (% W/W)
	Example 16:	Amoxicillin	65% (W/W)
		Microcrystalline cellulose	20
		Polyox	10
		Croscarmellose sodium	5
	Example 17:	Amoxicillin	55% (W/W)
		Microcrystalline cellulose	25
		Polyox	10
		Glyceryl monooleate	10
	Example 18:	Amoxicillin	65% (W/W)
		Polyox	20
		Hydroxypropylcellulose	10
		Croscarmellose sodium	5
	Example 19:	Clarithromycin	70% (W/W)
		Polyox	20
		Hydroxypropylcellulose	5
		Croscarmellose sodium	5

Enteric Release Component

Formulate the ingredients by mixing the ingredients in a suitable pharmaceutical mixer or granulator such as a planetary mixer, high-shear granulator, fluid bed granulator, or extruder, in the presence of water or other solvent, or in a hot melt process. If water or other solvent was used, dry the blend in a suitable pharmaceutical drier, such as a vacuum over or forced-air oven. Allow the product to cool, the product may be sieved or granulated, and compressed using a suitable tablet press, such as a rotary tablet press.

	Ingredient	Conc. (% W/W)
Example 20:	Amoxicillin	65% (W/W)
	Microcrystalline cellulose	20
	Cellulose Acetate Pthalate	15
Example 21:	Amoxicillin	55% (W/W)
	Microcrystalline cellulose	25
	Cellulose Acetate Pthalate	10
	Hydroxypropylmethylcellulose	10
Example 22:	Amoxicillin	65% (W/W)
	Polyox	20
	Hydroxypropylcellulose pthalate	10
	Eudragit L30D	5
Example 23:	Amoxicillin	40% (W/W)
	Microcrystalline Cellulose	40
	Cellulose Acetate Pthalate	10
Example 24:	Clarithromycin	70% (W/W)
	Hydroxypropylcellulose pthalate	15
	Croscarmellose sodium	10
Example 25:	Clarithromycin	75% (W/W)
	Polyethylene glycol 2000	10
	Eudragit E 30D	15
Example 26:	Clarithromycin	40% (W/W)
	Lactose	50
	Eudgragit L 30D	10
Example 27:	Ciprofloxacin	65% (W/W)
	Microcrystalline Cellulose	20
	Eudragit L 30D	10
Example 28:	Ciprofloxacin	75% (W/W)
	Microcrystalline Cellulose	15
	Hydroxypropylcellulose pthalate	10
Example 29:	Ciprofloxacin	80% (W/W)
	Lactose	10
	Eudgragit L 30D	10
Example 30:	Ciprofloxacin	70% (W/W)
	Polyethylene glycol 4000	20
	Cellulose acetate pthalate	10
Example 31:	Ceftibuten	60% (W/W)
	Polyethylene glycol 2000	10
	Lactose	20
	Eudragit L 30D	10
Example 32:	Ceftibuten	70% (W/W)
	Microcrystalline cellulose	20
	Cellulose acetate pthalate	10

Sustained Release Component

Formulate the composition by mixing the ingredients in a suitable pharmaceutical mixer or granulator such as a planetary mixer, high-shear granulator, fluid bed granulator, or extruder, in the presence of water or other solvent, or in a hot melt process. If water or other solvent was used, dry the blend in a suitable pharmaceutical drier, such as a vacuum over or forced-air oven. Allow the product to cool, the product may be sieved or granulated, and compressed using a suitable tablet press, such as a rotary tablet press.

	Ingredient	Conc. (% W/W)
Example 33:	Amoxicillin	65% (W/W)
	Ethylcellulose	20
	Polyox	10
	Hydroxypropylmethylcellulose	5
Example 34:	Amoxicillin	55% (W/W)
	Lactose	25
	Polyox	10
	Glyceryl monooleate	10
Example 35:	Amoxicillin	70% (W/W)
	Polyox	20
	Hydroxypropylcellulose	10
Example 36:	Clarithromycin	75% (W/W)
	Lactose	15
	Hydroxypropylcellulose	5
	Ethylcellulose	5
Example 37:	Clarithromycin	75% (W/W)
	Polyethylene glycol 4000	10
	Lactose	10
	Eudragit RL 30D	5
Example 38:	Clarithromycin	80% (W/W)
	Polyethylene glycol 8000	10
	Hydroxypropylmethylcellulose	5
	Eudgragit RS 30D	5
Example 39:	Ciprofloxacin	75% (W/W)
	Hydroxyethylcellulose	10
	Polyethylene glycol 4000	10
	Hydroxypropylcellulose	5
Example 40:	Ciprofloxacin	75% (W/W)
	Lactose	10
	Povidone (PVP)	10
	Polyethylene glycol 2000	5
Example 41:	Ceftibuten	75% (W/W)
	Polyethylene glycol 4000	10
	Povidone (PVP)	10
	Hydroxypropylcellulose	5
Example 42:	Ceftibuten	75% (W/W)
	Lactose	15
	Polyethylene glycol 4000	5
	Polyvinylpyrrolidone	5

Three Pulses

Example 43

1. Metronidazole Matrix Pellet Formulation and Preparation Procedure

(Immediate Release)

A. Pellet Formulation

The composition of the metronidazole matrix pellets provided in Table 1.

TABLE 1
Composition of Metronidazole Pellets
Component     Percentage (%)
Metronidazole 50
Avicel PH 101 20
Lactose       20
PVP K29/32*   10
Purified Water
Total         100
*PVP K29/32 was added as a 20% w/w aqueous solution during wet massing.

B. Preparation Procedure for Metronidazole Matrix Pellets

• • 1.2.1 Blend metronidazole and Avicel® PH 101 using a Robot Coupe high shear granulator.
  • 1.2.2 Add 20% Povidone K29/32 binder solution slowly into the powder blend under continuous mixing.
  • 1.2.3 Extrude the wet mass using an LCI Bench Top Granulator. The diameter of the screen of the Bench Top Granulator was 1.0 mm.
  • 1.2.4 Spheronize the extrudate using a Model SPH20 Caleva Spheronizer.
  • 1.2.5 Dry the spheronized pellets at 50° C. overnight.
  • 1.2.6 Pellets between 16 and 30 Mesh were collected for further processing.

1.3 Preparation of an Eudragit® L 30 D-55 Aqueous Coating Dispersion

A. Dispersion Formulation

The composition of the aqueous Eudragit L30D-55 dispersion applied to the metronidazole matrix pellets is provided below in Table 2.

TABLE 2
Eudragit ® L 30 D-55 Aqueous Coating Dispersion
Component            Percentage (%)
Eudragit ® L 30 D-55 55.0
Triethyl Citrate     1.6
Talc                 8.0
Purified Water       37.4
Solids Content       25.5
Polymer Content      15.9

B. Preparation Procedure for an Eudragit® L 30 D-55 Aqueous Dispersion

• • 1.3.1 Suspend triethyl citrate and talc in deionized water.
  • 1.3.2 The TEC/talc suspension is then homogenized using a PowerGen 700 high shear mixer.
  • 1.3.3 Add the TEC/talc suspension slowly to the Eudragit® L 30 D-55 latex dispersion while stirring.
  • 1.3.4 Allow the coating dispersion to stir for one hour prior to application onto the metronidazole matrix pellets.

1.4 Preparation of an Eudragit® S 100 Aqueous Coating Dispersion

A. Dispersion Formulation

The composition of the aqueous Eudragit® S 100 dispersion applied to the metronidazole matrix pellets is provided below in Table 3.

TABLE 3
Eudragit ® S 100 Aqueous Coating Dispersion
Component             Percentage (%)
Part A
Eudragit ® S 100      12.0
1N Ammonium Hydroxide 6.1
Triethyl Citrate      6.0
Purified Water        65.9
Part B
Talc                  2.0
Purified Water        8.0
Solid Content         20.0
Polymer Content       12.0

B. Preparation Procedure for an Eudragit® S 100 Aqueous Dispersion

Part I:

• • (i) Dispense Eudragit® S 100 powder in deionized water with stirring.
  • (ii) Add ammonium hydroxide solution drop-wise into the dispersion with stirring.
  • (iii) Allow the partially neutralized dispersion to stir for 60 minutes.
  • (iv) Add triethyl citrate drop-wise into the dispersion with stirring. Stir for about 2 hours prior to the addition of Part B.

Part II:

• • (i) Disperse talc in the required amount of water
  • (ii) Homogenize the dispersion using a PowerGen 700D high shear mixer.
  • (iii) Part B is then added slowly to the polymer dispersion in Part A with a mild stirring.

1.5 Coating Conditions for the Application of Aqueous Coating Dispersions

The following coating parameters were used to coat matrix pellets with each of the Eudragit® L 30 D-55 and Eudragit® S 100 aqueous film coating.

Coating Equipment        STREA 1 ™ Table Top Laboratory Fluid Bed
                         Coater
Spray nozzle diameter    1.0 mm
Material Charge          300 gram
Inlet Air Temperature    40 to 45° C.
Outlet Air Temperature   30 to 33° C.
Atomization Air Pressure 1.8 Bar
Pump Rate                2 gram per minute

• • (i) Coat matrix pellets with L30 D-55 dispersion such that you apply 12% coat weight gain to the pellets.
  • (ii) Coat matrix pellets with S100 dispersion such that you apply 20% coat weight gain to the pellets.

1.6 Encapsulation of the Metronidazole Pellets

Pellets are filled into size 00 hard gelatin capsules at a ratio of 30%:30%:40%:

Immediate-release matrix pellets uncoated, L30 D-55 coated pellets and S100 coated pellets respectively.

The capsule is filled with the three different pellets to achieve a total dose of 375 mg/capsule.

Three Pulses

Example 44

Amoxicillin Pellet Formulation and Preparation Procedure

44.1 Pellet Formulations for Subsequent Coating

The composition of the Amoxicillin trihydrate matrix pellets provided in Table 4.

TABLE 4
Composition of Amoxicillin Matrix Pellets
Component                        Percentage (%)
Amoxicillin Trihydrate powder    92
Avicel PH 101                    7.0
Hydroxypropyl methylcellulose, NF* 1.0
Total                            100
*Hydroxypropyl methylcellulose was added as a 2.9% w/w aqueous solution during wet massing.

44.2 Preparation Procedure for Amoxicillin Matrix Pellets

• • 44.2.1 Blend Amoxicillin and Avicel® PH 101 using a low shear blender.
  • 44.2.2 Add the hydroxypropyl methylcellulose binder solution slowly into the powder blend under continuous mixing.
  • 44.2.3 Extrude the wet mass using an LCI Bench. Top Granulator. The diameter of the screen of the Bench Top Granulator is 0.8 mm.
  • 44.2.4 Spheronize the extrudate using a QJ-230 Spheronizer using a small cross section plate.
  • 44.2.5 Dry the spheronized pellets at 60° C. using a fluid bed dryer until the exhaust temperature reaches 40° C.
  • 44.2.6 Pellets between 20 and 40 Mesh were collected for further processing.

44.3 Preparation of an Eudragit® L 30 D-55 Aqueous Coating Dispersion

• • 44.3.1 Dispersion Formulation

The composition of the aqueous Eudragit L30D-55 dispersion applied to the amoxicillin matrix pellets is provided below in Table 5.

TABLE 5
Eudragit ® L 30 D-55 Aqueous Coating Dispersion
Component            Percentage (%)
Eudragit ® L 30 D-55 41.6
Triethyl Citrate     2.5
Talc                 5.0
Purified Water       50.9
Solids Content       20.0
Polymer Content      12.5

44.4 Preparation Procedure for an Eudragit® L 30 D-55 Aqueous Dispersion

• • 44.4.1 Suspend triethyl citrate and talc in deionized water.
  • 44.4.2 The TEC/talc suspension is mixed using laboratory mixer.
  • 44.4.3 Add the TEC/talc suspension from slowly to the Eudragit® L 30 D-55 latex dispersion while stirring.
  • 44.4.4 Allow the coating dispersion to stir for one hour prior to application onto the amoxicillin matrix pellets.

44.5 Preparation of an Eudragit® S 100 Aqueous Coating Dispersion

• • 44.5.1 Dispersion Formulation

The composition of the aqueous Eudragit® S 100 dispersion applied to the Amoxicillin matrix pellets is provided below in Table 6.

TABLE 6
Eudragit ® S 100 Aqueous Coating Dispersion
Component             Percentage (%)
Part A
Eudragit ® S 100      10.0
1N Ammonium Hydroxide 5.1
Triethyl Citrate      5.0
Water                 64.9
Part B
Talc                  5.0
Water                 10.0
Solid Content         25.0
Polymer Content       10.0

44.6 Preparation Procedure for an Eudragit® S 100 Aqueous Dispersion

Part A:

• • 44.6.1 Dispense Eudragit® S 100 powder in deionized water with stirring.
  • 44.6.2 Add ammonium hydroxide solution drop-wise into the dispersion with stirring.
  • 44.6.3 Allow the partially neutralized dispersion to stir for 60 minutes.
  • 44.6.4 Add triethyl citrate drop-wise into the dispersion with stirring and let stir overnight prior to the addition of Part B.

Part B:

• • 44.6.5 Disperse talc in the required amount of water
  • 44.6.6 Stir the dispersion using an overhead laboratory mixer.
  • 44.6.7 Part B is then added slowly to the polymer dispersion in Part A with a mild stirring.

44.7 Coating Conditions for the Application of Aqueous Coating Dispersions

The following coating parameters were used for both the Eudragit® L 30 D-55 and Eudragit® S 100 aqueous film coating processes.

Coating Equipment        STREA 1 ™ Table Top Laboratory Fluid Bed
                         Coater
Spray nozzle diameter    1.0 mm
Material Charge          300 gram
Inlet Air Temperature    40 to 45° C.
Outlet Air Temperature   30 to 33° C.
Atomization Air Pressure 1.8 Bar
Pump Rate                2-6 gram per minute

• • 44.7.1 Coat matrix pellets with L30 D-55 dispersion such that you apply 20% coat weight gain to the pellets.
  • 44.7.2 Coat matrix pellets with S100 dispersion such that you apply 37% coat weight gain to the pellets.

44.8 Preparation of Amoxicillin Granulation (Immediate Release Component) for Tabletting

TABLE 7
Composition of Amoxicillin Granulation
Component                        Percentage (%)
Amoxicillin Trihydrate powder    92
Avicel PH 101                    7.0
Hydroxypropyl methylcellulose, NF* 1.0
Total                            100
*Hydroxypropyl methylcellulose was added as a 2.9% w/w aqueous solution during wet massing.

• • 44.8.1 Blend Amoxicillin and Avicel® PH 101 using a low shear blender.
  • 44.8.2 Add the hydroxypropyl methylcellulose binder solution slowly into the powder blend under continuous mixing.
  • 44.8.3 Dry the granulation at 60° C. using a fluid bed dryer until the exhaust temperature reaches 40° C.
  • 44.8.4 Granules between 20 and 40 Mesh are collected for further processing.

44.9 Tabletting of the Amoxicillin Pellets

TABLE 8
Composition of Amoxicillin Tablets
Component                        Percentage (%)
Amoxicillin granules             32.5
Avicel PH 200                    5.0
Amoxicillin L30D-55 coated pellets 30
Amoxicillin S100 coated pellets  30
Colloidal silicon dioxide        1.5
Magnesium stearate               1.0
Total                            100

• • 44.9.1 Blend the Amoxicillin granules, Avicel PH-200, Amoxicillin pellets and colloidal silicon dioxide for 15 minutes in a tumble blender.
  • 44.9.2 Add the magnesium stearate to the blender, and blend for 5 minutes.
  • 44.9.3 Compress the blend on a rotary tablet press.
  • 44.9.4 The fill weight should be adjusted to achieve a 500 mg dose tablet.

Three Pulses

Example 45

Clarithromycin Pellet Formulation and Preparation Procedure

45.1 Pellet Formulation

The composition of the clarithromycin matrix pellets provided in Table 1.

TABLE 9
Composition of Clarithromycin Pellets
Component                        Percentage (%)
Clarithromycin                   50.6
Lactose monohydrate, spray dried 32.1
Silicified microcrystalline cellulose 14.6
Polyoxyl 35 Castor Oil*          1.7
Hydroxypropyl methylcellulose*   1.0
Total                            100
*Hydroxypropyl methylcellulose and Polyoxyl 35 were added as an 8.7% w/w aqueous solution during wet massing.

45.2 Preparation Procedure for Clarithromycin Matrix Pellets

• • 45.2.1 Blend clarithromycin, silicified microcrystalline cellulose and lactose monohydrate using a Robot Coupe high shear granulator.
  • 45.2.2 Prepare the binder solution by adding the Polyoxyl to the purified water while stirring. After that is mixed, slowly add the hydroxypropyl methylcellulose and continue to stir until a solution is achieved.
  • 45.2.3 Add binder solution slowly into the powder blend under continuous mixing.
  • 45.2.4 Granulate the powders in the high shear granulator with the binder solution.
  • 45.2.5 Extrude the wet mass using an LCI Bench Top Granulator. The diameter of the screen of the Bench Top Granulator was 1.2 mm.
  • 45.2.6 Spheronize the extrudate using a Model SPH20 Caleva Spheronizer.
  • 45.2.7 Dry the spheronized pellets at 50° C. overnight.
  • 45.2.8 Pellets between 18 and 30 Mesh were collected for further processing.

45.3 Preparation of an Eudragit® L 30 D-55 Aqueous Coating Dispersion

• • 45.3.1 Dispersion Formulation

The composition of the aqueous Eudragit L30D-55 dispersion applied to the clarithromycin matrix pellets is provided below in Table 10.

TABLE 10
Eudragit ® L 30 D-55 Aqueous Coating Dispersion
Component            Percentage (%)
Eudragit ® L 30 D-55 40.4
Triethyl Citrate     1.8
Talc                 6.1
Water                51.7
Solids Content       20.0
Polymer Content      12.1

45.4 Preparation Procedure for an Eudragit® L 30 D-55 Aqueous Dispersion

• • 45.4.1 Suspend triethyl citrate and talc in deionized water.
  • 45.4.2 The TEC/talc suspension is then homogenized using a PowerGen 700 high shear mixer.
  • 45.4.3 Add the suspension from 4.2.2 slowly to the Eudragit® L 30 D-55 latex dispersion while stirring.
  • 45.4.4 Allow the coating dispersion to stir for one hour prior to application onto the clarithromycin matrix pellets.

45.5 Preparation of an Eudragit® S 100 Aqueous Coating Dispersion

• • 45.5.1 Dispersion Formulation

The composition of the aqueous Eudragit® S 100 dispersion applied to the clarithromycin matrix pellets is provided below in Table 11.

TABLE 11
Eudragit ® S 100 Aqueous Coating Dispersion
Component             Percentage (%)
Part A
Eudragit ® S 100      10.0
1N Ammonium Hydroxide 5.1
Triethyl Citrate      5.0
Water                 64.9
Part B
Talc                  5.0
Water                 10.0
Solid Content         25.0
Polymer Content       10.0

45.6 Preparation Procedure for an Eudragit® S 100 Aqueous Dispersion

Part A:

• • 45.6.1 Dispense Eudragit® S 100 powder in deionized water with stirring.
  • 45.6.2 Add ammonium hydroxide solution drop-wise into the dispersion with stirring.
  • 45.6.3 Allow the partially neutralized dispersion to stir for 60 minutes
  • 45.6.4 Add the triethyl citrate drop-wise to the dispersion and stir for 60 minutes prior to the addition of Part B.

Part B:

• • 45.6.5 Disperse talc in the required amount of water
  • 45.6.6 Homogenize the dispersion using a PowerGen 700D high shear mixer.
  • 45.6.7 Part B is then added slowly to the polymer dispersion in Part A with a mild stirring.

45.7 Coating Conditions for the Application of Aqueous Coating Dispersions

The following coating parameters were used for coating the matrix pellets with each of the Eudragit® L 30 D-55 and Eudragit® S 100 aqueous film coating.

Coating Equipment        STREA 1 ™ Table Top Laboratory Fluid Bed
                         Coater
Spray nozzle diameter    1.0 mm
Material Charge          300 gram
Inlet Air Temperature    40 to 45° C.
Outlet Air Temperature   30 to 33° C.
Atomization Air Pressure 1.6 Bar
Pump Rate                2 gram per minute

• • 45.7.1 Coat matrix pellets with L30 D-55 dispersion such that you apply 20% coat weight gain to the pellets.
  • 45.7.2 Coat matrix pellets with S100 dispersion such that you apply 37% coat weight gain to the pellets.

4. Capsules were filled with the uncoated pellets, the L30D-55 coated pellets and S100 coated pellets in weight percentages of 30%:30%:40%, respectively to provide 250 mg. capsules.

Four Pulses

Example 46

1 Metronidazole Matrix Pellet Formulation and Preparation Procedure

46.1 Pellet Formulation

The composition of the metronidazole matrix pellets provided in Table 12.

TABLE 12
Composition of Metronidazole Pellets
Component     Percentage (%)
Metronidazole 50
Avicel PH 101 20
Lactose       20
PVP K29/32*   10
Purified Water
Total         100
*PVP K29/32 was added as a 20% w/w aqueous solution during wet massing.

46.2 Preparation Procedure for Metronidazole Matrix Pellets

• • 46.2.1 Blend metronidazole and Avicel® PH 101 using a Robot Coupe high shear granulator.
  • 46.2.2 Add 20% Povidone K29/32 binder solution slowly into the powder blend under continuous mixing.
  • 46.2.3 Extrude the wet mass using an LCI Bench Top Granulator. The diameter of the screen of the Bench Top Granulator was 1.0 mm.
  • 46.2.4 Spheronize the extrudate using a Model SPH20 Caleva Spheronizer.
  • 46.2.5 Dry the spheronized pellets at 50° C. overnight.
  • 46.2.6 Pellets between 16 and 30 Mesh were collected for further processing.

46.3 Preparation of an Eudragit® L 30 D-55 Aqueous Coating Dispersion

• • 46.3.1 Dispersion Formulation

The composition of the aqueous Eudragit L30D-55 dispersion applied to the metronidazole matrix pellets is provided below in Table 13.

TABLE 13
Eudragit ® L 30 D-55 Aqueous Coating Dispersion
Component            Percentage (%)
Eudragit ® L 30 D-55 55.0
Triethyl Citrate     1.6
Talc                 8.0
Purified Water       37.4
Solids Content       25.5
Polymer Content      15.9

46.4 Preparation Procedure for an Eudragit® L 30 D-55 Aqueous Dispersion

• • 46.4.1 Suspend triethyl citrate and talc in deionized water.
  • 46.4.2 The TEC/talc suspension is then homogenized using a PowerGen 700 high shear mixer.
  • 46.4.3 Add the TEC/talc suspension slowly to the Eudragit® L 30 D-55 latex dispersion while stirring.
  • 46.4.4 Allow the coating dispersion to stir for one hour prior to application onto the metronidazole matrix pellets.

46.5 Preparation of an Eudragit® S 100 Aqueous Coating Dispersion

• • 46.5.1 Dispersion Formulation

The composition of the aqueous Eudragit® S 100 dispersion applied to the metronidazole matrix pellets is provided below in Table 14.

TABLE 14
Eudragit ® S 100 Aqueous Coating Dispersion
Component             Percentage (%)
Part A
Eudragit ® S 100      12.0
1N Ammonium Hydroxide 6.1
Triethyl Citrate      6.0
Purified Water        65.9
Part B
Talc                  2.0
Purified Water        8.0
Solid Content         20.0
Polymer Content       12.0

46.6 Preparation Procedure for an Eudragit® S 100 Aqueous Dispersion

Part A:

• • 46.6.1 Dispense Eudragit® S 100 powder in deionized water with stirring.
  • 46.6.2 Add ammonium hydroxide solution drop-wise into the dispersion with stirring.
  • 46.6.3 Allow the partially neutralized dispersion to stir for 60 minutes.
  • 46.6.4 Add triethyl citrate drop-wise into the dispersion with stirring. Stir for about 2 hours prior to the addition of Part B.

Part B:

• • 46.6.5 Disperse talc in the required amount of water
  • 46.6.6 Homogenize the dispersion using a PowerGen 700D high shear mixer.
  • 46.6.7 Part B is then added slowly to the polymer dispersion in Part A with a mild stirring.

46.7 Coating Conditions for the Application of Aqueous Coating Dispersions

The following coating parameters were used for coating with each of the Eudragit® L 30 D-55 and Eudragit® S 100 aqueous film coatings.

	Coating Equipment	STREA 1 ™ Table Top
		Laboratory Fluid Bed Coater
	Spray nozzle diameter	1.0	mm
	Material Charge	300	gram
	Inlet Air Temperature	40 to 45°	C.
	Outlet Air Temperature	30 to 33°	C.
	Atomization Air Pressure	1.8	Bar
	Pump Rate	2	gram per minute

• • 46.7.1 Coat matrix pellets with L30 D-55 dispersion such that you apply 12% coat weight gain to the pellets.
  • 46.7.2 Coat matrix pellets with L30 D-55 dispersion such that you apply 30% coat weight gain to the pellets.
  • 46.7.3 Coat matrix pellets with S100 dispersion such that you apply 20% coat weight gain to the pellets.

46.8 Encapsulation of the Metronidazole Pellets

Pellets are filled into size 00 hard gelatin capsules at a ratio of 20%:30%:20%:30% Immediate-release matrix pellets (uncoated), L30 D-55 coated pellets 12% weight, gain, L30D-55 coated pellets 30% weight gain and S100 coated pellets respectively. The capsule is filled with the four different pellets to achieve a total dose of 375 mg/capsule.

Four Pulses

Example 47

Amoxicillin Pellet Formulation and Preparation Procedure

47.1 Pellet Formulations

The composition of the Amoxicillin trihydrate matrix pellets provided in Table 15.

TABLE 15
Composition of Amoxicillin Matrix Pellets
Component                        Percentage (%)
Amoxicillin Trihydrate powder    92
Avicel PH 101                    7.0
Hydroxypropyl methylcellulose, NF* 1.0
Total                            100
*Hydroxypropyl methylcellulose was added as a 2.9% w/w aqueous solution during wet massing.

• • 47.2 Preparation Procedure for Amoxicillin Matrix Pellets
  • 47.2.1 Blend Amoxicillin and Avicel® PH 101 using a low shear blender.
  • 47.2.2 Add the hydroxypropyl methylcellulose binder solution slowly into the powder blend under continuous mixing.
  • 47.2.3 Extrude the wet mass using an LCI Bench Top Granulator. The diameter of the screen of the Bench Top Granulator is 0.8 mm.
  • 47.2.4 Spheronize the extrudate using a QJ-230 Spheronizer using a small cross section plate.
  • 47.2.5 Dry the spheronized pellets at 60° C. using a fluid bed dryer until the exhaust temperature reaches 40° C.
  • 47.2.6 Pellets between 20 and 40 Mesh were collected for further processing.

47.3 Preparation of an Eudragit® L 30 D-55 Aqueous Coating Dispersion

• • 47.3.1 Dispersion Formulation

The composition of the aqueous Eudragit L30D-55 dispersion applied to the amoxicillin matrix pellets is provided below in Table 16.

TABLE 16
Eudragit ® L 30 D-55 Aqueous Coating Dispersion
Component            Percentage (%)
Eudragit ® L 30 D-55 41.6
Triethyl Citrate     2.5
Talc                 5.0
Purified Water       50.9
Solids Content       20.0
Polymer Content      12.5

47.4 Preparation Procedure for an Eudragit® L 30 D-55 Aqueous Dispersion

• • 47.4.1 Suspend triethyl citrate and talc in deionized water.
  • 47.4.2 The TEC/talc suspension is mixed using laboratory mixer.
  • 47.4.3 Add the TEC/talc suspension from slowly to the Eudragit® L 30 D-55 latex dispersion while stirring.
  • 47.4.4 Allow the coating dispersion to stir for one hour prior to application onto the amoxicillin matrix pellets.

47.5 Preparation of an Eudragit® S 100 Aqueous Coating Dispersion

47.6 Dispersion Formulation

The composition of the aqueous Eudragit® S 100 dispersion applied to the Amoxicillin matrix pellets is provided below in Table 17.

TABLE 17
Eudragit ® S 100 Aqueous Coating Dispersion
Component             Percentage (%)
Part A
Eudragit ® S 100      10.0
1N Ammonium Hydroxide 5.1
Triethyl Citrate      5.0
Water                 64.9
Part B
Talc                  2.0
Water                 10.0
Solid Content         25.0
Polymer Content       10.0

47.7 Preparation Procedure for an Eudragit® S 100 Aqueous Dispersion

Part A:

• • 47.7.1 Dispense Eudragit® S 100 powder in deionized water with stirring.
  • 47.7.2 Add ammonium hydroxide solution drop-wise into the dispersion with stirring.
  • 47.7.3 Allow the partially neutralized dispersion to stir for 60 minutes.
  • 47.7.4 Add triethyl citrate drop-wise into the dispersion with stirring and let stir overnight prior to the addition of Part B.

Part B:

• • 47.7.5 Disperse talc in the required amount of water
  • 47.7.6 Stir the dispersion using an overhead laboratory mixer.
  • 47.7.7 Part B is then added slowly to the polymer dispersion in Part A with a mild stirring.

47.8 Preparation of Aquacoat Coating Dispersion

• • 47.8.1 Dispersion Formulation

The composition of the aqueous Aquacoat dispersion applied to Amoxicillin L30 D-55 coated pellets is provided below in Table 18.

TABLE 18
Component                     Percentage (%)
Aquacoat ECD                  79.3
Hydroxypropyl methylcellulose 15.9
Dibutyl Sebacate              4.8
Purified Water (300 g)

• • 47.8.1.1 Prepare Hydroxypropyl methylcellulose (Methocel E15) solution by dispersing in water with continuous stirring.
  • 47.8.1.2 Add Aquacoat and dibutyl sebacate to the dispersion with stirring and continue to stir overnight.

47.9 Coating Conditions for the Application of Aqueous Coating Dispersions

The following coating parameters were used for coating with each of the Eudragit® L 30 D-55 and Eudragit® S 100 aqueous film coatings.

	Coating Equipment	STREA 1 ™ Table Top
		Laboratory Fluid Bed Coater
	Spray nozzle diameter	1.0	mm
	Material Charge	300	gram
	Inlet Air Temperature	40 to 45°	C.
	Outlet Air Temperature	30 to 33°	C.
	Atomization Air Pressure	1.8	Bar
	Pump Rate	2-6	gram per minute

• • 47.9.1 Coat Amoxicillin matrix pellets with L30 D-55 dispersim to achieve a 20% coat weight gain.
  • 47.9.2 Coat another batch of Amoxicillin matrix pellets with L30 D-55 dispersion to achieve a 20% weight gain. Coat the L30 D-55 pellets with the Aquacoat Dispersion to achieve a 10% coat weight gain.
  • 47.9.3 Coat Amoxicillin matrix pellets with S100 dispersion to achieve a 37% coat weight gain.

47.10 Preparation of Amoxicillin Granulation for Tabletting

TABLE 19
Composition of Amoxicillin Granulation (Immediate Release)
Component                        Percentage (%)
Amoxicillin Trihydrate powder    92
Avicel PH 101                    7.0
Hydroxypropyl methylcellulose, NF* 1.0
Total                            100
*Hydroxypropyl methylcellulose was added as a 2.9% w/w aqueous solution during wet massing.

• • 47.10.1 Blend Amoxicillin and Avicel® PH 101 using a low shear blender.
  • 47.10.2 Add the hydroxypropyl methylcellulose binder solution slowly into the powder blend under continuous mixing.
  • 47.10.3 Dry the granulation at 60° C. using a fluid bed dryer until the exhaust temperature reaches 40° C.
  • 47.10.4 Granules between 20 and 40 Mesh are collected for further processing.

47.11 Tabletting of the Amoxicillin Pellets

TABLE 20
Composition of Amoxicillin Tablets
Component                        Percentage (%)
Amoxicillin granules             32.5
Avicel PH 200                    5.0
Amoxicillin L30D-55 coated pellets 20
Amoxicillin Aquacoated pellets   20
Amoxicillin S100 coated pellets  20
Colloidal silicon dioxide        1.5
Magnesium stearate               1.0
Total                            100

• • 47.11.1 Blend the Amoxicillin granules, Avicel PH-200, Amoxicillin pellets and colloidal silicon dioxide for 15 minutes in a tumble blender.
  • 47.11.2 Add the magnesium stearate to the blender, and blend for 5 minutes.
  • 47.11.3 Compress the blend on a rotary tablet press.
  • 47.11.4 The fill weight should be adjusted to achieve a 500 mg dose tablet.

Four Pulses

Example 48

Clarithromycin Pellet Formulation and Preparation Procedure

48.1 Pellet Formulation

The composition of the clarithromycin matrix pellets provided in Table 21.

TABLE 21
Composition of Clarithromycin Pellets
Component                        Percentage (%)
Clarithromycin                   50.6
Lactose monohydrate, spray dried 32.1
Silicified microcrystalline cellulose 14.6
Polyoxyl 35 Castor Oil*          1.7
Hydroxypropyl methylcellulose*   1.0
Total                            100
*Hydroxypropyl methylcellulose and Polyoxyl 35 were added as an 8.7% w/w aqueous solution during wet massing.

48.2 Preparation Procedure for Clarithromycin Matrix Pellets

• • 48.2.1 Blend clarithromycin, silicified microcrystalline cellulose and lactose monohydrate using a Robot Coupe high shear granulator.
  • 48.2.2 Prepare the binder solution by adding the Polyoxyl to the purified water while stirring. After that is mixed, slowly add the hydroxypropyl methylcellulose and continue to stir until a solution is achieved.
  • 48.2.3 Add binder solution slowly into the powder blend under continuous mixing.
  • 48.2.4 Granulate the powders in the high shear granulator with the binder solution.
  • 48.2.5 Extrude the wet mass using an LCI Bench Top Granulator. The diameter of the screen of the Bench Top Granulator was 1.2 mm.
  • 48.2.6 Spheronize the extrudate using a Model SPH20 Caleva Spheronizer.
  • 48.2.7 Dry the spheronized pellets at 50° C. overnight.
  • 48.2.8 Pellets between 18 and 30 Mesh were collected for further processing.

48.3 Preparation of an Eudragit® L 30 D-55 Aqueous Coating Dispersion

• • 48.3.1 Dispersion Formulation

The composition of the aqueous Eudragit L30D-55 dispersion applied to the clarithromycin matrix pellets is provided below in Table 22.

TABLE 22
Eudragit ® L 30 D-55 Aqueous Coating Dispersion
Component            Percentage (%)
Eudragit ® L 30 D-55 40.4
Triethyl Citrate     1.8
Talc                 6.1
Water                51.7
Solids Content       20.0
Polymer Content      12.1

48.4 Preparation Procedure for an Eudragit® L 30 D-55 Aqueous Dispersion

• • 48.4.1 Suspend triethyl citrate and talc in deionized water.
  • 48.4.2 The TEC/talc suspension is then homogenized using a PowerGen 700 high shear mixer.
  • 48.4.3 Add the suspension from 4.2.2 slowly to the Eudragit® L 30 D-55 latex dispersion while stirring.
  • 48.4.4 Allow the coating dispersion to stir for one hour prior to application onto the clarithromycin matrix pellets.

48.5 Preparation of an Eudragit® S 100 Aqueous Coating Dispersion

• • 48.5.1 Dispersion Formulation

The composition of the aqueous Eudragit® S 100 dispersion applied to the clarithromycin matrix pellets is provided below in Table 23.

TABLE 23
Eudragit ® S 100 Aqueous Coating Dispersion
Component             Percentage (%)
Part A
Eudragit ® S 100      10.0
1N Ammonium Hydroxide 5.1
Triethyl Citrate      5.0
Water                 64.9
Part B
Talc                  5.0
Water                 10.0
Solid Content         25.0
Polymer Content       10.0

48.6 Preparation Procedure for an Eudragit® S 100 Aqueous Dispersion

Part A:

• • 48.6.1 Dispense Eudragit® S 100 powder in deionized water with stirring.
  • 48.6.2 Add ammonium hydroxide solution drop-wise into the dispersion with stirring.
  • 48.6.3 Allow the partially neutralized dispersion to stir for 60 minutes
  • 48.6.4 Add the triethyl citrate drop-wise to the dispersion and stir for 60 minutes prior to the addition of Part B.

Part B:

• • 48.6.5 Disperse talc in the required amount of water
  • 48.6.6 Homogenize the dispersion using a PowerGen 700D high shear mixer.
  • 48.6.7 Part B is then added slowly to the polymer dispersion in Part A with a mild stirring.

48.7 Coating Conditions for the Application of Aqueous Coating Dispersions

The following coating parameters were used for coating with each of the Eudragit® L 30 D-55 and Eudragit® S 100 aqueous film coatings.

	Coating Equipment	STREA 1 ™ Table Top
		Laboratory Fluid Bed Coater
	Spray nozzle diameter	1.0	mm
	Material Charge	300	gram
	Inlet Air Temperature	40 to 45°	C.
	Outlet Air Temperature	30 to 33°	C.
	Atomization Air Pressure	1.6	Bar
	Pump Rate	2	gram per minute

• • 48.7.1 Coat matrix pellets with L30 D-55 dispersion such that you apply 12% coat weight gain to the pellets.
  • 48.7.2 Coat matrix pellets with L30 D-55 dispersion such that you apply 30% coat weight gain to the pellets.
  • 48.7.3 Coat matrix pellets with S100 dispersion such that you apply 37% coat weight gain to the pellets.

48.8 Encapsulation of the Clarithromycin Pellets

Pellets are filled into size 00 hard gelatin capsules at a ratio of 20%:30%:20%:30% Immediate-release matrix pellets (uncoated), L30 D-55 coated pellets 12% weight gain, L30D-55 coated pellets 30% weight gain and S100 coated pellets respectively. The capsule is filled with the four different pellets to achieve a total dose of 250 mg/capsule.

The present invention is particularly advantageous in that there is provided an antibiotic product which provides an improvement over twice a day administration of the antibiotic and an improvement over a once a day administration of the antibiotic.

Numerous modification and variations of the present invention are possible in light of the above teachings and therefore, within the scope of the appended claims the invention may be practiced otherwise than as particularly described.

Claims

1. A once-a-day amoxicillin product comprising at least two dosage forms, wherein the at least two dosage forms consist of a first amoxicillin dosage form and a second amoxicillin dosage form, wherein each of the first and second amoxicillin dosage forms comprises a pellet or a particle comprising a pharmaceutically active ingredient and a pharmaceutically acceptable carrier, the pharmaceutically active ingredient consisting of amoxicillin, wherein the first amoxicillin dosage form is an immediate release dosage form, the second dosage form is a delayed release dosage form, wherein the pellet or the particle of the second dosage form is coated with a non-pH sensitive delayed release component or an enteric release component, and wherein each of the first and second amoxicillin dosage farms initiates release of amoxicillin at different times and Cmax of the total amoxicillin released from the amoxicillin product is achieved in less than about 12 hours from administration, the once-a-day amoxicillin product contains the total dosage of amoxicillin for a twenty-four hour period.

2. The product of claim 1, wherein the Cmax for the product is reached no earlier than four hours after administration.

3. The product of claim 1, wherein the amoxicillin released from the first dosage form reaches a Cmax within from about 0.5 hours to about hours after administration of the product.

4. The product of claim 1, wherein the amoxicillin released from the second dosage form reaches a Cmax in no more than about 4 hours after administration of the product.

5. The product of claim 1, wherein the product is an oral dosage form.

6. The product of claim 1, wherein the pellet or the particle is formed into a unitary pharmaceutical product.

7. A process for treating a bacterial infection in a host comprising: administering to a host the amoxicillin product of claim 1 once-a-day.

8. A once-a-day amoxicillin product comprising at least two dosage forms, wherein the at least two dosage forms consist of a first amoxicillin dosage form and a second amoxicillin dosage form, wherein each of the first and second amoxicillin dosage forms comprises a pellet or a granule comprising a pharmaceutically active ingredient and a pharmaceutically acceptable carrier, the pharmaceutically active ingredient consisting of amoxicillin, wherein the first amoxicillin dosage form is an immediate release dosage form, the second dosage form is a delayed release dosage form, wherein the pellet or the granule of the second dosage form is coated with a non-pH sensitive delayed release component or an enteric release component, and wherein each of the first and second amoxicillin dosage forms initiates release of amoxicillin at different times and Cmax of the total amoxicillin released from the amoxicillin product is achieved in less than about 12 hours from administration, the once-a-day amoxicillin product contains the total dosage of amoxicillin for a twenty-four hour period.

9. The product of claim 8, wherein the Cmax for the product is reached no earlier than four hours after administration.

10. The product of claim 8, wherein the amoxicillin released from the first dosage form reaches a Cmax within from about 0.5 hours to about 2 hours after administration of the product.

11. The product of claim 8, wherein the amoxicillin released from the second dosage form reaches a Cmax in no more than about 4 hours after administration of the product.

12. The product of claim 8, wherein the product is an oral dosage form.

13. The product of claim 8, wherein the pellet or the granule is formed into a unitary pharmaceutical product.