This application is based on and claims priority under 35 U.S.C. § 119 to Japanese Patent Application 2003-301743, filed on Aug. 26, 2003, the entire content of which is incorporated herein by reference.
This invention generally relates to an opening and closing apparatus for a lid of a vehicle. More particularly, the present invention pertains to a hinge mechanism for actuating a luggage door to open and close a trunk room of the vehicle by an electric motor.
A known luggage door is disclosed in Laid-open Japanese Patent No. 2001-12146. It has been preferred that the luggage door is operatable to be opened at an adequate angle without interfering a baggage loading and unloading operation. Recently, such luggage door is integrally attached to a four joint link mechanism, specifically attached to the shortest link of a double lever mechanism, so as to rotate the luggage door along with a rotation of the link. Thus, the luggage door can be operated to be opened at the adequate angle.
According to a luggage door, an opening angle thereof is determined by an angle of a link member integrally attached to the luggage door. Specifically, the opening angle of the luggage door is determined by a relative position between a first connecting pin and a second connecting pin. The first connecting pin is used for connecting a first hinge link to the link member, and the second connecting pin is used for connecting a second hinge link to the link member. Thus, the opening angle of the luggage door can be increased by positioning the second connecting pin forward of the first connecting pin.
In such configuration where the luggage door is attached to the double lever mechanism to be opened and closed, a drive for actuating the link may differs due to a relative position of each link. Specifically, the drive for actuating the link becomes large while the luggage door is closed when the first connecting pin is positioned rear of a line which is connecting the rotation shaft of the first hinge link to the second connecting pin.
Thus, when such luggage door is applied to a power luggage door actuated by a motor, the luggage door needs to equip a large drive unit (motor) which can generate a large drive for preferably operating the luggage door to be opened and closed when the luggage door in a fully-closed state is opened or when the luggage door in a fully-opened state is closed. On this account, the luggage door becomes heavy, and a large space is needed for housing the drive unit.
Thus, a need exists for a luggage door to include a hinge mechanism being operated to be opened and closed by a small drive unit.
According to an aspect of the first present invention, an opening and closing apparatus for vehicle lid comprises a lower base adapted to be mounted on a body panel of the vehicle and arranged to an opening of an inner space of the vehicle, first and second hinge links rotatably connected to the lower base at each one end of the respective first and second hinge links, an upper base attached to the vehicle lid formed for closing the opening of the inner space and connected to each the other end of the respective first and second hinge links, a motor for providing a drive to the first hinge link, a drive transmitting member provided between the motor and the first hinge link for transmitting the drive from the motor to the first hinge link, a normally section torque transmitting mechanism provided between the drive transmitting member and the first hinge link for transmitting the drive to the first hinge link at a point of force reaction through the normally section torque transmitting mechanism after the drive transmitting member is rotated with a predetermined angle while the vehicle lid in a fully-opened state is under closing operation and a close-start section torque transmitting mechanism provided between the drive transmitting member and the upper base for directly pressing the upper base at a point of force reaction through the close-start section torque transmitting mechanism that a distance from a center point of the rotation of the upper base is longer than a distance of the point of force reaction through the normally section torque transmitting mechanism from the center point of the rotation of the upper base before the drive transmitting member is rotated with the predetermined angle while the vehicle lid in the fully-opened state is under closing operation.
According to another aspect of the second present invention, an opening and closing apparatus for vehicle lid comprises a lower base adapted to be mounted on a body panel of the vehicle and arranged to an opening of an inner space of the vehicle, first and second hinge links rotatably connected to the lower base at one end of the respective first and second hinge links, an upper base attached to the vehicle lid formed for closing the opening of the inner space and connected to the other end of the respective first and second hinge links, a motor for providing a drive to the first hinge link, a drive transmitting member provided between the motor and the first hinge link for transmitting the drive from the motor to the first hinge link, a normally section torque transmitting mechanism provided between the drive transmitting member and the first hinge link for transmitting the drive to the first hinge link at a point of force reaction through the normally section torque transmitting mechanism after the drive transmitting member is rotated with a predetermined angle while the vehicle lid in a fully-closed state is under opening operation and an open-start section torque transmitting mechanism provided between the drive transmitting member and the upper base for directly pressing the upper base at a point of force reaction through the open-start section torque transmitting mechanism that a distance from a center point of the rotation of the upper base is longer than a distance of the point of force reaction through the normally section torque transmitting mechanism from the center point of the rotation of the upper base before the drive transmitting member is rotated with the predetermined angle while the vehicle lid in the fully-closed state is under opening operation.
According to further aspect of the third present invention, an opening and closing apparatus for vehicle lid comprises a lower base adapted to be mounted on a body panel of the vehicle and arranged to an opening of an inner space of the vehicle, first and second hinge links rotatably connected to the lower base at one end of the respective first and second hinge links, an upper base attached to the vehicle lid formed for closing the opening of the inner space and connected to the other end of the respective first and second hinge links, a motor for providing a drive to the first hinge link, a drive transmitting member provided between the motor and the first hinge link for transmitting the drive from the motor to the first hinge link, a first torque transmitting mechanism provided between the drive transmitting member and the first hinge link for transmitting the drive to the first hinge link at a first point of force reaction after the drive transmitting member is rotated with a predetermined angle while the vehicle lid in a fully-opened state is under closing operation or while the vehicle lid in a fully-closed state is under opening operation, a second torque transmitting mechanism provided between the drive transmitting member and the upper base for directly pressing the upper base at a second point of force reaction that a distance from a center point of the rotation of the upper base is longer than a distance of the first point of force reaction from the center point of the rotation of the upper base before the drive transmitting member is rotated with the predetermined angle while the vehicle lid in a fully-opened state is under closing operation; and a third torque transmitting mechanism provided between the drive transmitting member and the upper base for directly pressing the upper base at a third point of force reaction that a distance from the center point of the rotation of the upper base is longer than the distance of the first point of force reaction from the center point of the rotation of the upper base before the drive transmitting member is rotated with the predetermined angle while the vehicle lid in a fully-closed state is under opening operation.
The foregoing and additional features and characteristics of the present invention will become more apparent from the following detailed description considered with reference to the accompanying drawings, wherein:
An embodiment of the present invention is explained referring to attached drawings
As shown in
A door closer apparatus 7 is attached at the center portion of the other side of the luggage door 3. A striker 8 is provided on the vehicle body to be engaged with the door closer apparatus 7. The luggage door 3 cannot be opened and closed, which is so-called a locked state, when the door closer apparatus 7 is engaged with the striker 8.
Actuation of the door closer apparatus 7 is controlled by an electronic control unit (not shown and hereinafter refereed to as ECU). When the luggage door 3 is in a half-latch state, the door closer apparatus 7 is forced to pull the striker 8 to be fully latched so as to automatically fully close the luggage door 3. When the luggage door 3 is in a full-latch state, the door closer apparatus 7 disengages the striker 8 from the door closer apparatus 7 based on a control signal from the ECU so that the luggage door 3 is positioned at a minimum opening angle. Specifically, the luggage door 3 is positioned where the striker 8 is just disengaged from the door closer apparatus 7.
The luggage door 3 is operated to be opened and closed by the actuation of the hinge 4. Specifically, the hinge 4 is connected to the driving unit 5 which is driven based on the control signal from the ECU, so that the hinge 4 operates the luggage door 3 to be opened and closed based on a drive from the driving unit 5. In the embodiment, a pair of driving units 5 and a pair of hinges 4 are provided at both sides of the opening 2 to be symmetrical, so that configurations of the driving unit 5 and the hinge 4 provided on the right hand are referred in the following explanation.
As shown in
The motor output shaft 12 includes a gear 12a meshing with a first gear portion 13a of the driving gear 13. The driving gear 13 includes a second gear portion 13b being integrally rotatable with the first gear portion 13a on a same axis. The second gear portion 13b is meshed with a gear portion 14a formed on the driven gear 14 being approximately a sector form. The driven gear 14 is rotatable in both directions relative to a drive shaft 15 which is provided at the center of the driven gear 14.
A shaft line of the cylindrical drive shaft 15 of the driven gear 14 extends in the shaft direction. When the motor 11 is actuated, the driving unit 5 having such configuration provides a rotation from the motor output shaft 12 to the drive shaft 15 through the driving gear 13 and the driven gear 14. The drive shaft 15 is connected to the hinge 4 so as to operate the hinge 4 and the luggage door 3.
The configuration of the hinge 4 will be explained in detail as follows. As shown in
The lower base 21, the first hinge link 22, the second hinge link 23 and the drive link 25 are long-board shape. The upper base 24 being a long-board shape is bended to be approximately L-shaped. The upper base 24 includes a fixing portion 24a integrally attached to the luggage door 3 and a connecting portion 24b being extending from the fixing portion 24a in vertical direction.
The lower base 21 includes a shaft hole at the front end thereof and two shaft holes at the rear end thereof. The drive shaft 15 is penetrated through the front shaft hole of the lower base 21 to be rotatable relative to the lower base 21. Thus, the rotation of the drive shaft 15 is not transmitted to the lower base 21. A first connecting pin 26 is penetrated through the upper-rear hole in
The length of the first hinge link 22 in longitudinal direction thereof is approximately the same as the length of the lower base 21 in longitudinal direction thereof. The first hinge link 22 includes two holes at both ends thereof. The drive shaft 15 is penetrated to be rotatably relative to the first hinge link 22 through one lower hole of the first hinge link 22 in
The length of the second hinge link 23 in longitudinal direction thereof is longer than the length of the lower base 21 and the first hinge link 22 in longitudinal direction thereof. The second hinge link 23 includes two holes at both ends thereof. The first connecting pin 26 is penetrated through the lower hole of the second hinge link 23 in
The length of the drive link 25 in longitudinal direction thereof is approximately the same as the length of the first hinge link 22 in longitudinal direction thereof. The driving link 25 includes a shaft hole at one end thereof and a elongated hole 30 at the other end thereof. The elongated hole 30 is being an elliptical shape and extending in circumferential direction relative to the shaft hole. A distance between the shaft hole and the elongated hole 30 is approximately the same as the distance between the two holes of the first hinge link 22. The drive shaft 15 is penetrated through the shaft hole of the drive link 25 rotatably together therewith so that the drive link 25 rotates relative to the shaft hole thereof together with the rotation of the drive shaft 15.
The third connecting pin 28 is penetrated through the elongated hole 30 of the drive link 25. The third connecting pin 28 is formed to be slidable along the inner surface of the elongated hole 30, so that the drive link 25 are rotatable relative to the first hinge link 22 about the drive shaft 15 with the length of the elongated hole 30 in longitudinal direction thereof.
The drive link 25 includes a cam surface 31 being gently curved an outer edge of one side of the drive link 25 in width direction thereof near the one end of the elongated hole 30. A pressing portion 32 is integrally attached to the drive link 25 at the other side in width direction thereof outwardly projecting in width direction thereof. The cam surface 31 is adapted to press a roller 33 when the luggage door 3 is in the fully-opened state or an approximately fully-opened state as shown in
The upper base 24 includes three shaft holes at the connecting portion 24b thereof, and respective third connecting pin 28, fourth connecting pin 29 and fifth connecting pin 34 are penetrated through respective three shaft holes. The length between the hole through which the third connecting pin 28 is penetrated and the hole through which the fourth connecting pin 29 is penetrated is shorter than each length of the lower base 21, the first hinge link 22 and the second hinge link 23 in longitudinal direction thereof, so that the link formed on the upper base 24 is set to be shortest link of the four joint link mechanism.
The position and an angle of the upper base 24 are determined by the relative positions between the third connecting pin 28 and the fourth connecting pin 29. The luggage door 3 attached to the upper base 24 is operated to be opened and closed by changing the relative position and the angle of the upper base 24. Specifically, the opening and closing angle of the luggage door 3 is changed approximately along the line connecting the third connecting pin 28 and the fourth connecting pin 29, and the luggage door 3 is positioned at front of the vehicle (left upper in
The roller 33 is supported at the connecting portion 24b of the upper base 24. A diameter of the roller 33 is set to be that the outer peripheral surface thereof constantly pushes the cam surface 31 of the drive link 25.
The upper base 24 is relatively rotatably connected to the damper stay 6 by the fifth connecting pin 34 which is penetrating through the shaft hole formed at the connecting portion 24b of the upper base 24.
A configuration of the damper stay 6 relatively rotatably connected to both lower base 21 and the upper base 24 will be explained below. The damper stay 6 includes a gas piston mechanism into which high pressured gas is injected. The damper stay 6 is connected to the lower base 21 with the second connecting pin 27 at one end of the damper stay 6. The damper stay 6 is further connected to the upper base 24 with the fifth connecting pin 34 at the other end of the damper stay 6. The damper stay 6 is provided for preventing a rapid door opening and closing operation and supporting the door opening closing operation in response to the position of the luggage door 3.
The hinge 4 having such configuration is actuated by the rotation of the drive link 25 which is rotated by the driving unit 5 in clockwise direction or the anticlockwise direction, so that the upper base 24 and the luggage door 3 is rotated based on the actuation of the hinge 4. The center point of the rotation (instantaneous center) of the upper base 24 and the luggage door 3 is changed as needed corresponding to the positions of the first hinge link 22 and the second hinge link 23. As such center point is changed, a fulcrum and a point of force reaction are changed so that the drive required for actuating the upper base 24 and the luggage door 3 are also changed. The center point of the rotation of the upper base 24 and the luggage door 3 (shown as O1 in
The closing process of the luggage door 3 will be explained as follows. As shown in
When the drive link 25 is rotated in anticlockwise direction, the roller 33 is pressed in left direction by the cam surface 31 formed at the left end of the drive link 25 so as to be engaged therewith.
At this point, the third connecting pin 28 is engaged with the left end of the elongated hole 30 formed at the one end of the drive link 25 in circumferential direction thereof relative to the drive shaft 15, so that the drive link 25 is rotated in anticlockwise direction with a predetermined angle without the pressure applied to the third connecting pin 28 until the third connecting pin 28 is engaged with the right end of the elongated hole 30.
As the roller 33 is pressed in left direction, the upper base 24 and the luggage door 3 is rotated relative to the instantaneous center O1. Specifically, the upper base 24 and the luggage door 3 are rotated in clockwise direction relative to the instantaneous center O1.
Thus, the upper base 24 and the luggage door 3 are rotated in clockwise direction relative to the instantaneous center O1 due to the pressure applied by the cam surface 31 before the first hinge link 22 is rotated, and that the barycenter of the luggage door 3 is approached to the approximately upper of the instantaneous center O1, as a result, a torque forced in the fully-opened direction can be minimized due to the luggage door's own weight.
As the drive link 25 is rotated in anticlockwise direction relative to the drive shaft 15, the upper base 24 and the luggage door 3 is rotated with a predetermined angle in clockwise direction, as a result, the third connecting pin 28 is engaged with the right end of the elongated hole 30.
Once the third connecting pin 28 is engaged with the right end of the elongated hole 30, a rotation force applied to the drive link 25 in anticlockwise direction is transmitted to the third connecting pin 28 through the right end of the elongated hole 30, which is used for rotating the first hinge link 22 relative to the drive shaft 15. In this way, the first hinge link 22 is rotated in anticlockwise direction; as a result, the luggage door 3 becomes in the fully-closed state as illustrated in a chain double-dashed line of
A torque of the drive shaft 15 required for rotating the luggage door 3 from being in the fully-opened state to the fully-closed state will be explained as follows. Such torque of the drive shaft 15 required for rotating the luggage door 3 and the upper base 24 varies based on a relative positions among the drive shaft 15 (point of force application), the instantaneous center O1 (fulcrum) and the pressing point at which the pressure is applied to the upper base 24 (point of force reaction).
Specifically, the torque of the drive shaft 15 required for rotating the upper base 24 and the luggage door 3 without the drive link 25 at a predetermined torque T is obtained by the following formula, and the pressing point (first point of force reaction) at which the upper base 24 is pressed corresponds to the position of the third connecting pin 28.
Ta=L2/L1×T
On the other hand, when the drive link 25 is used, the pressing point (second point of force reaction when the luggage door 3 is under closing operation) at which the upper base 24 is pressed corresponds to a point at which the cam surface 31 is engaged with the roller 33, the torque of the drive shaft 15 required for rotating the upper base 24 and the luggage door 3 at a predetermined torque T is obtained by the following formula.
Tb=L4/L3×T
It is clear from
A curve line C1 indicates the torque Ta required for closing the luggage door 3 when the drive link 25 is not used, and a curve line C2 indicates the torque Tb required for closing the luggage door 3 when the drive link 25 is used. A distance (A) shown in
Next, the opening process of the luggage door 3 will be explained as follows. As shown in
As the drive link 25 is rotated in clockwise direction, a pressure is applied to the upper base 24 by the pressing portion 32 attached to the upper end of the drive link 25 and engaged with the upper base 24 being pressed upwardly.
As the upper base 24 is pressed upwardly, the upper base 24 and the luggage door 3 are rotated relative to the instantaneous center O2. Specifically, the upper base 24 and the luggage door 3 are rotated in anticlockwise direction relative to the instantaneous center O2 in
At this point, the third connecting pin 28 is engaged with the upper end of the elongated hole 30 formed at one end of the drive link 25 in circumferential direction relative to the drive shaft 15, so that the drive link 25 is rotated in clockwise direction without applying the force to the third connecting pin 28 until the lower end of the elongated hole 30 in
The drive link 25 is rotated in clockwise direction relative to the drive shaft 15, and the upper base 24 and the luggage door 3 is rotated with a predetermined angle in anticlockwise direction due to the force applied to the upper base 24 by the pressing portion 32 of the drive link 25, as a result, the third connecting pin 28 is engaged with the lower end of the elongated hole 30.
Once the third connecting pin 28 is engaged with the lower end of the elongated hole 30, the force for rotating the drive link 25 in clockwise direction is transmitted from the lower end of the elongated hole 30 to the third connecting pin 28, then such transmitted force transmitted to the third connecting pin 28 is used for rotating the first hinge link 22 relative to the drive shaft 15 in clockwise direction until the luggage door 3 becomes in the fully-opened state as shown in
A torque of the drive shaft 15 for rotating the luggage door 3 from being in the fully-closed state to the fully-opened state will be explained hereinbelow. Such torque of the drive shaft 15 required for rotating the luggage door 3 and the upper base 24 varies based on a relative positions among the drive shaft 15 (point of force application), the instantaneous center O2 (fulcrum) and the pressing point at which the pressure is applied to the upper base 24 (point of force reaction).
Specifically, the torque of the drive shaft 15 required for rotating the upper base 24 and the luggage door 3 without the drive link 25 at the predetermined torque T is obtained by the following formula, and the pressing point (first point of force reaction) at which the upper base 24 is pressed corresponds to the position of the third connecting pin 28.
Tc=L6/L5×T
On the other hand, when the pressing portion 32 of the drive link 25 is used, the pressing point (third point of force reaction) at which the upper base 24 is pressed corresponds to a point at which the pressing point 32 is engaged with the upper base 24, and the torque of the drive shaft 15 required for rotating the upper base 24 and the luggage door 3 at a predetermined torque T is obtained by the following formula.
Td=L8/L7×T
It is clear from
A curve line C3 indicates the torque Tc required for opening the luggage door 3 when the drive link 25 is not used, and a curve line C4 indicates the torque Td required for opening the luggage door 3 when the drive link 25 is used. A distance (B) shown in
According to an aspect of the embodiment of the current invention, the upper base 24 and the luggage door 3 is rotated by the cam surface 31 relative to the instantaneous center O1 in clockwise direction before the first hinge link 22 starts to be rotated when the luggage door 3 being in the fully-opened state is operated to be closed. Thus, a torque which is used to rotate the luggage door 3 in the fully-opened state can be reduced due to the luggage door's own weight. Thus, the upper base 24 and the luggage door 3 can be actuated with the small torque, as a result, the motor mounted on the vehicle can be downsized.
According to another aspect of the embodiment of the present invention, when the hinge 4 includes the drive link 25, the distance between the instantaneous center O1 and the point where the force is applied for closing the luggage door 3 is longer than the distance between the instantaneous center O1 and the third connecting pin 28 which serves as a pressed point when the drive link 25 is not used, so that the maximum value of the torque required for closing the luggage door 3 can be reduced, further, the motor mounted on the vehicle can be downsized.
According to further aspect of the current invention, when the hinge 4 includes the drive link 25, the distance between the instantaneous center O2 and the point where the force is applied for opening the luggage door 3 is longer than the distance between the instantaneous center O2 and the third connecting pin 28 which serves as a pressed point when the drive link 25 is not used, so that the maximum value of the torque required for operating the luggage door 3 to be opened can be reduced, further, the motor mounted on the vehicle can be downsized.
According to still further aspect of the current invention, the motor 11 can transmits the drive through the electromagnetic clutch 35 so as to actuate the link mechanism independent from the motor by releasing the connection between the motor and the link mechanism. Thus, the luggage door is manually opened and closed without the force generated by the motor.
In the embodiment, when the luggage door 3 is in the fully-opened state, the roller 33 of the upper base 24 is pressed by the cam surface 31 of the drive link 25 so as to close the luggage door 3, however, the upper base 24 may be engaged with the drive link 25 in another way.
In addition, when the luggage door 3 is in the fully-opened state, the roller 33 is pressed by the cam surface 31 so as to close the upper base 24 and the luggage door 3, however, an alternative device may be used if such device includes a means for pressing the upper base 24 at a position where a distance between the means and the instantaneous center O1 when the luggage door 3 is in the fully-opened state is longer than a distance between the instantaneous center O1 and the third connecting pin 28.
Further, when the luggage door 3 is in the fully-closed state, the upper base 24 is pressed by the pressing portion 32 so as to operate the upper base 24 and the luggage door 3 to be opened, however an alternative device may be used if such device includes a means for pressing the upper base 24 at a position where a distance between the means and the instantaneous center O2 when the luggage door 3 is in the fully-closed state is longer than a distance between the instantaneous center O2 and the third connecting pin 28.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the sprit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
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Number | Date | Country |
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Number | Date | Country | |
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