Open top infant swing

Information

  • Patent Grant
  • 6319138
  • Patent Number
    6,319,138
  • Date Filed
    Thursday, September 21, 2000
    25 years ago
  • Date Issued
    Tuesday, November 20, 2001
    24 years ago
Abstract
The present invention is an electrically driven open top infant swing comprising a crossbar that does not extend directly over the top of the infant swing. Thus, as opposed to other prior art swing designs utilizing crossbars, the crossbar of the present invention provides excellent stability and rigidity to the swing described and claimed herein while still allowing relatively easy access to an infant seated in the swing seat. Additionally, the present invention provides an infant swing that is coupled to an electric drive motor by a “moving pivot” thereby allowing the swing to pivot independently of the drive motor and thus avoiding undue strain on the swing motor and gearing.
Description




BACKGROUND OF THE INVENTION




The present invention is directed to an infant swing, and more specifically to an open top, electrically driven infant swing which is stable and efficient in operation.




In the past there have been many different types of infant swings. In particular, very early on infant swings having an “A” frame configuration were very popular. In a typical swing configuration of this type, the swing structure consisted of two A shaped legs which were attached by a lateral cross bar or axle at the top vertices of the A. The swing itself was generally hung from the cross bar and a motor, usually either spring or electric, was operatively connected thereto to provide the motive force for moving the swing. In these prior configurations, the motor was usually located somewhere on one of the two leg structures, fairly close to the rotational axis of the axle. While this positioning of the motor was generally acceptable, it would be preferred, from a stability standpoint, to position the motor closer to the center of gravity of the swing, at a location generally equidistant from the respective support structures of the swing, namely the A shaped legs. An example of this type of prior art swing is shown in U.S. Pat. No. 5,378,196.




While swings of this general configuration have been popular, there are some disadvantages to these types of swings which have been addressed in more recent swing designs. In particular, while these prior art swings which incorporate an axle or crossbar to space the A shaped legs are relatively stable, the axle or crossbar tends to prevent easy access to a child located in the seat hanging therefrom. In order to overcome this problem, most of the newer swing designs tend to be “open top” designs wherein there is no crossbar or axle which runs directly across the top of the support structure over the top of the seat. These newer style “open top” swings allow much easier access to the child than the prior art swings discussed above. Examples of typical “open top” swings include U.S. Pat. No. 5,525,113 owned by Graco Children's Products, Inc., U.S. Pat. No. 5,769,727 owned by Evenflo Company Inc., and U.S. Pat. No. 5,791,999 owned by Kolcraft Enterprises, Inc. As can be seen in all of these patents, there is no axle or crossbar that extends directly over the top of the swing and stability is provided by attaching the bases of the A shaped legs, rather than the vertices of the A's as in prior art swings. While these designs have been generally effective, sometimes greater stability and rigidity than can be delivered by a swing structure having no upper crossbar or axle is desired.




Most importantly, though, it is noted that most prior art swing designs incorporate motor couplings which are directly linked to the swing itself. This type of design can successfully deliver power to the swing, but has some disadvantages. For example, the direct linkage means that if the swing is stopped or forced in the wrong direction while the motor is engaged, depending on the exact construction of the swing, the gears can be stripped or the motor can be damaged. Additionally, a direct linkage usually results in a swing motion which is rigid and fairly mechanical when it would be preferred to have a swing motion that is smoother and more pendulum like.




Accordingly, given some of the above-noted deficiencies of prior art infant swings, it would be desirable to have an infant swing including a support structure that is generally stable and allows easy access to an infant seated in the swing chair. Additionally, it would be desirable to have an infant swing that provides a novel drive and coupling system which efficiently provides a smooth, natural swing motion for an infant seated in the swing. Furthermore, it would be desirable to have a novel drive and coupling system which prevents damage to the swing motor and gear system when the motion of the swing is stopped or modified while the swing is in motion.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide an open top infant swing incorporating a novel support structure that is generally stable and allows easy access to an infant seated in the swing seat. Additionally, the present invention provides a novel drive and coupling system for an infant swing which efficiently provides a smooth, natural swing motion for an infant seated in the swing. The novel drive and coupling system of the present invention is additionally characterized in that damage or stress to the swing motor and gear system is generally prevented when the motion of the swing is stopped or modified while the swing is in motion.




More specifically, the infant swing of the present invention comprises a novel support structure including a crossbar that does not extend directly over the top of the infant swing. Thus, as opposed to other prior art swing designs utilizing crossbars, the crossbar of the present invention provides excellent stability and rigidity to the infant swing described and claimed herein while still allowing relatively easy access to an infant seated in the swing seat. Preferably, the crossbar structure of the infant swing of the present invention is a relatively rigid hollow molded plastic construction thereby providing room therein for mounting a motor, gear and coupling assembly. Additionally, the present invention provides an infant swing that is coupled to an electric drive motor by a “moving pivot” thereby allowing the swing to pivot independently of the drive motor. The use of a moving pivot in this application prevents undue strain on the motor and gearing of the swing when the swing is stopped or pushed in a direction opposite of the direction of travel being induced by the motor. Additionally, the moving pivot as used in this application is useful in that the movement induced in the swing is more fluid and soothing for the infant riding therein than the movement of prior art swings utilizing direct drive mechanisms.




Accordingly, as described above, and as is shown and discussed in detail herein, it is an object of the present invention to provide an improved open top infant swing Other objects and advantages of the present invention will be apparent from the following description and the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a front perspective view of an open top infant swing in accordance with the present invention;





FIG. 2

is a top perspective view of a connection brace for use with the swing of

FIG. 1

;





FIG. 3

is a front elevational view of the lower housing and swing coupling system of the connection brace of

FIG. 2

;





FIG. 4

is a side elevational view of the lower housing of

FIG. 3

;





FIG. 5

is a top plan view of the lower housing of

FIG. 3

;





FIG. 6

is a bottom perspective view of the motor assembly as shown in the lower housing of

FIG. 3

;





FIG. 7

is a cutaway top perspective view of the motor assembly of

FIG. 6

; and





FIG. 8

is an exploded side perspective view of an alternate embodiment of a connection brace for use with the swing of FIG.


1


.











DETAILED DESCRIPTION




As best shown in

FIG. 1

, the present invention is an open top infant swing


10


incorporating a leg and support structure


12


that is generally stable and allows easy access to an infant seated in the swing seat


14


. In particular, the support structure


12


consists of a front leg component


16


, a rear leg component


18


and a connection brace


20


for connecting the front leg component


16


to the rear leg component


18


. In a preferred embodiment, the leg components


16


,


18


are constructed of a lightweight tubular metal material, such as aluminum or steel. The leg components


16


,


18


are preferably provided with feet


22


for contacting a support surface, such as a floor, and stabilizing the swing


10


thereon. Also in a preferred embodiment, the front leg component


16


includes a stabilizing crossbar


24


that extends between the left and the right sides of the front leg component and provides stability and rigidity to the swing support structure


12


. Similarly, the rear leg component


18


is preferably provided with a crossbar


26


that extends between the left and the right sides of the rear leg component


18


for providing additional stability and rigidity to the swing support structure


12


. A seat


28


is provided for supporting an infant and can be of any suitable construction. Preferably the seat


28


is equipped with a detachable tray


30


, a padded seat cushion


32


, a securing harness


34


, and a leg/foot rest


36


. The seat


28


hangs from a pair of support arms


38


that are pivotably attached to the connection brace


20


as will be discussed in further detail below. The support arms


38


can be constructed of any suitable material but are preferably formed of a lightweight tubular metallic material, such as steel or aluminum.




As best seen in

FIG. 2

, the connection brace


20


of the swing support structure


12


may be made of any suitable components and materials, but is preferably made of a two-piece hollow molded plastic construction including receiving areas for the mechanical components of the swing


10


. More particularly, the connection brace


20


preferably comprises an upper housing


40


and a lower housing


42


that are shaped to include a receiving area


44


for housing a motor assembly


46


(see

FIGS. 6 and 7

) and controls


48


therefor. While the connection brace


20


as shown herein is semi-cylindrical in shape so that it does not cross directly over the top of the seat


28


, thereby allowing easy access to an infant seated therein, it is contemplated that the connection brace


20


could be other shapes, such as rectangular or a parabolic, and these shapes are considered within the scope of the present invention.




While many different motor assemblies could be utilized to provide the appropriate motive force for the swing


10


, in a preferred embodiment, as best seen in

FIGS. 6 and 7

, an electric DC motor


50


is utilized. The motor


50


can be chosen from many suitable prior art designs and is preferably powered by batteries


51


(see FIGS.


3


-


5


), although the use of AC power in connection with a transformer is also contemplated by the invention. Additionally, the motor is preferably a variable speed motor including a speed control device (not shown) operatively connected to the motor controls


48


for varying the speed of the motor


50


, and thus the speed at which the seat


28


swings. In a preferred embodiment the motor


50


includes a drive axle


52


having a worm gear


54


mounted thereon. The worm gear


54


is operatively coupled to a drive gear


56


having a central axis


58


. An eccentric rod


60


is mounted on the central axis


58


of the drive gear


56


such that when the motor


50


is operated the eccentric rod


60


is rotationally driven producing a circular swing path, the diameter of which is determined by the offset of the eccentric rod


60


. Thus, when the eccentric rod


60


is operatively attached to the coupling system


62


that will be discussed in detail below, and the motor


50


is actuated, the motor


50


drives the swing seat


28


in a lateral swinging motion.




As best seen in

FIGS. 3-5

, the lower housing


42


is shaped to receive the motor assembly


46


as well as the coupling system


62


. As mentioned above, the coupling system


62


is used to couple the motor assembly


46


to the swing seat


28


to provide the motive force for the swing


10


. The coupling system


62


is made up of several components which operate to transfer the rotational force delivered from the motor


50


through the eccentric rod


60


to swing the seat


28


. Specifically, as best seen in

FIGS. 5 and 8

, a semi-cylindrical drive rod


64


, including ends


65


and mid-point


67


, is positioned in a track


68


in the lower housing


42


connection bracket


20


. A drive bracket


66


is fixedly attached to the drive rod


64


mid-point


67


and the drive bracket


66


includes a slot


70


, preferably rectilinear in shape, formed therein for receiving the eccentric rod


60


. The drive bracket


66


is positioned and attached to the drive rod


64


such that rotation of the eccentric rod


60


in the slot


70


causes the drive rod


64


to oscillate in a linear-horizontal direction in the track


68


with respect to the swing


10


.




The ends


65


of the drive rod


64


are attached to pullers


72


. Each puller


72


includes coaxial apertures


74


on either side thereof for receiving a lower pivot axle


76


. The lower pivot axle


76


is a stub axle and is not fixedly attached to the swing support structure


12


thereby providing the “moving pivot” discussed above. The “moving pivot” is attached to the swing support structure


12


by a pivot hanger


78


. The pivot hanger


78


includes coaxially spaced lower apertures


80


for receiving the lower pivot axle


76


and coaxially spaced upper apertures


82


for receiving the upper pivot axle


84


. The upper pivot axle


84


is anchored into the connection brace


20


and allows the pullers


72


to move the swing seat


28


connected thereto. More specifically, the seat


28


has swing arms


38


connected thereto and extending upwardly therefrom which support the seat


28


. The swing arms


38


are fixedly attached into the swing arm sleeves


86


by pins


88


through apertures


90


. The upper ends of the swing arm sleeves


86


include coaxially spaced apertures


94


for receiving the lower pivot axle


76


. Accordingly, the hangers


78


and swing arm sleeves


86


both pivot coaxially around the lower pivot axle


76


.




Thus, when the pullers


72


are oscillated backward and forward by the ends


65


of the drive rod


64


, the swing arms


38


, and thus the seat


28


attached thereto, will generally be pivoted roughly about the upper pivot axle


84


. However, since the swing arm sleeves


86


are fixedly attached only to the swing arms


38


, while being pivotably attached to the lower pivot axle


76


, the swing arms


38


, and thus the swing seat


28


, can pivot independently of the upper pivot axle


84


. Accordingly, when motion of the swing seat


28


is stopped or reversed by an outside force, the swing seat


28


can pivot about the lower pivot axle


76


while the pullers


72


are actually pulling (or pushing) the swing arm sleeves


86


in the opposite direction. In this manner, stripping of the motor assembly


46


gears or strain on the motor


50


that would normally occur in such a situation is ameliorated. Furthermore, given that the swing seat


28


is pivoting on not one but two separate axles, the pivoting motion is smoother and more comfortable for an infant seated in the seat


28


.




Having described the invention in detail and by reference to the preferred embodiments, it will be apparent that modifications and variations thereof are possible without departing from the scope of the invention.



Claims
  • 1. An open top infant swing comprising:a seat having at least one swing arm extending therefrom; a support structure for supporting said seat; a motor for oscillating said seat, said motor operatively connected to a drive rod, said drive rod having a middle section and at least one end, and said drive rod further including pullers positioned on the ends thereof; a hanger having an upper end and a lower end wherein said hanger upper end is pivotably connected to said support structure, and wherein said hanger lower end is pivotably connected to said puller and said swing arm such that said swing arm can pivot independently of said hanger and said puller.
  • 2. The infant swing of claim 1 wherein said drive rod includes a drive bracket affixed proximate a mid-point thereof, said drive bracket including a slot for receiving an eccentric rod operatively connected to said motor so that when said rod is rotated said drive rod is oscillated in a direction generally horizontal to said support structure.
  • 3. The infant swing of claim 2 wherein said slot is rectilinear in shape.
  • 4. The infant swing of claim 1 wherein said motor is an electric DC motor.
  • 5. The infant swing of claim 4 wherein said motor includes a drive axle having a worm gear mounted thereon, said worm gear being operatively coupled to said drive gear, and said drive gear including an eccentric rod attached thereto.
  • 6. The infant swing of claim 1 wherein said drive rod is generally semi-cylindrical in shape and includes two ends attached to two pullers.
  • 7. The infant swing of claim 1 wherein said drive rod is generally parabolic in shape and includes two ends attached to two pullers.
  • 8. An open top infant swing comprising:a seat having at least one swing arm extending therefrom; a support structure for supporting said seat, said support structure including a generally “U” shaped front leg component and a generally “U” shaped rear leg component, wherein the bottoms of said “U” shaped front and rear leg components are shaped for contacting a support surface and wherein the tops of said “U” shaped front and rear leg components are connected by a single generally semi-cylindrical connection brace which connects the front and rear leg components and does not extend over the top of said seat when said seat is in a resting position.
  • 9. The open top infant swing of claim 8 wherein said front and rear leg components each include a pair of feet attached thereto for stabilizing said support structure with respect to a support surface.
  • 10. The open top infant swing of claim 8 wherein said connection brace is hollow and includes recesses therein for receiving a swing motor and coupling mechanism.
  • 11. A coupling system for an infant swing comprising:a fixed upper pivot axle, a movable lower pivot axle, a hanger pivotably coupled to said upper pivot axle and including said lower pivot axle wherein said hanger is shaped to receive an effective end of a swing arm attached to an infant swing seat; a drive rod operatively coupled to a motor, said drive rod including a puller attached proximate an end thereof; wherein said swing arm is pivotably coupled to said lower pivot axle and said puller is coupled to said hanger such that when said drive arm is oscillated said hanger pivots about said upper pivot axle.
  • 12. An open top infant swing comprising:a seat having at least one swing arm extending therefrom; a support structure for supporting said seat, said support structure including a generally “U” shaped front leg component and a generally “U” shaped rear leg component, wherein the bottoms of said “U” shaped front and rear leg components are shaped for contacting a support surface and wherein the tops of said “U” shaped front and rear leg components are connected by a single generally semi-cylindrical connection brace which connects the front and rear leg components and does not extend over the top of said seat when said seat is in a resting position; a DC electric motor for oscillating said seat, said motor including a drive axle operatively coupled to a worm gear, said worm gear operatively coupled to a drive gear, said drive gear being operatively connected to an eccentric rod, said eccentric rod being seated in a slot in a drive bracket wherein said drive bracket is attached to a drive rod, said drive rod having a middle section and at least one end, and said drive rod further including pullers positioned on the ends thereof; a hanger having an upper end and a lower end wherein said hanger upper end is pivotably connected to said support structure, and wherein said hanger lower end is connected to said puller and pivotably connected to said swing arm such that said swing arm can pivot independently of said hanger and said puller.
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