The present invention relates to an open-end spinning device for an open-end spinning machine with a drivable spinning rotor, the rotor cup of which is accommodated in a rotor housing, with a drive for the spinning rotor, which is arranged in a drive housing, and with at least one receptacle for a cover element that closes the rotor housing during the spinning operation. The rotor housing includes a stop for the cover element for positioning the cover element in an axial direction of the spinning rotor. Moreover, the invention relates to an open-end spinning machine with a plurality of adjacently arranged workstations, each of which has an open-end spinning device of this type.
Various designs for mounting the open-end spinning devices at a machine frame of the open-end spinning machine have become known.
With respect to open-end rotor spinning machines, it is always necessary to correctly position the thread take-off nozzle with respect to the spinning rotor in the closed condition of the rotor housing. This relates to the positioning of the thread take-off nozzle in an axial direction of the spinning rotor and also to the positioning in a radial direction and to the centering of the thread take-off nozzle and the rotor with respect to each other. It has become known to allow the cover element, which supports the thread take-off nozzle, to impact the rotor housing via an annular seal and, as a result, position the cover element with respect to the rotor housing.
It is also known from DE 10 2006 019 224 A1 to arrange a stop at a bearing receptacle in the case of a spinning rotor mounted on support disks. In the closed condition of the rotor housing, the cover element rests against the stop. As a result, only a few components are arranged between the spinning rotor and the thread take-off nozzle, which, due to their tolerances, influence their position.
Moreover, DE 10 2016 003 148 A1 describes an open-end spinning device that includes a spinning rotor, which is drivable by means of a single motor. A centering device is provided, which ensures, upon the closing of the cover element, that the components of the open-end spinning device are always accurately positioned with respect to one another. Moreover, an axial stop is provided for a channel plate adapter arranged in the cover element, the axial stop being formed in the shape of an annular wall of an annular groove. As a result, the channel plate adapter, which supports the take-off nozzle, is axially positioned with respect to the spinning rotor.
A problem addressed by the present invention is that of providing an open-end spinning device having an improved axial positioning of the components of the spinning device with respect to one another. Moreover, an appropriate open-end spinning machine is to be provided. Additional objects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
The problems are solved with the aid of the invention as described and claimed herein.
An open-end spinning device for an open-end spinning machine has a drivable spinning rotor, the rotor cup of which is accommodated in a rotor housing, a drive for the spinning rotor, which is arranged in a drive housing, and at least one receptacle for a cover element that closes the rotor housing during the spinning operation. The rotor housing includes a stop for the cover element for positioning the cover element in an axial direction of the spinning rotor.
It is provided that the stop is designed to be adjustable.
Moreover, an open-end spinning machine with a plurality of adjacently arranged workstations is provided, each of the workstations having an open-end spinning device of this type.
Due to the stop, the take-off nozzle, which is accommodated in the cover element, and the rotor cup of the spinning rotor are automatically correctly positioned with respect to each other upon the closing of the cover element. In particular, as a result, the take-off nozzle can be correctly aligned with respect to the rotor groove upon the closing of the cover element, which is of considerable significance for the quality of the spun yarn. Due to the fact that the stop is now designed to be adjustable, it is possible with respect to spinning technology to always set the correct position of the take-off nozzle with respect to the rotor cup, in particular the rotor groove. As a result, slightly different axial positionings of the take-off nozzle can be set, for example, depending on the application. It is also possible to compensate for tolerances of the components, which influence the position of the take-off nozzle and the spinning rotor with respect to each other. These types of tolerances can arise despite a precise production of the components. Moreover, a wear-related change in the position of the cover element and, thereby, the take-off nozzle with respect to the spinning rotor can be compensated for.
It is also advantageous when the stop is designed as an adjusting screw. As a result, the adjustment can be carried out very easily, conveniently, and precisely. As a result, smaller deviations from the ideal position of the axial position of the thread take-off nozzle with respect to the spinning rotor can also be compensated for. It is also conceivable to design the stop as two pieces including a threaded part, which is displaceably arranged in the rotor housing, and including a stop, which is insertable into the threaded part or insertable onto the threaded part.
Instead of an adjusting screw, an axially movable and fixable stop would also be possible. For example, a spring-loaded pin could be clamped laterally, i.e., at the circumferential surface of the pin, and, as a result, determine the axial position of the cover element.
It is particularly advantageous when the adjusting screw is arranged so as to be axially parallel to an axis of the spinning rotor. As a result, the adjusting screw can be arranged in a space-saving manner. In order to achieve a finer adjustment of the stop, it is also conceivable in principle, however, to arrange the adjusting screw at an angle relative to the spinning rotor.
It is advantageous when the stop, in particular the adjusting screw, is adjustable from a front side of the rotor housing facing the cover element. The stop is therefore accessible at any time after the rotor housing has been opened or the cover element has been moved into a maintenance position, even after the initial installation of the open-end spinning device.
It is also advantageous when the adjusting screw has an adjusting head, preferably a special head, particularly preferably a star-shaped special head. The adjusting head forms the stop for the cover element in this case. If the adjusting screw has a special head, such as, for example, a star-shaped adjusting head, a trihedron, or the like, the adjusting screw can be secured against unauthorized displacement. If the adjusting screw is adjustable from behind, i.e., from the back side of the rotor housing facing away from the cover element, or from the side, an adjusting head does not necessarily need to be provided, of course. The adjusting screw also does not necessarily need to have a head.
Alternatively or additionally, it is advantageous when the adjusting screw is adjustable from a back side of the rotor housing facing away from the cover element. This adjustment possibility is no longer accessible once the open-end spinning device has been installed in the machine. An unauthorized displacement of the stop or of the adjusting screw can also be prevented as a result. In addition, this embodiment offers the possibility of a fast initial adjustment after the assembly of the open-end spinning device, before the open-end spinning device has been installed into the machine. It is therefore also particularly advantageous when the adjusting screw is adjustable from a front side of the rotor housing facing the cover element and also from the back side of the rotor housing facing away from the cover element. The open-end spinning device therefore offers an adjustment possibility for the initial installation from the back side of the rotor housing and also an adjustment possibility from the front side, which is accessible even during the operation of the open-end spinning device.
It is also advantageous when the rotor housing and/or the drive housing have/has an adjusting channel for adjusting the adjusting screw from the back side of the rotor housing. As a result, the adjusting screw can be designed to be short and is nevertheless accessible through the adjusting channel.
It is also advantageous when the adjusting screw has a polygonal socket, in particular a hexagon socket, at its end facing away from the adjusting head. This enables the fast adjustment of the stop without a special tool.
According to another advantageous embodiment, the adjusting screw is secured in the rotor housing by means of a retaining element, in particular an O-ring, in particular being clamped against the rotor housing. An unintentional displacement of the adjusting screw during operation can be prevented as a result. Alternatively, a retention by means of a lock nut, an adhesive securement, or a thrust washer would also be conceivable.
Moreover, it is advantageous when the at least one receptacle for the cover element defines a swivel axis and the cover element is accommodated in the receptacles of the rotor housing so as to be swivelable about the swivel axis. A swivelable design of the cover element makes it possible, in a particularly advantageous way, to bring the cover element out of an operating position, in which the cover element closes the rotor housing, into a maintenance position, in which the cover element permits access to the rotor housing.
It is also advantageous when the stop is arranged in an area of the rotor housing facing away from the at least one receptacle for the cover element, in particular at an end area of the rotor housing situated opposite the at least one receptacle. As a result, the stop is located at a greater vertical distance from the swivel axis of the cover element, as the result of which the adjustment is facilitated.
It is also advantageous when the stop has a smallest possible horizontal distance from a rotation axis of the spinning rotor or is arranged directly in a vertical axis of symmetry of the spinning rotor, which also includes the rotation axis of the spinning rotor. This also contributes to an adjustment that is as precise as possible.
It is also advantageous when the spinning rotor is drivable by means of an individual drive arranged in the drive housing. This makes it possible to operate the open-end spinning device independently of other open-end spinning devices and, if necessary, provide further individual drives at the spinning stations, in order to design the spinning stations to be autonomous.
It is advantageous when the rotor housing is directly connected to the drive housing. For example, the rotor housing can be bolted directly to the drive housing. Here, the correct alignment of the drive with respect to the axis of the spinning rotor can also be achieved without adjustment operations.
According to another advantageous embodiment, the rotor housing is formed as one piece with the drive housing. As a result, additional mounting operations for mounting the drive housing at the rotor housing can be dispensed with. In addition, as a result, the correct alignment of the drive with respect to the axis of the spinning rotor can also be ensured. This is advantageous, in particular, when further functions, such as, for example, a bearing point of a magnetic bearing, are integrated into the drive housing and/or the rotor housing, because these functions are then also aligned exactly with respect to the spinning rotor without adjustment operations.
Additionally or alternatively, it is advantageous when the at least one receptacle for the cover element is formed as one piece with the rotor housing. As a result, the accuracy of the positioning of the fiber feed channel arranged in the cover element and of the take-off nozzle with respect to the spinning rotor is considerably improved. Due to the one-piece design, the machining of the rotor housing, in particular, the formation of stop surfaces and fastening points or bores, can be carried out in a single clamping setup. As a result, an absolutely precise position of the components mounted at the rotor housing, in particular of the cover element, with respect to the spinning rotor can always be ensured. This not only simplifies the installation of the open-end spinning device, but is also particularly advantageous with respect to spinning technology and positively affects the yarn quality.
It is particularly advantageous when the rotor housing is formed as a cast part, wherein the drive housing and/or the receptacles for the cover element are integrally cast onto the rotor housing. The rotor housing can be particularly cost-effectively manufactured as a central support element as a result. In particular, it is advantageous when the rotor housing is formed as a diecast part. This enables the manufacture of the rotor housing with great precision. Provided this is necessary, the metal-cutting final machining can be carried out in a single clamping setup, as described above.
It is also advantageous when the rotor housing has multiple, in particular two, receptacles for the cover element. The positioning of the cover element and of the components arranged thereon, such as the fiber feed channel and the take-off nozzle, with respect to the spinning rotor are further improved as a result. An embodiment having only one single receptacle, which is then preferably designed to be wider, is also conceivable, however. The following comments and the description of the figures therefore also expressly relate to a rotor housing with only one receptacle.
It is also advantageous when the rotor housing has fastening devices integrally formed thereon, in particular spacer bushes integrally formed thereon, for mounting at the machine frame. This also facilitates the mounting of the rotor housing at the machine frame and ensures that the open-end spinning device is correctly positioned with respect to the machine transverse direction.
It is also advantageous when the cover element includes an opening roller housing, which is preferably integrally formed on the cover element. The opening roller housing and, thereby, the opening roller, are also automatically correctly positioned with respect to the spinning device and the rotor housing as a result. It is therefore also particularly advantageous when the opening roller housing is formed as one piece with the cover element.
In order to be able to cost-effectively manufacture the cover element with the opening roller housing, it is also advantageous here when the cover element is formed as a cast part, wherein the opening roller housing is integrally cast onto the cover element.
According to another enhanced embodiment, it is advantageous when the rotor housing has at least one positioning device for positioning the cover element in an axial direction of the swivel axis. As a result, the cover element is automatically brought into the correct lateral position with respect to the swing axis upon closing and is fixed in this correct position when the cover element is closed.
It is advantageous when the positioning device is cast directly onto the rotor housing. As a result, an additional installation step for the positioning device is not necessary and the correct lateral alignment of the cover element with respect to the spinning rotor is always ensured as a result. Preferably, the positioning device is designed to be bifurcated. As a result, the cover element is correctly positioned in both axial directions of the swing axis.
Moreover, it is advantageous when the positioning device has a plastic coating. The plastic coating can, for example, dampen noises during the closing of the cover element and ensure a gentle closing in the positioning of the cover element.
Further advantages of the invention are described with reference to the exemplary embodiments represented in the following, wherein:
Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
In the following description of the exemplary embodiments, features that are identical or at least comparable with respect to their design and/or mode of operation are provided with identical reference signs. Moreover, these features are explained in detail only at their first mention, while only the differences from the previously described exemplary embodiments are discussed in the subsequent exemplary embodiments. Moreover, for the sake of clarity, often only one or only a few of several identical components and/or features is/are labeled.
The open-end spinning device includes, in a usual way, a spinning rotor 3, the rotor cup 4 of which revolves in a rotor housing 6 and the rotor shaft 5 of which is rotatably mounted in a drive housing 7. For this purpose, the spinning rotor 3 is driven by means of a drive 8, which is also arranged in the drive housing 7, and is mounted in a bearing assembly 16. The drive can be designed as an individual drive (see
The bearing assembly 16 includes a front radial bearing 17 and a rear radial bearing 18. The radial bearings can be designed as magnetic bearings (see
The rotor housing 6 is subjected to suction during the spinning operation, for the purpose of which the rotor housing 6 is connected to a suction channel 31 via a suction connection 30. During the spinning operation, the rotor housing 6 is closed with a cover element 11, which, in the present case, is fixed in receptacles 10 of the open-end spinning device 1 so as to be swivelable about a swivel axis 20. In order to open the rotor housing 6, the cover element 11 can therefore be swiveled out of the closed position or operating position represented by solid lines into the open position or maintenance position represented by dash-dotted lines. The cover element 11 is provided with an extension 36, which supports a thread take-off nozzle 37 and protrudes into the rotor cup 4 of the spinning rotor 3 during the spinning operation. The newly spun thread 26 is drawn off via the thread take-off nozzle 37. The extension 36 can also be designed as a channel plate adapter exchangeably arranged in the cover element 11, as shown in
According to the present representation, the spinning rotor 3 is shown in its operating position accommodated in the rotor housing 6. The rotor cup 4 is located within the rotor housing 6, while the rotor shaft 5 is located within the drive housing 7 adjacent to the rotor housing 6.
Moreover, the front radial bearing 17 of the bearing assembly 16 is also apparent in the present representation, the bearing assembly 16 being designed as a magnetic bearing assembly. The drive housing 7 and, thereby, the rotor housing 6 connected to the drive housing 7 include the front bearing point 15 for the front radial bearing 17. Fastening bores 32 are provided in the drive housing 7 for this purpose, the fastening bores 32 enabling a mounting of the front radial bearing 17. According to the present representation, the drive housing 7 also includes fastening bores 32, which enable a mounting of the drive 8, which is designed as an individual drive in the present case. The rear radial bearing 18 (not visible here) can be mounted, for example, in a cover element 11, which is insertable into the drive housing 7. Alternatively, it would also be possible, however, to also mount the rear radial bearing 18 directly in the drive housing 7. In deviation from the representation shown, it would also be possible to provide a central drive, rather than an individual drive, for the spinning rotor 3. Similarly, instead of the magnetic bearing assembly, a support disk bearing arrangement or a direct bearing arrangement could also be provided.
The three components, rotor housing 6, drive housing 7, and receptacles 10, are formed as one piece with one another. Therefore, these can be advantageously designed as a highly compact cast part, which combines the aforementioned functions in one component and also enables the integration of numerous further functions and components of the open-end spinning device 1. According to an alternative embodiment, the rotor housing 6 and the drive housing 7 could also be designed as separate components, however. The same applies for the receptacles 7. It is particularly advantageous, however, with respect to the one-piece design, that all functional and contact surfaces and fastening devices, such as bores and the like, can be formed in one single clamping setup of the rotor housing 6. In other words, the rotor housing 6 needs to be clamped only one time for the machining. All metal-cutting machining steps can then be carried out on the rotor housing 6 without re-clamping the rotor housing 6. As a result, an extremely accurate position of the opening roller housing 21 and of the cover element 11 with respect to the rotor housing 6 can already be ensured. The rotor housing 6 can be produced highly cost-effectively despite the precise manufacture due to the design as a cast part and the machining in only one single clamping setup. Due to the precise design, the cover element 11 with the extension 36 and the thread take-off nozzle 37 can already be positioned highly precisely with respect to the spinning rotor. Complicated adjustment operations at the open-end spinning device 1 can be dispensed with due to the one-piece design of the rotor housing 6 with the drive housing 7 and the receptacles 10.
A stop 22 is also provided in order to also assist the exact positioning of the cover element 11 with respect to the rotor housing 6. By means of this stop 22, the cover element 11 and, thereby, the thread take-off nozzle 37, can be correctly positioned with respect to the axial direction of the spinning rotor 3 and with respect to the rotor groove during closing and in the closed position of the cover element 11. The position of the thread take-off nozzle 37 with respect to the rotor groove can influence the properties of the spun thread 26 and, for this reason, should be set as exactly as possible. As a result, considerable spinning technology-related advantages are achieved and a high-quality yarn can be produced.
The stop 22 is designed in the present case as an adjusting screw 42, which is arranged so as to be axially parallel to the axis of the spinning rotor 3. The actual stop 22 is formed by an adjusting head 43 of the adjusting screw 42, which simultaneously also enables the convenient adjustment of the adjusting screw 42. Preferably, the stop 22 or the adjusting screw 42 is arranged centrally with respect to the open-end spinning device 1 over the axis of the spinning rotor 3, as is apparent, for example, from
It is also advantageous when the stop 22 is arranged in an area of the rotor housing 6 facing away from the receptacles 10 for the cover element 11, as shown in the present case. For example, in the present case, the stop 22 is arranged in an end area 39 of the rotor housing 6 situated opposite the receptacles 10. As a result, the stop 22 or the adjusting screw has a great vertical distance to the swivel axis 20, which facilitates the adjustment of the stop 22. By means of such an adjustable stop 22, the distance between the thread take-off nozzle 37 and the spinning rotor 3 can be set in various ways and, for example, adapted to spinning technology-related conditions in a certain application.
The stop 22 or the adjusting screw 42 is adjustable in the present case from a front side of the rotor housing facing the cover element. This makes it possible to fix the position of the cover element 11 with respect to the rotor housing 6 one time after the initial installation of the cover element 11 and, as a result, take possible tolerances into account, which tolerances can arise due to the installation of the bearing assembly 16 and the accommodation of the spinning rotor 3. This arrangement also makes it possible to carry out another fine adjustment or re-adjustment of the stop 22, or to make an adaptation to various applications, even after the start-up of the open-end spinning device 1.
In order to prevent the unintentional displacement of the stop 22, specifically the adjusting screw in this case, during operation, the adjusting screw can also be clamped against the rotor housing 6 with an O-ring 40 as shown here or secured by means of another screw locking device.
It can also be provided that the stop 22 is not to be displaced again after the initial adjustment of the stop 22. If the stop 22 is designed as an adjusting screw 42, the adjusting screw 42 can also be secured against unauthorized displacement, for example. Screws that include a special head that is star-shaped or has any other shape, for example, are also conceivable in this case.
The possibility for adjusting the axial position of the cover element 11 shown here has the advantage that the adjusting screw 42 is also accessible after the open-end spinning device 1 has been installed into the open-end spinning machine 2. In order to adjust the stop 22, the rotor housing 6 must be opened and the cover element 11 brought into its maintenance position, although the cover element 11 must be closed again in order to check the axial position of the spinning rotor 3. As a result, the adjustment and checking process may need to be repeated several times.
In order to avoid repeatedly opening and closing the rotor housing 6 during the adjustment, it would also be conceivable, however, according to an alternative embodiment (not shown here) to carry out the adjustment of the axial position of the cover element 11 directly during the measurement of the axial position of the spinning rotor 3 with the rotor housing 6 closed. For this purpose, the cover element 11 could be provided with a passage opening for an adjustment tool. If the stop 22 is located outside the seal of the rotor housing 6, as shown in
Once the open-end spinning device 1 has been installed into the open-end spinning machine 2, the adjusting channel 45 and the back end of the adjusting screw 42 are no longer accessible. This adjustment possibility is therefore advantageous for carrying out a fast initial adjustment of the axial position of the cover element 11 in the pre-assembly of the open-end spinning device 1. It is advantageous that this can take place in one single step with the open-end spinning device 1 closed and with the cover element in the operating position.
It is conceivable, in principle, to also provide only one adjustment possibility from the back side of the rotor housing 6 facing away from the cover element 11. This enables an adjustment of the axial position of the cover element 11 ex works. In this case, a readjustment possibility is not provided, or, for this purpose, the open-end spinning device 1 would first have to be removed from the open-end spinning machine 2. It is therefore particularly advantageous when an adjustment is possible from the front side and from the back side, as shown here.
For the rest, the embodiment of the open-end spinning device 2 corresponds to that from
In contrast to
For the rest, the embodiment of the open-end spinning device 2 corresponds to that from
The adjustable stop 22 can also be advantageously used in this type of open-end spinning device 1.
With respect to the embodiments from
In the rotor housing 6 from
A positioning device 23 is also apparent at the rotor housing 6 shown in the present case. By means of the positioning device 23, the cover element 11 can be positioned, during closing, in a correct position with respect to a direction transverse to the axis of the spinning rotor 3, i.e., in a width direction of the rotor housing 6 in the present case. In other words, by means of the positioning device 23, the cover element 11 is correctly positioned in an axial direction of the swivel axis 20 with respect to the rotor housing 6 and, thereby, the spinning rotor 3. The positioning device 23 can include only one positioning element 41 as shown in the present case. The positioning element 41 can be wrapped around, for example, by a bifurcated counterpart (not shown) at the cover element 11, as the result of which the cover element 11 is unambiguously positioned.
Alternatively, it would also be conceivable to arrange a second positioning element 41 or a second positioning device 23 spaced apart from the positioning device 23 shown, in order to securely position the cover element 11 in both axial directions of the swivel axis 20. The positioning device 23 is also advantageously cast directly onto the rotor housing 6, as the result of which the correct positioning of the cover element 11 is always ensured without any adjustment effort. Similarly, due to the cast-on positioning device 23, the effort required to install the rotor housing 6 and the open-end spinning device 1 is further reduced.
The present invention is not limited to the represented and described exemplary embodiments. Modifications within the scope of the claims are also possible, as is any combination of the described features, even if they are represented and described in different parts of the description or the claims or in different exemplary embodiments, provided no contradiction to the teaching of the independent claims results.
List of reference signs
1 open-end spinning device
2 open-end spinning machine
3 spinning rotor
4 rotor cup
5 rotor shaft
6 rotor housing
7 drive housing
8 drive
9 opening roller
10 receptacle
11 cover element
12 machine frame
13 spacer bush
14 frame
15 bearing point
16 bearing assembly
17 front radial bearing
18 rear radial bearing
19 axial bearing
20 swivel axis
21 opening roller housing
22 stop
23 positioning device
24 plastic coating
25 fiber material
26 thread
27 take-off device
28 winding device
29 package
30 suction connection
31 suction channel
32 fastening bore
33 frame
34 workstation
35 control unit
36 extension
37 thread draw-off nozzle
38 tab
39 end area
40 O-ring
41 positioning element
42 adjusting screw
43 adjusting head
44 polygonal socket
45 adjusting channel
46 tangential belt
Number | Date | Country | Kind |
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10 2022 103 813.0 | Feb 2022 | DE | national |