The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2014-142220 filed in Japan on Jul. 10, 2014.
1. Field of the Invention
The present invention relates to an opening-and-closing device for vehicle door that can release a close-latch mechanism for locking a vehicle door with an electric-powered releasing mechanism.
2. Description of the Related Art
Conventionally, an opening-and-closing device for vehicle door is used that has a latch mechanism (close-latch mechanism) including a latch configured to engage with a striker to hold a door in a closed position and a ratchet configured to engage with the latch, and an electric-powered releasing mechanism mechanically coupled to the ratchet and including a driving source such as a motor.
In such configuration, when an electrical trouble, such as a malfunction or stick of the motor, occurs when the electric-powered releasing mechanism is performing a releasing operation to cancel the engagement in the close-latch mechanism, the ratchet might be locked in the position of the releasing operation (this state is hereinafter referred to as a “locked-in-release state”). In the locked-in-release state, the ratchet cannot further pivot to engage with the latch to hold the door in the closed position.
To handle such trouble, a configuration is provided that can cancel the locked-in-release state by inserting a tool in a tool-hole opened to the room in a vehicle or by manually operating a knob provided in the room (for example, see Japanese Patent No. 4428047 or Japanese Patent Application Laid-open No. 2005-213818).
In the aforementioned related art, a special procedure is required to manually cancel the locked-in-release state. This requires a user to previously know the procedure to cancel the locked-in-release state. A user who does not know the procedure have to look into a vehicle manual or make a search to find a procedure, and hence the door cannot be closed immediately.
It is an object of the present invention to at least partially solve the problems in the conventional technology.
According to one aspect of the present invention, there is provided an opening-and-closing device for vehicle door including: a close-latch mechanism that is provided to a door, the close-latch mechanism including a first latch configured to move from an unlatched position to a latched position and a first ratchet configured to engage with the first latch in the latched position to hold the door in a closed position; an open-latch mechanism that is provided to the door, the open-latch mechanism including a second latch configured to move from an unlatched position to a latched position and a second ratchet configured to engage with the second latch in the latched position to hold the door in an opened position; an electric-powered releasing mechanism that is configured to operate the first ratchet to a releasing position; an open-latch interlocking mechanism that is configured to operate from an initial position toward a canceling direction in conjunction with a motion of the second latch from the unlatched position to the latched position; and a relay mechanism that is configured to change a state of a transmission path of releasing operation from a connected state to a disconnected state to allow returning of the first ratchet which has stopped in the releasing position, a releasing operation of the electric-powered releasing mechanism being transmitted to the first ratchet in the connected state and not being transmitted to the first ratchet in the disconnected state, the connected state changing to the disconnected state by the open-latch interlocking mechanism operating toward the canceling direction.
According to the configuration, the locked-in-release state can be canceled by a normal procedure of simply opening the door. When the locked-in-release state occurs, a user can keep the door in the closed position without a special procedure.
The open-latch interlocking mechanism according to another aspect of the present invention includes a cam lever configured to pivot by making contact with the second latch pivoting from the unlatched position to the latched position, a cancel lever coupled to the relay mechanism via a cable and configured to pivot integrally with the cam lever, and an urging member configured to urge the cam lever and the cancel lever, which have pivoted by making contact with the second latch, to return to initial positions, and the relay mechanism can be changed from the connected state to the disconnected state with the cable pulled by pivoting of the cancel lever.
The open-latch mechanism of the whole open-latch device and the open-latch interlocking mechanism can easily operate in conjunction with each other, with the open-latch mechanism operating to change the state of the relay mechanism to a disconnected state.
The malfunction causing the locked-in-release state is thereby eliminated and the disconnecting lever can smoothly return to the initial position.
The relay mechanism according to still another aspect of the present invention includes a relay lever configured to pivot by the releasing operation of the electric-powered releasing mechanism, a transmission lever configured to pivot in conjunction with the relay lever to transmit the releasing operation to the first ratchet, a disconnecting lever configured to pivot, with the cable pulled by pivoting of the cancel lever, to cancel interlock between the relay lever and the transmission lever, and a floating pin movably inserted through a hole provided in the relay lever, a hole provided in the transmission lever, and a hole provided in the disconnecting lever, and the hole in the transmission lever has an inclined portion against which the floating pin slides thereby allowing the disconnecting lever to return to an initial position, when the relay lever returns to the initial position after the interlock between the relay lever and the transmission lever is canceled by pivoting of the disconnecting lever.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Now, an opening-and-closing device for vehicle door according to a preferable embodiment of the present invention will be described in detail referring to attached drawings.
1. Explanation on Overall Configuration of Opening-and-Closing Device for Vehicle Door
An outside handle OH is provided on the outer side of the door D to be used for opening and closing the door D from outside the vehicle. An inside handle IH used for opening and closing the door D from the inside of the vehicle and a lock-manipulating knob LK used for manually unlocking and locking an operation-relaying device 100 are provided on the inner side of the door D. A front door latching device FD which holds the door D at a closed position is provided in the front side of the door D. A whole open-latch device OD which holds the door D at a full-opened position and an open-latch interlocking mechanism 90 which performs the release-canceling operation to release a locked-in-release state, which will be described later, are provided in the lower portion of the door D. A rear door latching device 1 which operates in conjunction with the front door latching device FD to hold the door D at the closed position is provided in the rear portion of the door D.
The operation-relaying device 100 is provided inside the door D. The operation-relaying device 100 relays operation manually given through the outside handle OH and the inside handle IH and electric operation given by a releasing drive of a motor 32 (see
2. Explanation on Rear Door Latching Device
2.1 Explanation on Latch Unit
As illustrated in
The latch 7 not engaging with the striker S1 at an unlatched position (see
A detection lever 10 and a latch lever 11, which are pivotally supported by the latch shaft 6 and integrally rotate with the latch 7, and an open lever 12, which is pivotally supported by the ratchet shaft 8 and integrally rotates with the ratchet 9, are disposed in the front side of the housing 5 (see
The latch lever 11 integrally rotates with the latch 7. As illustrated in
A half-latch detecting switch and a full-latch detecting switch, which are not illustrated, detect that the latch 7 is at the half-latched position and the full-latched position, respectively. These detection signals are transmitted to a control unit (ECU) C (see
The urging force of a spring (not illustrated) continuously urges the ratchet 9, together with the open lever 12, to the engaging direction (for example, clockwise in
When the ratchet 9 is at the engaged position, engaging with the full-latch engagement portion 7a of the latch 7, and when the outside handle OH or the inside handle IH is operated to open the door D, the ratchet 9 pivots, driven via components, toward the releasing direction (counter clockwise in
As illustrated in
The release input lever 19 is coupled to a release relay lever 116 in the operation-relaying device 100 via a cable 501 distributed in the door D. The cable 501 is, for example, a Bowden cable, which can transmit an operational force. Cables 502, 503, 504, 506, and 507, which will be described later, are also Bowden cables. When the outside handle OH or the inside handle IH is operated to open the door D, or when the electric-powered releasing mechanism R including the motor 32 performs the releasing operation, the release input lever 19 at a standby position pivots, driven via components including the release relay lever 116, toward the releasing direction (clockwise in
The blocking lever 20 is kept at a blocking position illustrated in
A coupler 21a provided in the lower portion of the emergency input lever 21 is coupled to an emergency output lever 113 in the operation-relaying device 100 via the cable 502 distributed in the door D. By operating the outside handle OH or the inside handle IH to open the door D, the emergency input lever 21 forces the blocking lever 20 to pivot to the canceling position to cancel the closing operation of the closer release unit 3.
2.2 Explanation on Closer Release Unit
As illustrated in
The release output lever 41 is pivotally supported by a shaft 44. The release output lever 41 is continuously urged counter clockwise by a spring 46 as illustrated in
The upper portion of the release output lever 41 is coupled, via the cable 503, to a relay lever 118 (see
The planetary gear mechanism 33 includes the sun gear 35, a planetary gear 36, the closing lever 38, and a sector gear 39. The sun gear 35 is pivotally supported by a shaft 34. The sun gear 35 has a sector portion of which outer periphery is provided with external teeth 35a that mesh with the planetary gear 36 and a column-shaped contact portion 35b, projecting toward the inside of the vehicle, provided on the upper portion of a rotating face where the external teeth 35a are not formed. The planetary gear 36 meshes with the sun gear 35 and is allowed to rotate about its own axis and revolve. The closing lever 38 is pivotally supported by the shaft 34. The closing lever 38 pivotally supports the planetary gear 36 by a shaft 37. The sector gear 39 is pivotally supported by the shaft 34. The sector gear 39 has, on the outer periphery thereof, external teeth 39a that mesh with the output gear 32a. The sector gear 39 also has internal teeth 39b, on the inner periphery thereof, internal teeth 39b that mesh with the planetary gear 36.
In the half-latched state illustrated in
When the planetary gear mechanism 33 is in a neutral state (as illustrated in
2.3 Explanation on Closer Release Unit and Closing Operation
As the opened door D moves with the power of the electric open/close unit PSD and comes to the position not completely closed, the striker S1 enters a striker inlet groove 5a formed in the housing 5 and engages with the latch 7, and the state of the close-latch mechanism LC changes from the unlatched state illustrated in
When the motor 32 operates in reverse rotation, the closing lever 38 returns to the standby position by the rotational force of the revolving planetary gear 36 and the urging force of the spring 40, as illustrated in
2.4 Explanation on Closer Release Unit and Releasing Operation
When the close-latch mechanism LC is in the half-latched state or the full-latched state illustrated in
The releasing operation of the electric-powered releasing mechanism R is transmitted to the ratchet 9 via the components, such as the operation-relaying device 100, to make the ratchet 9 pivot from the engaged position to the releasing position. In this manner, the door D can be opened. After the releasing operation, the motor 32 is controlled to operate in reverse rotation, and thereby the release output lever 41 and the components that function in conjunction with the releasing operation of the release output lever 41 return to the standby position.
3. Explanation on Whole Open-Latch Device and Open-Latch Interlocking Mechanism
3.1 Explanation on Whole Open-Latch Device
The whole open-latch device OD is a device that engages with a striker S2 (see
The full-open latch 82 is pivotally supported by a latch shaft 84 extending in the up-and-down direction. When the door D is fully opened, an engagement groove 82a of the full-open latch 82 engages with a striker S2. The ratchet 83 is pivotally supported by a ratchet shaft 85 extending in the up-and-down direction. The ratchet 83 can engage with an engaging portion 82b provided on the outer periphery of the full-open latch 82. The ratchet shaft 85 pivotally supports a release input lever 86 overlapping the ratchet 83. One of ends of the latch shaft 84 and one of ends of the ratchet shaft 85 are supported on the base plate 81, and the other ends are supported on the support plate 87. A projection 82c is provided on the outer periphery of the full-open latch 82 at a portion closer to the open-latch interlocking mechanism 90 than the engaging portion 82b.
The full-open latch 82 not engaging with the striker S2 at an unlatched position (see
The urging force of a spring 89, disposed to accommodate the ratchet shaft 85, continuously urges the ratchet 83 to the engaging direction (for example, clockwise in
The release input lever 86 is coupled to an inside lever for closing 111 (see
In a state where the door D is full-opened and the operation-relaying device 100 is unlocked, when the inside handle IH is operated to close the door D, the inside lever for closing 111 performs the releasing operation. The releasing operation is transmitted to the release input lever 86 via the cable 506, and the release input lever 86 pivots toward the releasing direction as illustrated in
3.2 Explanation on Open-Latch Interlocking Mechanism
As illustrated in
The open-latch interlocking mechanism (interlocking mechanism) 90 includes a cam lever 91 and a cancel lever 92.
The cam lever 91 is pivotally supported by a shaft 93 extending in the up-and-down direction and continuously urged clockwise, when viewed as in
Just before the door D opened from the full-closed position reaches the full-opened position, the full-open latch 82, at the unlatched position as illustrated in
The transmission path of releasing operation according to the embodiment runs through the release output lever 41, the cable 503, the relay mechanism 117, a connecting rod 128 (see
When the full-open latch 82 further pivots from the position illustrated in
When the door D is full-opened, and when the inside handle IH is operated to close the door D, the release input lever 86 pivots toward the releasing direction (counter clockwise), via the inside lever for closing 111 and the cable 506, from the state illustrated in
When the full-open latch 82 pivots toward the unlatching direction, the projection 82c of the full-open latch 82 pushes the receiving portion 91a of the cam lever 91, and the cam lever 91 and the cancel lever 92 pivot clockwise by a predetermined angle as illustrated in
As described above, the open-latch interlocking mechanism 90 generates the release-canceling operation through the operation of the full-open latch 82 made when opening the door D. The release-canceling operation is transmitted to the relay mechanism 117 via the cable 504. Meanwhile, when closing the door D, the release-canceling operation is not generated through the operation of the full-open latch 82, so that no motion is transmitted to the relay mechanism 117.
As illustrated in
As illustrated in
The open-latch interlocking mechanism 90 generating the release-canceling operation to release the locked-in-release state is mounted on the bottom face of the lower arm LCA with the whole open-latch device OD. So that the open-latch interlocking mechanism 90 can be installed in the vehicle V without compromising the installation space for disposing the components such as the rear door latching device 1 and the relay mechanism 117 which are disposed in the door D. The whole open-latch device OD and the open-latch interlocking mechanism 90 are mounted on the bottom face of the plate 96 between the flanges 97, that is, hidden behind the flanges 97. So that, damaging of the whole open-latch device OD and the open-latch interlocking mechanism 90, by a user stepping thereon when getting on or getting off the vehicle, can be prevented. The cable 504 coupling the open-latch interlocking mechanism 90 and the relay mechanism 117 is distributed along the bottom face of the lower arm LCA into the door trim Dt so as not to be exposed outside, while providing smooth operation of the open-latch interlocking mechanism 90 and the relay mechanism 117.
4. Explanation on Operation-Relaying Device
As illustrated in
By manually sliding the lock-manipulating knob LK to an unlocking position or a locking position from inside the vehicle, the lever mechanism 103 is selectively switched to an unlocking state or a locking state. Switching between the unlocking state and the locking state of the lever mechanism 103 can also be made by the actuator 102. The actuator 102 is operated by an unlocking operation or a locking operation given to a manipulation switch provided in a suitable place in the vehicle or a portable wireless manipulation switch.
When an outside handle OH provided on the outer side of the vehicle is operated to open the door D, each of the group of levers constituting the lever mechanism 103 operates and the control unit C drives the motor 32 in the electric-powered releasing mechanism R and operates the electric open/close unit PSD to open the door D.
The inside handle IH provided inside the vehicle is used to open or close the door D. When the inside handle IH is operated to open the door D, each of the group of levers constituting the lever mechanism 103 operates and the control unit C drives the motor 32 in the electric-powered releasing mechanism R and operates the electric open/close unit PSD to open the door D. When the inside handle IH is operated to close the door D, each of the group of levers constituting the lever mechanism 103 operates, and via the inside lever for closing 111 and the cable 506, the whole open-latch device OD performs the releasing operation to control the electric open/close unit PSD to close the door D.
The release relay lever 116 is coupled to the release input lever 19 of the rear door latching device 1 via the cable 501 and to the release lever (not illustrated) of the front door latching device FD via the cable 507. When the lever mechanism 103 is in the unlocking state, the releasing operation of the release relay lever 116 is transmitted to the release input lever 19 of the rear door latching device 1 and to the release lever of the front door latching device FD.
The emergency output lever 113 is coupled to the emergency input lever 21 of the rear door latching device 1 via the cable 502 (see
5. Explanation on Release-Canceling-Input Relay Mechanism
As illustrated in
The state of the relay mechanism 117 can be switched between a connected state and a disconnected state, where the transmission of the releasing operation of the release output lever 41 generated by the releasing drive of the motor 32 to the rear door latching device 1 and the front door latching device FD can be made under the connected state, and cannot be made under the disconnected state. When an electrical trouble, such as a malfunction or stick of the motor 32, occurs when the motor 32 in the electric-powered releasing mechanism R is performing the releasing drive, causing the close-latch mechanism LC to stop in the middle of the releasing operation, the locked-in-release state occurs and the door D cannot be held. In such a situation, the relay mechanism 117 changes to the disconnected state, thereby disconnecting the transmission path of releasing operation, which is provided to transmit the releasing operation of the electric-powered releasing mechanism R to the ratchet 9, to cancel the locked-in-release state. Thus, the door D can be held.
The relay lever 118 is pivotally supported by a shaft 148 extending in the width direction of the vehicle on the support plate 147. The lower portion of the relay lever 118 is coupled to the release output lever 41 of the rear door latching device 1 via the cable 503. In conjunction with the releasing operation of the release output lever 41 generated by the releasing drive of the motor 32, the relay lever 118 pivots counter clockwise by a predetermined angle from a standby position illustrated in
A control hole 118a having a shape changing along the up-and-down direction is provided in the lower portion of the relay lever 118. The control hole 118a has an approximately triangular shape. The control hole 118a has an approximately L-shaped edge on the side close to the disconnecting lever 120, a arcuate portion 118b extending from the tip (recessed portion) of the approximately L-shaped edge toward the direction opposite to the disconnecting lever 120, and an inclined portion 118c extending downward and gradually inclining toward the disconnecting lever 120 from the end (far end) of the arcuate portion 118b. A floating pin 149 slidably engages in the control hole 118a to move up and down along with the motion of the disconnecting lever 120.
The transmission lever 119 is pivotally supported by the same shaft as the relay lever 118, or the shaft 148, on the support plate 147. When the disconnecting lever 120 is in the connecting position illustrated in
The bottom portion of the transmission lever 119 is coupled to the lever mechanism 103 in the operation-relaying device 100 via the connecting rod 128. On receiving the releasing operation of the transmission lever 119 transmitted via the connecting rod 128, the lever mechanism 103 performs the releasing operation, which is transmitted to the rear door latching device 1 and the front door latching device FD.
An elongate hole 119a having a shape changing along the up-and-down direction is provided in the lower portion of the transmission lever 119. The floating pin 149 slidably engages in the elongate hole 119a.
The disconnecting lever 120 is pivotally supported by a shaft 151 extending in the width direction of the vehicle on the support plate 147 and has an approximately U-shape. The top portion of the disconnecting lever 120 is coupled to the cancel lever 92 of the open-latch interlocking mechanism 90 via the cable 504. When the cancel lever 92 of the open-latch interlocking mechanism 90 performs the release-canceling operation to pivot toward the canceling direction as described above, the disconnecting lever 120 can pivot in conjunction with the release-canceling operation. In conjunction with the release-canceling operation, the disconnecting lever 120 pivots clockwise against the urging force of the spring 152 by a predetermined angle from the connecting position illustrated in
An elongate hole 120a, in which a connecting pin 121 provided on the other end of the cable 504 is movably inserted, is formed in the top portion of the disconnecting lever 120. In the connecting position illustrated in
An arc-shaped elongate hole 120b is formed in the bottom portion of the disconnecting lever 120. The floating pin 149 slidably engages in the elongate hole 120b.
The floating pin 149 is slidably inserted through the control hole 118a of the relay lever 118, the elongate hole 119a of the transmission lever 119, and the elongate hole 120b of the disconnecting lever 120.
When the disconnecting lever 120 is in the connecting position illustrated in
As illustrated in
6. Explanation on Opening-and-Closing Device for Vehicle Door
Now, an opening-and-closing device for vehicle door DO according to the embodiment will be described.
6.1 Releasing Operation by Handle when Door is Full-Closed
When the door D is in the full-closed position and the operation-relaying device 100 is in the unlocking state, and when the outside handle OH or the inside handle IH is operated to open the door D, the opening operation is transmitted to the lever mechanism 103 in the operation-relaying device 100 (see
In the rear door latching device 1, the release input lever 19 at the standby position illustrated in
6.2 Releasing Operation by Handle when Door is Full-Opened
When the door D is in the full-opened position and the operation-relaying device 100 is in the unlocking state, and when the inside handle IH is operated to close the door D, the closing operation is transmitted to the lever mechanism 103 in the operation-relaying device 100 (see
In the whole open-latch device OD, the release input lever 86 performs the releasing operation, that is, pivots from the latched position illustrated in
6.3 Releasing Operation of Electric-Powered Releasing Mechanism
When the door D is in the full-closed position and the close-latch mechanism LC is in the full-latched state, and when a manipulation switch provided inside the vehicle or a wireless manipulation switch is operated to open the door D, the motor 32 included in the electric-powered releasing mechanism R performs the releasing drive. The sector gear 39 at the position illustrated in
As illustrated in
When the releasing operation of the release output lever 41 is transmitted, the relay lever 118 at the standby position illustrated in
The releasing operation of the release relay lever 116 is transmitted to the rear door latching device 1 and the front door latching device FD via the cables 501 and 507. In the rear door latching device 1, the release input lever 19 at the standby position illustrated in
As illustrated in
6.4 Release-Canceling Operation to Cancel Locked-in-Release State
During the operation of opening the door D from the full-closed position, the motor 32 performs the releasing drive to make the release output lever 41 perform the releasing operation, and then the motor 32 runs in reverse rotation, if there is no malfunction, to drive the components return to each neutral position or standby position. Then, when the door D is closed, the full-latch engagement portion 7a or the half-latch engagement portion 7b of the latch 7 can engage with the ratchet 9.
However, when a malfunction occurs when the ratchet 9 has pivoted, by the releasing drive of the motor 32, to the releasing position as illustrated in
The opening-and-closing device DO according to the embodiment includes the relay mechanism 117 and the open-latch interlocking mechanism 90 to cancel the locked-in-release state, which might occur when opening the door D, to hold the door D in the closed position.
Specifically, when the rear door latching device 1 and the relay mechanism 117 stop in the positions illustrated in
The release-canceling operation of the open-latch interlocking mechanism 90 is transmitted, via the pivoting of the cancel lever 92 and the cable 504, to the disconnecting lever 120 of the relay mechanism 117 in the connected state as illustrated in
On receiving the release-canceling operation, the disconnecting lever 120 pivots from the connecting position to the disconnecting position as illustrated in
Along with the transmission lever 119 pivoting to return to the standby position as illustrated in
When the problem that caused the locked-in-release state is solved, the release output lever 41 that has stopped in the middle of the releasing operation returns to the standby position, and in conjunction with the motion of the release output lever 41, the relay lever 118 at the releasing position illustrated in
When the locked-in-release state is canceled by opening the door D, the ratchet 83 of the whole open-latch device OD, the transmission lever 119 of the relay mechanism 117, the lever mechanism 103 in the operation-relaying device 100, and the group of levers of the closer release unit 3 generate noise during returning motions thereof. In contrast, during the operation of the full-open latch 82 to close the door D, the release-canceling operation is not generated because of the function of the elongate hole 92a in the cancel lever 92 and the elongate hole 120a in the disconnecting lever 120, so that no noise is generated, avoiding a user having unnatural feeling or giving stress to a user.
When a malfunction of the motor 32 is detected when the door D is closing from the full-opened position instructed by the electric open/close unit PSD, the control unit C controls the electric open/close unit PSD to give a reverse instruction to operate the door D opening toward the full-opened position. Thus, the cancel lever 92 of the open-latch interlocking mechanism 90 can operate toward the canceling direction to change the relay mechanism 117 to the disconnected state, thereby canceling the locked-in-release state. The locked-in-release state that has occurred when closing the door D can surely be canceled, and the door D can then be closed manually to be held in the closed position.
As described above, the opening-and-closing device for vehicle door DO according to the embodiment can cancel the locked-in-release state by a normal operation of simply opening the door D. So that, if the locked-in-release state occurs, a user can hold the door D in the closed position without any special procedure.
According to the present invention, the locked-in-release state can be canceled by a normal procedure of simply opening the door. When the locked-in-release state occurs, a user can hold the door in the closed position without a special procedure.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2014-142220 | Jul 2014 | JP | national |