This disclosure relates to a reversible child resistant closure. More particularly, this disclosure relates to a one-piece reversible child resistant closure which may be applied to a vial or other container in either a child resistant mode or a non-child resistant mode.
There are many types of child resistant closure systems described in the art. While many child resistant caps effectively provide protection against the danger of small children being able to remove potentially harmful contents, e.g. pills, from vials or other containers, they also provide a problem for a considerable portion of the adult population that require medication but lack sufficient manual dexterity or strength to remove the child resistant cap. This is of a particular concern to the elderly population or people suffering from arthritis and other disabling diseases.
Continuous threaded, torque actuated child resistant caps are a popular type of child resistant closures. These caps involve the use of two parts, one part rests above the other part in an axial configuration and requires both a rotational and downward action to engage for removal. These caps are used in literally thousands of various applications and packaging configurations due to the universally understood push and turn structures and ease of use and adaptation in a wide variety of automated filing lines and processes. Most of these prior art torque actuated child resistant closures are continuously in a child resistant mode and, therefore, can pose a problem to the segment of the population needing the pharmaceuticals contained therein, but lacking the manual dexterity or strength to open the axially, torque actuated closures.
This particular problem has been addressed by the development of closure systems having both a child resistant mode and a non-child resistant mode such that, in the non-child resistant mode, the closures are more easily opened by adults. However, many such caps have a complex, multipart structure making the caps expensive and/or difficult to convert between the child resistant and non-child resistant configurations. One example of such a closure is disclosed in U.S. Pat. No. 5,579,934, (the '934 patent). The '934 patent proposes a container closure that is selectively manipulatable between a configuration which resists opening by children and a configuration which may be easily opened without special manipulation of the closure. Specifically, the closure is manipulated into its non-child resistant mode by “pressing down” on the central portion of the top surface of the closure.
Although this type of closure provides an advance in the art of protection against the danger of small children being able to remove it from vials or other containers, the cap is made with two separately manufactured pieces that must be assembled. These aspects of the cap of the '934 patent, as well as other caps sharing these aspects, increases both the manufacturing cost and assembly time for the caps. Further, these caps cannot be sealed with tamper resistant liners in an induction sealing process as the two-piece cap includes an inner component that protrudes into the opening of the container and would break the seal.
Additionally, many caps that are convertible between a child resistant mode and non-child resistant mode have lacked the capability to properly include a warning to the consumer once this closure has been converted to its non-child resistant configuration. This warning, or message, is normally required by the Consumer Product Safety Commission to alert users that the closure has been converted into the non-child resistant configuration.
In light of the foregoing, what is needed in the art is a reversible one piece child resistant closure and one piece child resistant closure and container system that is efficient to manufacture and use. The closure and container system preferably should provide a warning to the user when the closure system is in a non-child resistant mode and is operable to be used in conjunction with an induction sealing system.
A closure is disclosed for use with a container having a neck including a container engaging structure and a container locking mechanism. The closure has a child resistant mode when applied to the container in a child resistant configuration and a non-child resistant mode when applied to the container in a non-child resistant configuration. The closure includes a circumferential side wall having an interior surface, a first section, a second section, and a solid divider. The first section includes a first closure engaging structure disposed on the interior surface of the circumferential side wall configured to contact and interact with the container engaging structure when the closure is in the non-child resistant configuration. The second section includes a second closure engaging structure disposed on the interior surface of the circumferential side wall configured to contact and interact with the container engaging structure when the closure is in the child resistant configuration and a closure locking mechanism configured to engage the container locking mechanism for restricting axial movement of the closure with respect to the container when the closure is in the child resistant mode. The solid divider is disposed between the first section and the second section for closing an opening of the container when the closure is installed on the container in the non-child resistant mode and the child resistant mode. In preferred embodiments, the circumferential side wall, first section, second section, and divider are formed as a unitary one-piece closure.
According to some embodiments, the first closure engaging structure is a continuous thread and the second closure engaging structure is a segmented thread. In other embodiments, both the first closure engaging structure and the second closure engaging structure are segmented threads.
According to certain embodiments, no part of the closure extends into the opening of the container when the closure is installed on the container in the child resistant mode and the non-child resistant mode. The closure may also include a tamper resistant liner configured to be inserted adjacent the divider in one of the first section and the second section for sealing the opening of the container in an induction sealing process.
According to some embodiments, warning indicia is molded into the divider such that the warning information is visible when the closure is in the non-child resistant mode. In other embodiments, the closure includes a first liner and a second liner, the first liner configured to be inserted into the first section such that the first liner is visible when the closure is installed on the container in the child resistant mode and the second liner configured to be inserted into the second section such that the second liner is visible when the closure is installed on the container in the non-child resistant mode. The second liner preferably includes warning indicia indicating that the closure is in the non-child resistant mode.
According to other embodiments, the divider is at least partially see-through and the closure includes a liner having a first side and a second side. The liner is configured to be inserted in one of the first section and the second section such that the first side is viewable when the closure is installed on the container in the non-child resistant mode and the second side is viewable when the closure is installed on the container in the child resistant mode. The first side of the liner preferably includes warning indicia indicating that the closure is in the non-child resistant mode.
According to another embodiment of the disclosure, a reversible child resistant closure system having a child resistant mode and a non-child resistant mode is disclosed. The reversible child resistant closure system includes a container and a unitary one piece closure. The container includes a neck having a container engaging structure disposed on an outer surface of the neck and a container locking mechanism. The unitary one piece closure includes a circumferential side wall having an interior surface, a first section, a second section, and a solid divider. The first section has a first closure engaging structure disposed on the interior surface of the circumferential side wall configured to contact and interact with the container engaging structure when the closure is installed on the container in a non-child resistant configuration. The second section includes a second closure engaging structure disposed on the interior surface of the circumferential side wall configured to contact and interact with the container engaging structure when the closure is installed on the container in a child resistant configuration and a closure locking mechanism configured to engage the container locking mechanism for restricting axial movement of the closure with respect to the container when the closure is installed on the container in the child resistant mode. The solid divider is disposed between the first section and the second section for closing an opening of the container when the closure is installed on the container in the non-child resistant mode and the child resistant mode.
According to some embodiments, the container is injection molded. In other embodiments, the container is blow molded.
According to another embodiment of the disclosure, a closure for use with a container having a neck including a container engaging structure and a container locking mechanism is disclosed. The closure has a child resistant mode when applied to the container in a child resistant configuration and a non-child resistant mode when applied to the container in a non-child resistant configuration. The closure includes a circumferential side wall having an interior surface, a first section, a second section, and a solid divider. The first section includes a first engaging thread disposed on the interior surface of the circumferential side wall configured to interact with the container engaging structure when the closure is installed on the container in the non-child resistant configuration. The second section includes a second engaging thread disposed on the interior surface of the circumferential side wall configured to interact with the container engaging structure when the closure is installed on the container in the child resistant configuration and a closure locking mechanism configured to engage the container locking mechanism for restricting axial movement of the closure with respect to the container when the closure is installed on the container in the child resistant mode. The solid divider is disposed between the first section and the second section for closing an opening of the container when the closure is installed on the container in the non-child resistant mode and the child resistant mode. The closure according to this embodiment also includes a first liner and a second liner. The first liner is disposed in the first section having first liner indicia printed thereon such that the first liner indicia is visible when the closure is installed on the container in the child resistant mode. The second liner is disposed in the second section having second liner indicia printed thereon such that the second liner indicia is visible when the closure is installed on the container in the non-child resistant mode.
According to some embodiments, the circumferential side wall, first section, second section, and divider are formed as a unitary one-piece closure. The second liner indicia preferably includes warning indicia indicating that the closure is in the non-child resistant mode, and the first liner and/or second liner indicia may include promotional information.
According to yet another embodiment of the disclosure, a closure for use with a container having a neck including a container engaging structure and a container locking mechanism is disclosed. The closure has a child resistant mode when applied to the container in a child resistant configuration and a non-child resistant mode when applied to the container in a non-child resistant configuration. The closure includes a circumferential side wall having an interior surface, a first section, a second section, and a solid divider. The first section includes a first closure engaging structure disposed on the interior surface of the circumferential side wall configured to contact and interact with the container engaging structure when the closure is in the non-child resistant configuration. The second section includes a second closure engaging structure disposed on the interior surface of the circumferential side wall configured to contact and interact with the container engaging structure when the closure is in the child resistant configuration and a closure locking mechanism configured to engage the container locking mechanism for restricting axial movement of the closure with respect to the container when the closure is in the child resistant mode. The solid divider disposed between the first section and the second section for closing an opening of the container when the closure is installed on the container in the non-child resistant mode and the child resistant mode. The solid divider is at least partially transparent, and the circumferential side wall is substantially opaque.
According to some embodiments, the circumferential side wall, first section, second section, and divider are formed as a unitary one-piece closure. The closure includes a liner including a first side and a second side. The liner is configured to be inserted in one of the first section and the second section such that the first side is viewable when the closure is installed on the container in the non-child resistant mode and the second side is viewable when the closure is installed on the container in the child resistant mode.
Further advantages of the disclosure are apparent by reference to the detailed description when considered in conjunction with the figures, which are not to scale so as to more clearly show the details, wherein like reference numbers indicate like elements throughout the several views, and wherein:
The disclosure relates to a reversible child resistant closure system primarily directed for use with containers intended to store and dispense pharmaceutical products and the like. However, the system may also be used with containers intended to have a child resistant mode and a non-child resistant mode irrespective of its contents.
Referring first to
Referring to
Disposed adjacent the bottom edge 24 of the neck 14 is a container locking mechanism configured to interact with a corresponding closure locking mechanism for preventing axial movement of the closure 40 when the closure system 10 is in the child resistant mode.
As shown in
Referring to
The exterior surface 53 of the side wall 52 preferably includes a gripping structure such as a plurality of knurls 55 for assisting a user to grip and rotate the closure 40 relative to the container 12. The interior surface 54 of the side wall 52 of both the first section 42 and the second section 46 includes respective engaging structures 56, 58 operable to interact for rotatable engagement with the complementary engaging structure 18 on the container 12 to secure the closure 40 to the container 12. Referring to
Referring to
In the embodiment shown in
In an alternate embodiment, as shown in
Referring to
In certain embodiments, as shown in
Referring to
In a non-child resistant operation, the closure 40 is inverted 180 degrees so that it may be applied to the container 12 in the non-child resistant configuration as shown in
Referring to
As explained above, the divider 50 disposed between the first section 42 and second section 46 forms a first section cavity 43 and a second section cavity 47. Thus, each cavity is configured to easily receive liners 70 for providing information to the user of the child resistant closure system 10. The liners 70 are preferably shaped in the form of a disc so that they may be positioned adjacent to and parallel the divider 50 in the first section 42, the second section 46, or both the first section 42 and the second section 46 of the closure 40. To easily secure the liners without glue or other adhesives, the liners preferably include a diameter that is substantially the same as the diameter of the side wall 52.
Referring to
Printed on each liner 70 may be information that includes, for example, one or more of company branding, messages, advertisements, QR (quick response) codes, and prescription information. Referring to
Referring to
Referring to
Alternately, the advertisements can be general to a specific location such as local businesses within a predetermined distance of the pharmacy or the actual pharmacy where the closure system 10 was purchased. Specific items can be advertised, such as specials for a particular business, such as the pharmacy where the closure system 10 was purchased. Additionally, codes, such as QR codes, can be added to the advertising. These codes can be scanned by a user's smart phone or other code scanner to direct them to pharmacy web pages, coupons, etc. accessible over the Internet.
In addition to the promotional material, or in replacement of the promotional material, the liner 70 may also include prescription information directed specifically to the medication provided in the closure system. For example, the liner 70 may include an identification of the pharmaceutical stored in the closure system, dosage information such as “Take One Pill A Day,” and/or auxiliary information such as “Do Not Take With Dairy.” Further, the a variety of liners 70 may be provided in a each in a different color that corresponds to particular dosage instructions for the prescribed pharmaceutical in order to further enhance compliance with a prescription. For example, one liner 70 may include the instructions such as “REMINDER: TAKE 2 PILLS IN THE A.M.,” and this liner would have green characters. Another liner 70 may be provided for a separate prescription that provides “REMINDER: TAKE 2 PILLS IN THE P.M.,” and this liner could have red character to distinguish it from the prescription that is to be taken in the morning.
According to an alternate embodiment, the divider 50 is made of a clear plastic or other see-through material and the side wall 52 is preferably made from a substantially opaque material or matte finish. In this embodiment, the closure 40 is preferably formed as a unitary one piece structure using a two stage injection molding process in which the opaque side wall 52 resin is injected separately from the transparent divider 50. In another embodiment, the difference in transparency between the divider 50 and the side wall 52 is controlled by using only a single stage injection process and varying the surface finish on the mold itself. Thus, the steel of the mold that forms the divider 50 would be highly polished (yielding a clear, see-through portion) while the steel forming the side wall 52 would be left rough (yielding a matte, opaque finish). The opaque side wall 52 prevents visibility of the interface of the engaging sections to inhibit opening by children who might be able to see the interference if the entire cap was transparent. In this embodiment, liner 70 may include warning indicia on one side of the liner 70 with or without additional information on the opposite side. As the divider 50 is see-through or at least partially transparent in this embodiment, one side of the liner 70 is always visible no matter which configuration the closure 40 is applied to the container 12. Accordingly, the liner 70 may be inserted into either the first section 42 or the second section 46 such that the side of the liner having warning indicia printed thereon is displayed while looking down on the closure 40 when the child resistant closure system 10 is in the non-child resistant mode, and the other side, preferably having the additional information printed thereon, is displayed when the child resistant closure system 10 is in the child resistant mode.
In automatic filling applications, the liners 70 are preferably printed digitally with variable data so that the graphics and/or message of the displayed on the liner may be changed rapidly during the printing process. During manufacturing of the closures 40, the various liners 70 may then be inserted into the caps randomly or in sequence in such a way that boxes of closures 40 are filled having liners 70 having numerous different displays. In this manner, a pharmacy may order a box of closures having, for example, ten different advertising messages specifically tailored to that particular pharmacy by providing ten different advertising messages on the liners 70. The pharmacist may then choose which closure should be used to fill the prescription based on the message the pharmacist would like to provide to the patient.
The liners 70 may also be printed “on demand” by the pharmacist or provided to the pharmacist for selectively applying to a closure when filling a prescription. In embodiments in which the liners are printed at the pharmacy, a pharmacy computer preferably includes a database of various liner graphics and information, the graphics/information being chosen from liners 70 substantially as described above. When filling a prescription, the pharmacist chooses one or more of the designs from the database to be printed on the liners. In preferred embodiments, the liners 70 will be printed on a label sheet also including labels having prescription information that is typically applied to the body 13 of the container 12. Alternatively, numerous liners 70 containing different graphics and information are pre-printed by the pharmacist or provided to pharmacist by a third party. In either of these manners, the pharmacist can choose from a variety of different liners having various information based on such factors as the patient, the type of prescription, current promotions, etc., and the pharmacist can selectively apply liners 70 to the closure 40 when filling the prescription.
In another aspect of the closure system 10, the divider 50 is disposed between the first section 42 and second section 46 such that the divider 50 forms a close fit around the opening edge 20 and opening 22 of the container 12 whether the reversible child resistant closure system 10 is in the child resistant mode or the non-child resistant mode. Further, no part of the closure 40 traverses or extends into the opening 22 whether the reversible child resistant closure system 10 is in the child resistant mode or the non-child resistant mode. Accordingly, the present disclosure provides a one piece reversible child resistant closure system 10 that may be used in conjunction with an induction sealing system for providing a tamper resistant seal to the closure system 10. In operation, a tamper resistant liner is inserted into one of the sections 42, 46 of the closure 40. The closure 40 is then applied to the container 12 in the desired configuration, and the closure system 10 is passed through an induction sealing machine for sealing the tamper resistant liner to the opening edge 20 of the container 12.
The foregoing description of preferred embodiments for this disclosure has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise form disclosed. Obvious modifications or variations are possible in light of the above teachings. The embodiments are chosen and described in an effort to provide the best illustrations of the principles of the disclosure and its practical application, and to thereby enable one of ordinary skill in the art to utilize the disclosure in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the disclosure as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled.
This application is a continuation of co-pending U.S. application Ser. No. 13/664,887 filed Oct. 31, 2012, and entitled “One Piece Reversible Closure and Container System,” which claimed priority as a continuation in part of U.S. Design application Ser. No. 29/430,710 filed Aug. 29, 2012, and entitled “Pharmaceutical Cap,” which claimed priority as a continuation-in-part of U.S. Design Pat. No. D679,598 and U.S. Design Pat. No. D680,001, both of which were filed May 22, 2012, and entitled “Pharmaceutical Cap,” the contents of which are incorporated by reference herein in their entireties.
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20140054256 A1 | Feb 2014 | US |
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Parent | 13664887 | Oct 2012 | US |
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Parent | 29430710 | Aug 2012 | US |
Child | 13664887 | US | |
Parent | 29422544 | May 2012 | US |
Child | 29430710 | US | |
Parent | 29422556 | May 2012 | US |
Child | 29422544 | US |