The invention relates to an open locking ring of the kind listed in the Preamble to Claim 1.
For connecting pipes comprising end flanges or for fixing covers to containers or barrels, as well as for fixing other round equipment components, locking rings are frequently used, thus avoiding a multitude of screw connections.
Such locking rings have, depending on the pipe flanges, containers or equipment components, cross sections with different cross-section shapes, ensuring that the components are pulled together and sealed against each other.
For actuation, the open locking rings are provided with one or several turnbuckles which connect the free ends of the locking rings with each other, pulling them together during closing and pushing them apart during opening.
A particularly simple lock design comprises a screw extending in the peripheral direction of the locking ring, with said screw being seated in ends of the locking ring that are bent over at a right angle forming tabs, and a nut seated on the screw or on one of the tabs. This lock comprising a screw and a nut can be actuated using a screw driver or a fork spanner.
For fulfilling higher requirements, bolts or rollers are provided on such a lock, with such pins or rollers being pivotably seated in these corresponding matching seating tabs provided at the locking ring ends, and through which the locking screw passes. Such screw locks are known from DE 197 28 655 A1.
For locking rings with long locking paths, locks with bent screws are advantageous, such as they are described in DE 35 37 504 C1, for example. Here, the bent screws run in parallel with the outer diameter of the locking ring. However, such locks are comparatively difficult to actuate, with special tools being required for tightening. In addition, the locking operation is still too long, and, in particular for uses on construction sites, not very practical.
That is the reason why, in particular for locking rings which must be operated frequently, lever locks are provided, in which the locking screw is replaced with a knee lever or a similar lever. Since, however, the lever allows always only the same locking path, such a locking ring is not suitable for use with equipment components with varying circumferences. In order to adjust the locking path, such a locking ring must be adjustable with, e.g., an additional locking screw. Such a design is very expensive due to significantly higher manufacturing costs. Besides, such a lever lock must be secured against opening automatically by providing additional measures.
Another disadvantage is that, in order to maintain the correct tension, an adjustable lever lock must be readjusted in a time-consuming procedure after it has been closed and opened several times.
For the reasons stated, screw locks are preferred for connecting thin-walled sheet metal pipes having integrated or joined flanges. The problems described are particularly severe with said pipes since such locking rings can be up to 3 meters in diameter, and, due to their limited accessibility, installing them on the ceilings of high factory buildings is often very difficult for a technician standing on a lift or ladder platform.
Hence, the invention has the task of creating a locking ring which is particularly suited to such applications; i.e., a locking ring with a larger diameter with long locking paths, and with limited accessibility, which can be closed and opened quickly and safely.
The present invention has solved this task with an open locking ring comprising a screw lock which is adjustable using simple tools, e.g. screw drivers or spanners, and having the characteristics listed in Claim 1.
According to the characteristic essential for the invention, the locking screw is embodied as a double spindle whose ends have counter rotating threads; i.e. a right-handed thread and a left-handed thread, with which threaded plates and threaded rollers are associated which are mounted in the bearing blocks attached to the locking ring ends and are pivotable around an axis which is parallel to the locking ring axis. For actuating this double spindle, the threaded ends have inner polygons, preferably inner hexagons, into which Allen keys or similar tools can be inserted. In addition, according to another characteristics according to Claim 2, the double spindle's center part which is located between the ends is embodied as a polygon, preferably a hexagon.
This embodiment provides the following options and advantages.
The closing or opening speed is doubled by means of a double spindle having a left-handed and a right-handed thread. For actuating this double spindle, tools that are simply made and operated can be used; i.e. fork spanners for the center part and Allen keys for the polygons provided on the ends, or fork spanners for the center part. This allows installing and removing the locking ring easily and fast even in cases of limited accessibility.
The screw lock which is embodied in a very robust and practically indestructible manner can be manufactured cost-effectively.
Additional characteristics of the locking ring according to this invention are listed in Claims 3 through 11.
When installing the locking ring, which is generally provided in the open state, attention must be paid to the correct screwing direction of the double spindle. Thus, for closing the screw lock, the double spindle must be turned counterclockwise on the left-handed end and clockwise on the right-handed end. Otherwise the lock, which is in its open end position upon delivery, will fall apart. This can happen very easily when electrically or pneumatically powered tools are used.
Since the left-handed thread barely differs from the right-handed thread upon visual inspection, it is suggested according to Claim 3 to color the threaded plates or threaded rollers differently. So, for example, the left-handed threaded plate or threaded roller may be marked using a color, preferably red, during surface finishing.
An even safer solution has been suggested according to Claim 4, according to which a stop shall be provided on at least one end of the double spindle; preferably, a threaded ring which is firmly affixed to the double spindle; preferably, by using an adhesive.
Friction forces are reduced by embodying the bearing blocks and the threaded plates seated therein according to Claim 5, which results in easier actuation.
The suggestions according to Claims 6 through 9 facilitate the installation of the threaded plates or, respectively, are advantageous for the transmission of force or, respectively, for securing these threaded plates in position.
According to Claim 10, a screw lock according to this invention is provided having threaded rollers instead of threaded plates.
According to the suggestion of Claim 11, the bearing blocks can be dimensioned thus that the screw ends protruding in the circumferential direction can be covered almost completely even in the completely closed state.
The subject of the invention is explained in detail below using two embodiment examples shown in the drawings.
The Figures show:
Identical parts are marked by identical numbers; modified parts are marked with their prime.
The double spindle 1 essential for the invention, as shown in
In addition, inner hexagons 5 have been machined into both spindle ends, into which, as is also indicated in
Threaded plates with matching right-handed or left-handed threads are associated with threaded sections 2 and 3 of double spindle 1. One of these two threaded plates 6 with inner thread 7, here a right-handed inner thread, is shown in
The threaded plate 10 associated with threaded part 3 of spindle 1, as shown in
These threaded plates 6 or 10, respectively, are seated in bearing blocks 12; of which the right bearing block in
The bearing block 12 formed by side walls 15 and the center land 18 connecting said walls has essentially a U-shaped cross-section. The side walls have openings 16 shaped as slotted holes dimensioned such that threaded plates 6 or 10, when rotated by 90°, can be shifted into said openings.
After the threaded plates 6 or 10 have been pivoted into the position shown in
The areas facing the locking ring ends 13; i.e., the pulling sides of openings 16, are embodied as a semi-circular shape so that pivoting axes 9 of threaded plates 6 or 10 can make positive, and pivotable, contact with said areas.
Side walls 15 must be dimensioned such that they cannot be deformed by the tensile force of double spindle 1, even at maximum load.
Center land 18 that must be connected with locking ring 14, as well as the side walls 15 are rounded in such a fashion that they match the external diameter of the locking ring.
The two ends 13 of locking ring 14 are equipped with bearing blocks 12 according to
For actuating the screw lock, simple hand tools are used; i.e., alternatively either a fork spanner 23, which must be applied to the center part 4 embodied as a hexagon, or Allen keys 22, which can alternatively be inserted into the inner hexagons 5 on the right or left side of double spindle 1 in
Thus the screw lock can be actuated even in the most disadvantageous installation situations; namely, from three sides. The Allen keys 22 allow very quick actuation when advantageously inserted in the form of bits into an electrically or pneumatically powered screwdriver.
Fork spanner 23, which must be inserted from the front, can be used in particular when extremely high torques are required; e.g., in the case of rusty locks.
An additional advantage of the screw lock according to this invention is that it allows double the closing and opening speeds, due to the double spindle 1 being equipped with right-handed and left-handed threads 2 and 3. This is essential, in particular, for long closing paths and here, particularly, for manual actuation.
Since the entire closing path is divided into two halves, even in the closed state, screw ends 19 do not protrude as far as is the case for screw locks with single-spindle screws, even in the closed state. Generally, the ends 19 are located protected between side walls 15 of bearing blocks 12, which reduces the safety risk.
The embodiment of bearing blocks 12 explained particularly in
When installing a locking ring 14 which is dimensioned so that, in the tension-free state, its outer diameter is slightly larger than the outer diameter of the end flanges to be connected, said locking ring must be opened sufficiently, using the screw lock to counteract the ring's internal stress, so that it can be pushed over the flanges, and then be pulled tight using the screw lock.
In order to allow this, the threaded plates 6 must be prevented from moving back against the direction of pull.
For this purpose, as shown in
Another option is shown with the modification according to
As a seat and bearing for this threaded roller 21, the side walls 15′ of bearing block 12′ are provided with circular openings 16′ with a diameter corresponding to the cross-section of threaded roller 21. Threaded rollers 21 also have pivoting axes 9′ on both ends, which are limited on their ends by end plates 9a′ thus forming an annular groove 8′.
After the threaded roller 21 has been inserted into the circular openings 16′ of the side walls 15′, the edge areas of openings 16′ located next to the locking ring ends engage, under a pulling load, with the grooves 8′ of threaded rollers 21.
Instead of threaded rollers with annular grooves 8′, cylindrical threaded rollers without annular grooves; i.e., smooth rollers, may also be used since with the screw lock closed, the threaded rollers 21 are positively held in the circular openings 16′ by the force.
The most universal screw lock according to the present invention, as it is shown primarily in
If actuation of the screw lock by a fork spanner is not critical, a double spindle 1′, shown in
Finally,
Number | Date | Country | Kind |
---|---|---|---|
10 2005 011 071.1 | Mar 2005 | DE | national |
10 2005 017 368.3 | Apr 2005 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP06/02081 | 3/7/2006 | WO | 00 | 9/7/2007 |