The present invention relates generally to a polymeric closure for a package. More specifically, the present invention relates to a one-piece, hinged polymeric closure that assists in transferring torque.
Polymeric closures have been used in many applications over the years in conjunction with containers. One type of polymeric closure that has been used with containers is a tamper-evident polymeric closure. Tamper-evident closures are used to prevent or inhibit tampering by providing a visible indication to a user if the closure has been opened. One drawback of tamper-evident closures being separated into two individual components is that the top portion may not be recycled along with the remainder of the closure and container. This scenario raises potential environmental concerns with so many containers having tamper-evident features on its closures that can be separated into two individual components.
Additionally, a problem exists with the ability of lighter weight polymeric closures to transfer and distribute torque (both top load and rotational torque) in an efficient manner. This torque is provided during the manufacturing process when the closure is being placed on the container.
It would be desirable to provide a one-piece closure that overcomes such problems, while still performing desirable properties of a closure including having tamper-evident features.
According to one embodiment, a one-piece polymeric closure includes a first closure portion and a second closure portion. The first closure portion includes a first polymeric top wall portion, and a first polymeric annular skirt portion depending from the first polymeric top wall portion. The first polymeric annular skirt portion includes a first set of splines on an inner surface thereof. The first polymeric annular skirt portion includes a plurality of knurls formed on an exterior surface thereof. The second closure portion includes a second polymeric top wall portion including a removable pull ring, and a second polymeric annular skirt portion depending from the second polymeric top wall portion. The second polymeric annular skirt portion includes a second set of splines on an outer surface thereof, an internal thread formation for mating engagement with an external thread formation of a container, and a locking ratchet band to assist in preventing or inhibiting access to the container. The first and second sets of splines are configured and located to interact with each other when the polymeric closure is in a closed position. The polymeric closure is adapted to be opened by flipping the first closure portion with respect to the second closure portion via a hinge.
According to another embodiment, a package includes a container and a one-piece closure. The container has a neck portion defining an opening. The container has an external thread formation on the neck portion. The one-piece closure is configured for fitment to the neck portion of the container for closing the opening. The one-piece closure includes a first closure portion and a second closure portion. The first closure portion includes a first polymeric top wall portion, and a first polymeric annular skirt portion depending from the first polymeric top wall portion. The first polymeric annular skirt includes a first set of splines on an inner surface thereof. The first polymeric annular skirt portion includes a plurality of knurls formed on an exterior surface thereof. The second closure portion includes a second polymeric top wall portion including a removable pull ring, and a second polymeric annular skirt portion depending from the second polymeric top wall portion. The second polymeric annular skirt portion includes a second set of splines on an outer surface thereof, an internal thread formation for mating engagement with an external thread formation of a container, and a locking ratchet band to assist in preventing or inhibiting access to the container. The first and second sets of splines are configured and located to interact with each other when the polymeric closure is in a closed position. The polymeric closure is adapted to be opened by flipping the first closure portion with respect to the second closure portion via a hinge.
The above summary is not intended to represent each embodiment or every aspect of the present invention. Additional features and benefits of the present invention are apparent from the detailed description and figures set forth below.
Other advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that it is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Referring back to
Referring to
Referring to
It is contemplated that the first set of splines may be formed in additional inner surfaces areas than depicted in
To assist a user in opening the first closure portion 12 with respect to the second closure portion 14, the first polymeric annular skirt portion 24 includes a lift extension 36 as shown in
Referring to
Referring to
The plurality of knurls 48 extends around the entire periphery of the first annular skirt portion 24 as best shown in
Referring back to
Referring to
In one embodiment, as shown in
The second polymeric annular skirt portion 52 includes a second set of splines 66 on an outer surface 52b thereof (see
The second set of splines 66 is located in two different areas 70a, 70b on the outer surface 52b of the second polymeric annular skirt portion 52 as best shown in
It is contemplated that the second set of splines may be formed in additional outer surfaces areas than depicted in
The first and second sets of splines 30, 66 are configured and located to interact with each other when the polymeric closure 10 is in a closed position. The first and second sets of splines 30, 66 assist in the torque transfer as the polymeric closure 10 is being applied onto the container 108. Specifically, during the manufacturing process of threading the polymeric closure 10 onto the container 108, the gripper chuck provides torque transfer to the closures as discussed above. The first and second sets of splines 30, 66 assist in transferring these torque transfer (top load and rotational load) through the polymeric closure 10 and onto the container 108.
In this regard and referring back to
Referring still to
In another embodiment, the polymeric closure may include other sealing mechanisms. For example, the closure may include only a polymeric outer seal and a continuous plug seal. It is contemplated that the polymeric closure may include other sealing mechanisms.
Referring to
It is contemplated that the first and second closure leads may be discontinuous. It is also contemplated that the internal thread formation of the closure may differ from a helical thread formation. It is also contemplated that other internal thread formations may be used in the closure. For example, the internal thread formation may include a triple-threaded structure having first, second and third closure leads.
The second polymeric annular skirt portion 52 includes the locking ratchet band 78 that includes a plurality of teeth 90, which is shown in the molded state in
Thus, the locking ratchet band 78 and the finish ratchet teeth 114 form a tamper-evident feature that prevents or inhibits a user from gaining access to the contents of the container 108 by attempting to unscrew the polymeric closure 10 with respect to the container 108.
One non-limiting example of a polymeric closure and a container forming a package is shown and previously discussed in conjunction with
The external thread formation 104 includes a first finish lead 122 and a second finish lead 124. The external thread formation 104 (finish leads 122, 124) engages with the corresponding internal thread formation 80 (closure leads 82, 84) (
In another embodiment, the first positions of the first and second finish leads are located roughly 180 degrees apart from each other and, thus, begin on opposing sides of the neck portion of the container. When opening the container, a first closure lead is desirably in contact with the first finish lead and the second closure lead is desirably in contact with the second finish lead. It is contemplated that the external thread formation of the container may have discontinuous leads. It is contemplated that the external thread formation of the container may be different than depicted in
The closures of the present invention may include an oxygen-scavenger material. This oxygen-scavenger material may be distributed within the closure or may be a separate layer. The oxygen-scavenger material may be any material that assists in removing oxygen within the container, while having little or no effect on the contents within the container.
Alternatively, or in addition to, the closures may include an oxygen-barrier material. The oxygen-barrier material may be added as a separate layer or may be integrated within the closure itself. The oxygen-barrier materials assist in preventing or inhibiting oxygen from entering the container through the closure. These materials may include, but are not limited to, ethylene vinyl alcohol (EVOH). It is contemplated that other oxygen-barrier materials may be used in the closure.
Additionally, it is contemplated that other features may be included in the closure described above. For example, U.S. Publication No. 2017/0349336, U.S. Pat. Nos. 9,126,726, 8,763,830, 8,485,374, U.S. Publication No. 2009/0045158 and U.S. Pat. No. 6,123,212 all include features that could be incorporated in the closures of the present invention. All of these references are hereby incorporated by reference in their entireties.
The polymeric closure 10 is typically made of an polyolefin (e.g., polyethylene (PE), polypropylene (PP)) or blends thereof. One example of a polyethylene that may be used is high density polyethylene (HDPE), low density polyethylene (LDPE) or the combination thereof. It is contemplated that the closure may be made of other polymeric materials.
The polymeric closure is typically light weight. The polymeric closure is generally from about 8 to about 30 grams and typically is from about 8 to about 20 grams. In other embodiments, the polymeric closure is from about 10 to about 17 grams, or from about 12 to about 17 grams. The polymeric closure in a further embodiment is from about 8 to about 15 grams, or from about 10 to about 15 grams.
The polymeric closures are typically formed by processes such as injection or compression molding.
The container 108 is typically made of polymeric material. One non-limiting example of a material to be used in forming a polymeric container is polyethylene terephthalate (PET), polypropylene (PP) or blends using the same. It is contemplated that the container may be formed of other polymeric or copolymer materials. It is also contemplated that the container may be formed of glass. The container 108 typically has an encapsulated oxygen-barrier layer or oxygen barrier material incorporated therein.
In one method to open the container 108 and gain access to the product therein, the first closure portion 12 is initially flipped with respect to the second closure portion 14 using the hinge 38. Referring to
The hinge 38 as shown best in
The tamper-evident features may be modified in other embodiments. For example, the polymeric closure may include at least one frangible connection instead of a locking ratchet band. The at least one frangible connection is in the form of scoring or scored lines, notches, leaders, nicks or other lines of weaknesses. In this embodiment, the remaining features of the polymeric closure may be present. The at least one frangible connection would be a tamper-evident feature. The container to be used with this closure would not include finish ratchet teeth. In one method, the at least one frangible connection is formed by a slitting technology that is independent from the formation of the remainder of the polymeric closure.
The polymeric closures of the present invention are desirable in both low-temperature and high-temperature applications. The polymeric closures may be used in low-temperature applications such as an ambient or a cold fill. These applications include aseptic applications such as dairy products, water, sports drinks, and pressurized products such as carbonated soft drinks. It is contemplated that other low-temperature applications may be used with the polymeric closures formed by the processes of the present invention.
The polymeric closures of the present invention may be exposed to high-temperature applications such as hot-fill, pasteurization, and retort applications. A hot fill application is generally performed at temperatures around 185° F., while a hot-fill with pasteurization is generally performed at temperatures around 205° F. Retort applications are typically done at temperatures greater than 250° F. It is contemplated that the polymeric closures of the present invention can be used in other high-temperature applications.
While the foregoing written description of the invention enables one of ordinary skill to make and use what is considered presently to be the best mode thereof, those of ordinary skill will understand and appreciate the existence of variations, combinations, and equivalents of the specific embodiment, method, and examples herein. The invention should therefore not be limited by the above described embodiment, method, and examples, but by all embodiments and methods within the scope and spirit of the invention.
This application claims priority to and benefit of U.S. Provisional Patent Application No. 63/260,422 filed Aug. 19, 2021, which is hereby incorporated by reference herein in its entirety.
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