The present disclosure relates to the technical field of chitosan fiber spinning, specifically to a one-step chitosan fiber spinning device.
Chitosan fibers are fibers made after deacetylation with concentrated alkali, which have effects of inhibiting bacteria, stopping bleeding, promoting wound healing and the like. Chitosan is an important derivative of chitin, and chitin widely exists in shells of shrimps, crabs, and insects, and cytoderms of algae. Common methods for preparing chitosan fibers include wet spinning, dry and wet spinning, and electrostatic spinning. In the wet spinning process, a chitosan raw material is first dissolved in an acetic acid aqueous solution, and is then filtered and defoamed to prepare a spinning stock solution with a certain viscosity; a trickling stock solution is extruded from a spinning jet via a metering pump, and is coagulated into a solid fiber in a coagulating bath; and the solid fiber is further stretched one step to obtain a finished fiber product. The one-step spinning process with continuity is used in most cases. However, an existing one-step spinning device has the following problems during use:
In order to improve the fiber molding performance, most existing one-step spinning devices require plasticizing stretch and water bath stretch. During the water bath stretching, since a plasticized fiber bundle will carry a lot of solvent, the solvent needs to be cleared away by water washing and extrusion, and further molding is required. However, by the existing one-step spinning devices, it is inconvenient to uniformly pull the fiber bundle and perform water washing at matching positions during the water bath operation. The accumulated fiber bundle is only extruded by a tension roller and washed with water, so that the solvent in it is hard to clean, which affects the subsequent molding. As a result, the quality of chitosan fiber spinning decreases.
In response to the above problems, an innovative design is urgently needed on the basis of the existing one-step spinning device.
The present disclosure aims to provide a one-step chitosan fiber spinning device, to solve the problem that it is inconvenient to uniformly pull apart a fiber bundle and perform alignment water washing by an existing one-step spinning device in the background. The present disclosure provides a solution that is significantly different from the prior art, to solve the technical problem in the prior art.
In order to achieve the above objective, the present disclosure provides the following technical scheme: A one-step chitosan fiber spinning device includes a stand; a stock solution tank, a coagulating bath, a plasticizing stretch bath, a water washing basin, a drying mechanism and a winding mechanism are mounted on the stand in sequence from left to right; a spinning jet is mounted on a left side wall of the coagulating bath, and a metering pump is connected between the spinning jet and the stock solution tank; and tension rollers are mounted in the coagulating bath, the plasticizing stretch bath and the water washing basin.
The one-step chitosan fiber spinning device further includes:
Preferably, the water guide cavity is of a cambered structure; an arc length of the water guide cavity is greater than a diameter of the water inlet hole; the water inlet hole is arranged at a lower left portion that is at an angle of about 30° of the water conveying pipe; and a rubber material is paved on the inner wall of the mounting sleeve on the outer side of the water conveying pipe to abut against the water conveying pipe. When the water guide cavity overlaps the water inlet hole, water in the water conveying pipe enters the water guide cavity and is then sprayed via the water spraying holes to wash the fiber bundle. Meanwhile, the mounting sleeve rotates on the water conveying pipe, so that water will not leak from other abutting positions.
Preferably, the mounting plates are distributed on the outer side of the mounting sleeve at equal angles; a section of an outer end of each mounting plate in the front view is of a spherical structure; a height of each mounting plate is greater than a vertical distance between the mounting sleeve and a fiber bundle on the tension rollers; and the control head seats on the various mounting plates are offset. The mounting sleeve drives the mounting plates to rotate. When the mounting plates are in contact with the fiber bundle, the fiber bundle can be pressed to a certain extent to increase the tension and improve the molding efficiency. By cooperation with water washing, the cleaning effect is improved.
Preferably, the control head seats slide in the activity slots through the screws in an abutting manner; threads at two ends of the screws have opposite directions; and screw pitches on the screws gradually increase from the middle to both sides. The screws rotate to drive the control head seats on both sides to move towards the outer side. Meanwhile, due to the setting of the densities of the threads, the control head seats can move in an equal proportion, and distances between the various control head seats gradually increase.
Preferably, the point-like bulges of a hemispherical structure are distributed on outer side surfaces of the control heads at equal spacings; diameters of the point-like bulges gradually increase in a direction towards the outer ends of the control heads; widths of the outer side surfaces of the control heads gradually decrease in the direction towards the outer ends; and the control heads and the point-like bulges are both made of rubber materials. The control heads pull the fiber bundle apart, and cooperate with the point-like bulges to perform fibration on the fiber bundle. Due to the elasticity, the control heads can spring back in sequence when the fiber bundle is tensioned.
Preferably, the two racks form a cambered structure and are arranged at interior opposite corners of the water washing basin; the two racks are meshed with the tooth rollers; the lower rack is arranged outside the tooth rollers, and the upper rack is arranged inside the tooth rollers; and a tangent line of center points of the racks is parallel to the position of the fiber bundle on the tension rollers. When the mounting sleeve rotates clockwise, the tooth rollers are meshed with the lower rack to rotate anticlockwise, which drives the screws to rotate, so that the control head seats move towards the outside. When the tooth rollers are meshed with the upper rack, the screws drive the control head seats to be reset, which facilitates a next operation. Meanwhile, due to the distribution of the racks, the control head seats move towards the outside when in contact with the fiber bundle, to pull apart the fiber bundle.
Preferably, a side section of the piston plate is of an “L”-shaped structural design; a top of the piston plate abuts against the inner wall of the top of the water conveying pipe; the piston plate corresponds to the position of the water inlet; and two ends of the water conveying pipe are blocking structures. Reciprocating movement of the piston plate can extrude the water in the water conveying pipe, and it is convenient for water in the water tank to enter the water conveying pipe.
Preferably, the guide plate is parallel to the pressure plate; half of the guide plate is designed to be a bulge structure; a movement trajectory of the bulge position of the guide plate is in contact with the pressure plate; and an end portion of the bulge position of the guide plate is designed to be an inclined structure. Rotation of the guide plate and use of the elastic telescopic rod can drive the pressure plate to do reciprocating motion, thus driving the piston plate to do reciprocating motion.
Compared with the prior art, the present disclosure has the following beneficial effects:
1. In the present disclosure, a uniform fiber bundle pulling mechanism is provided. The two-shaft motor drives the mounting sleeve to rotate, which can drive the mounting plates to rotate. The tooth rollers outside the mounting plates are meshed with the lower rack, to drive the screws to rotate, thereby driving the control head seats to move to both sides in equal proportions. At this time, the control heads are plugged into the fiber bundle to push the fiber bundle from the middle to both sides, and the fiber bundle is divided into a plurality of small strands placed between the point-like bulges. The point-like bulges and the control heads are made of the rubber materials, which have certain softness. When the fiber bundle is pulled apart to a tensioning position, the point-like bulges and the control heads are stressed to deform, so that the tensioned fiber bundle is reset. Since the outer side of the end portion of each shifting block is of an inclined structure, the upper layer of fiber bundle is stretched farther away than the lower layer of fiber bundle, and the upper layer of fiber bundle is first tensioned and reset. At the same time, the upper layer of point-like bulge has a large diameter, so that the upper layer of fiber bundle is directly reset from the outer end of the lower point-like bulge, without driving the lower fiber bundle to be reset. By this structure, the accumulated fiber bundle can be pulled apart, and the fiber bundle that has not been pulled apart will not be brought back to its original position. This can achieve short-time uniform pulling of the fiber bundle, and facilitates uniform water washing in the later stage. In the traditional technology, the fiber bundle is immersed in water in most cases, and is then pressed and washed in water with the tension rollers, making it difficult to remove residual solvents inside the fiber bundle. Furthermore, in the present disclosure, when the fiber bundle is uniformly pulled apart, the fiber bundle is first extruded downwards through the outer ends of the mounting plates for vertical stretching. In the pulling process, the fiber bundle is pushed to both sides for horizontal stretching. By the multi-directional stretching, the molding efficiency of the fiber bundle is further improved.
2. In the present disclosure, an alignment water washing mechanism is provided. The two-shaft motor runs to uniformly pull apart the fiber bundle, and can drive the guide plate to rotate. Concave and convex positions on the guide plate can cooperate with the elastic telescopic rod to drive the pressure plate to do reciprocating sliding, thereby driving the piston plate to do reciprocating motion in the water conveying pipe. With the “L”-shaped section of the piston plate, it is also convenient to supplement the water conveying pipe with the water in the water tank during the extrusion of the water in the water conveying pipe. When the water in the water conveying pipe is extruded, the water guide cavity rotates to the water inlet hole, so that the water is sprayed from the water spraying holes through the water guide cavity. The arc length of the water guide cavity is greater than the diameter of the water inlet hole, so that the water spraying time can be prolonged, and the water is sprayed to the fiber bundle that is uniformly pulled apart to wash the fiber bundle. The single two-shaft motor is used with the structural design to synchronously wash the pulled-apart fiber bundle. Compared with the traditional technology for directly cleaning the fiber bundle in a water bath, the present disclosure uniformly sprays the water to the pulled-apart fiber bundle. On the one hand, water is saved; and on the other hand, uniform water washing and a good water washing effect are achieved. Furthermore, by controlling the speed of the two-shaft motor and increasing the pulling speed, the pulling operation can be performed within a very short fiber bundle distance for multiple times. The control head seats on the various mounting plates are offset. By adjusting the initial plugging position into the fiber bundle, the pulling position can be adjusted to further improve the uniformity of pulling of the fiber bundle.
In the drawings: 1: stand; 2: stock solution tank; 201: coagulating bath; 3: spinning jet; 4: metering pump; 5: plasticizing stretch bath; 6: water washing basin; 7: drying mechanism; 8: winding mechanism; 9: tension roller; 10: water conveying pipe; 101: mounting sleeve; 102: water inlet hole; 103: water guide cavity; 104: water spraying hole; 11: mounting plate; 12: activity slot; 13: screw; 14: control head seat; 15: control head; 16: point-like bulge; 17: tooth roller; 18: rack; 19: supporting seat; 20: two-shaft motor; 21: gear; 22: gear ring; 23: water tank; 24: water inlet; 25: elastic telescopic rod; 26: pressure plate; 27: transverse rod; 28: piston plate; and 29: guide plate.
The technical solutions in the embodiments of the present disclosure will be described clearly and completely below in combination with the accompanying drawings of the embodiments of the present disclosure. Apparently, the described embodiments are only part of the embodiments of the present disclosure, not all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present disclosure without creative work shall fall within the protection scope of the present disclosure.
Referring to
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A working principle is as follows: When this one-step chitosan fiber spinning device is used, as shown in
Next, in the process of pulling apart the fiber bundle by the control heads 15, the two-shaft motor 20 drives the guide plate 29 to rotate. The bulge position of the guide plate 29 is in contact with the pressure plate 26 to extrude the pressure plate 26, so that the pressure plate 26 drives the piston plate 28 to move in the water conveying pipe 10 through the transverse rod 27. A horizontal position on the piston plate 28 blocks the water inlet 24, and the water in the water tank 23 no longer flows into the water conveying pipe 10. The piston plate 28 then extrudes the water in the water conveying pipe 10. At this time, the water guide cavity 103 just rotates to the water inlet hole 102, so that the water in the water conveying pipe 10 enters the water guide cavity 103 through the water inlet hole 102, then enters internal cavities of the mounting plates 11 and is sprayed out through the water spraying holes 104. The water is sprayed to the pulled-apart fiber bundle, to achieve uniform water washing. As the guide plate 29 continues to rotate, the bulge position of the guide plate 29 is separated from the pressure plate 26. Under the action of the elastic telescopic rod 25, the pressure plate 26 is reset, which drives the piston plate 28 to be reset. The water inlet 24 is opened, and the water in the water tank 23 is supplemented into the water conveying pipe 10. Through the reciprocating motion of the piston plate 28, the fiber bundle is continuously pulled apart by the control heads 15, so that the fiber bundle is uniformly washed with water. At the same time, the end portions of the mounting plates 11 and the control heads 15 provide an additional tensile force to the fiber bundle, which improves the molding effect on the fiber bundle. The fiber bundle then enters the drying mechanism 7 for drying, and is wound through the winding mechanism 8.
The contents not described in detail in this specification belong to the existing technology known to the those skilled in the art. In the description of the present disclosure, unless otherwise stated, “plurality” means two or more. Orientations or positional relationships indicated by the terms “upper”, “lower”, “left”, “right”, “inside”, “outside”, “front end”, “rear end”, “head”, “tail” and the like are orientations or positional relationships as shown in the drawings, and are only for the purpose of facilitating and simplifying the description of the present disclosure instead of indicating or implying that devices or elements indicated must have particular orientations, and be constructed and operated in the particular orientations, so that these terms are construed as limiting the present disclosure. In addition, the terms “first”, “second”, “third”, etc. are only for the purpose of description, and may not be understood as indicating or implying the relative importance. In the description of the present disclosure, it should be noted that unless otherwise explicitly defined and defined, the terms “connect” and “connected” are to be understood broadly, and may be, for example, fixedly connected, or detachably connected, or integrally connected, or mechanically connected, or electrically connected, or directly connected, or indirectly connected through an intermediate medium. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present disclosure according to specific situations.
Although the present disclosure has been described in detail with reference to the foregoing embodiments, those skilled in the art still can modify the technical solutions disclosed in the foregoing various embodiments, or make equivalent replacement to partial technical features. Any modifications, equivalent replacements, improvements and the like that are made without departing from the spirit and principle of the present disclosure shall all fall within the protection scope of the present disclosure.
Number | Date | Country | Kind |
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202211180509.X | Sep 2022 | CN | national |
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