The present invention relates to an opening and closing system for motor vehicles, in particular to an automatic opening and closing system with a function for protection against jamming.
Sliding doors are increasingly being used in motor vehicles, in particular in small transporters and minivans. Use is also increasingly being made of sliding doors which open and close automatically. Sliding doors have relatively high masses, so that, in order to achieve short braking times, brake devices may be provided for braking the sliding door. Such brake devices may at the same time also be used as door securing means, for example for securing the sliding door in an open position on inclined terrain.
DE 31 34 093 A1 (corresponding to GB 2 082 660 A) discloses a sliding door which is fixed on the guide rail by means of a member which can be moved in the guide rail in the longitudinal direction, wherein there is provided a brake for braking the movement of the member in the guide rail, an unlocking device for releasing the brake, and also a device for automatically releasing the brake immediately prior to the closing of the sliding door. In this case, the door handle can at the same time be designed as an unlocking lever for releasing the brake. A brake shoe is permanently prestressed against a supporting roller, which engages in the guide rail. In order to open the sliding door, the door handle must be actuated jointly with the unlocking handle, so that the brake shoe no longer bears against the supporting roller. Closure of the sliding door also requires actuation of the unlocking lever. Reliable anti-jamming protection can barely be achieved, since it is not guaranteed that the unlocking lever will be released quickly enough in the event of jamming.
DE 198 03 709 A1 (corresponding to U.S. Pat. No. 6,087,794) discloses an automatic opening and closing system for a vehicle sliding door, in which a holding force for holding the sliding door in a predefined position is to be kept constant in all operating states of the vehicle, that is to say even on inclined ground and in the case of a voltage drop of the on-board power supply. For this purpose, a specially designed control circuit is provided which compulsorily actuates a clutch device in the event of a drop in the power supply voltage fed to the control device. No jamming protection function is disclosed.
DE 196 81 592 B4 discloses a device for automatically controlling the opening and closing of a motor vehicle sliding door. The device comprises door position detection means for detecting the position of the sliding door guided by the guide rail, door speed detection means for measuring the movement speed of the sliding door, and motor control means for controlling the power supplied to the motor based on the difference between the stored motor load and the motor load which is detected for moving the sliding door to the current position. It also discloses a jamming protection function in which an assessment is made, based on a load resistance component, as to whether a jamming state exists or not. If a jamming state is ascertained, the drive is braked and/or reversed.
DE 196 81 592 B4 (corresponding to U.S. Pat. No. 6,164,015) discloses a device for automatically controlling the opening and closing of a sliding door for motor vehicles, in which the opening and closing is triggered by actuating a switch or a remote control, in order to control a drive motor. If a jamming state is detected on account of an abnormal current through the drive motor while the opening and closing switch is actuated, the automatic closing mode is stopped, the drive motor is reversed and an opening process is triggered. However, this requires active intervention of control electronics, that is to say does not take place automatically. Automatic activation of a brake device is not disclosed.
The object of the present invention is to provide an opening and closing system for motor vehicle sliding doors, by means of which sliding doors can be braked even more effectively and rapidly. According to a further aspect of the present invention, a collision and/or jamming state is also to be more effectively prevented.
The present invention thus relates to an opening and closing system for a motor vehicle sliding door, which can be displaced along guide rails between an open position and a closed position, with a brake device for braking the sliding door. According to the invention, the opening and closing system is characterized in that the brake device is designed in such a way that it is activated automatically during displacement of the door when a collision state is indicated or signaled or exists during opening of the sliding door and/or when a jamming state is indicated or signaled or exists during closing (pre-crash situation).
The opening and closing system can thus advantageously react quickly to a jamming state or collision state or in general to a pre-crash situation. Since the brake device is activated automatically, the relatively heavy sliding door can be braked quickly and without any great time delay. The risk of jamming due to mechanical obstructions in the displacement path of the sliding door and the risk of collisions of the sliding door with mechanical obstructions can thus advantageously be reduced.
In principle, the opening and closing system according to the invention can be used both in the case of an exclusively manually operated sliding door and in the case of a sliding door that can optionally be operated manually or automatically, that is to say in the case of a sliding door which is assigned a dedicated drive mechanism, for example a cable system, for displacing the sliding door.
The brake device may be actuated by purely mechanical adjustment elements or, as an alternative or in addition, at least one electrically driven adjustment element may also be provided for actuating the brake device.
According to a further embodiment, the brake device is coupled to a force transmission element of a drive mechanism for transmitting the movement force to the sliding door, in such a way that the brake device is activated automatically when the movement force acting on at least one member of the force transmission chain is interrupted or eased. The intensity of the movement force for displacing the sliding door can thus signal the jamming or collision state or the pre-crash situation. To this end, it may be sufficient to couple the drive mechanism to the brake device in a suitable manner so that an interruption or easing of the movement force automatically activates the brake device. Complicated further detection means for ascertaining a jamming state and/or mechanical obstructions in the displacement path of the sliding door are thus not absolutely necessary. Furthermore, according to the invention, such detection means and/or control units arranged downstream thereof for processing the signals of the detection means and for controlling the drive motor and/or actuating the brake device do not cause further time delays, and this results in an advantageously rapid reaction time of the opening and closing system according to the invention.
The brake device may be directly or indirectly coupled to a drive train for driving the sliding door. When a cable drive is used, according to the invention any slackening of the cable can be used to automatically activate the brake device.
According to a further embodiment, the brake device comprises at least one brake element which is prestressed into a braking or blocking position, wherein the brake device is coupled to the force transmission element in such a way that the brake element is moved from the braking or blocking position into a released or rubbing position, counter to the prestress force, when the drive mechanism transmits the movement force and there is no interruption to or easing of the movement force acting on the force transmission chain. It can thus advantageously be ensured in a simple manner that the brake device is immediately and automatically activated as soon as the movement or driving force is interrupted or eased, for example due to a mechanical obstruction in the displacement path of the sliding door.
According to a further embodiment, the force transmission element comprises a door opening cable or a door closing cable of a cable mechanism for opening and closing the sliding door, and the brake element is automatically moved into the braking or blocking position when a pulling force on the door opening or door closing cable is interrupted or eased and falls below a predefinable value. The brake device is thus directly coupled to the cable which transmits the movement force to the sliding door, so that the brake device can be activated even more rapidly, for example when a jamming state or collision state or a pre-crash situation is signaled or ascertained. In this case, the aforementioned value can be predefined by the mechanical configuration of the brake device, for example a cable system for actuating the latter, or by a prestressing means, for example a spring.
According to a further embodiment, in the opening and closing system, a front end of the door opening or door closing cable is coupled to a pivoting lever, the lever axle of which is mounted in a fixed position with respect to a roller of the sliding door, wherein the pivoting lever has a brake element which cooperates with a roller, a guide rail assigned thereto or the like in a friction-fitting or form-fitting manner, in order to brake the displacement of the sliding door or to fix or block a stationary sliding door.
According to a further embodiment, the opening and closing system furthermore comprises a control device which is coupled to a jamming-state detection means and/or a displacement detection means, for electronically activating the brake device in reaction to the jamming state or collision state or the pre-crash situation being signaled by the respective detection means. In this embodiment, use is thus made of an active brake device, that is to say a brake device actuated by active adjustment elements, which can be provided in addition or as an alternative to a passive, mechanically actuated brake device.
The jamming-state detection means detects any obstructions in the displacement path of the sliding door which are jammed by the sliding door or which are under risk being jammed or colliding immediately following detection. The jamming-state detection means can sense or detect the obstructions electronically, optoelectronically or mechanically. By way of example, information about a jamming state or collision state can be ascertained from the driving force, the rotational speed or comparable parameters of a drive motor and/or of the drive system. The signals from the jamming-state detection means can also be evaluated electronically, for example by a control unit which is coupled to the drive motor. In particular, the jamming-state detection means may be designed as a contact bar or switch bar arranged along an edge of the sliding door.
The displacement detection means may detect a displacement travel of the sliding door and/or a rotational speed of a sliding door drive motor and/or the movement force, in order indirectly to determine a jamming state or collision state of the sliding door.
According to a further embodiment, the control device may be designed to stop or reverse a drive motor of the sliding door at the same time as or with a time offset to the signaling of the jamming state or collision state or the pre-crash situation. If the motor is driven in a reversed manner, that is to say in the opposite direction, the sliding door is thus moved back in the opposite displacement direction, so that a mechanical obstruction is no longer jammed.
According to a further embodiment, the brake device may have three operating modes, namely a released mode, in which the brake device is released and displacement is enabled; a blocking mode, in which the brake device is activated and displacement is blocked; and a braking mode, in which the brake device is activated in such a way that displacement of the sliding door is braked. In the braking mode, the braking action of the brake device can also be overridden, so that the sliding door can continue to be pushed open or closed against the braking force.
According to a further embodiment, the brake device is activated in a powerless state, in particular in the parked state of the vehicle (indicated for example by an automatic gearbox). By virtue of this simple measure, the break-in security of the vehicle is improved since the sliding door cannot be opened by unauthorized individuals in the powerless state. Activation of the brake device can in this case be effected by mechanical means, for example spring elements, or by electrical and/or magnetic means, for example permanent magnetic fields generated by a permanent magnet or the like.
According to a further embodiment, means for emergency unlocking of the brake device are provided in the interior of the vehicle, in particular on the inner side of the sliding door, in order to make it possible to exit the vehicle in the event of an emergency if the on-board power supply should fail. Such an emergency unlocking system may be implemented by mechanical means, for example by an unlocking mechanism which is coupled to the brake device in order to unlock the latter.
According to a further embodiment, the brake device is automatically and permanently deactivated in the event of a crash signal. Such a crash signal may be derived for example from the vehicle control electronics or be generated in the form of a control signal which releases an airbag. On account of the permanent deactivation of the brake device, it can be ensured that the vehicle occupants can leave the vehicle immediately after an accident, including by pushing open the sliding door.
According to a further embodiment, the brake device is activated or the braking process is prepared in the event of a pre-crash signal which indicates a jamming incident or a collision. In this way, the relatively heavy sliding door can be gently braked even prior to the actual jamming or collision state, so that the momentum forces when the jamming or collision state occurs are lower.
The invention will be described in more detail below by way of example and with reference to the appended drawings, from which there emerge further features, advantages and objects to be achieved. In the drawings:
a and 3b show a brake device of a sliding door according to a first embodiment of the present invention, in a released mode and in a braking mode;
a and 4b show a brake device of a sliding door according to a second embodiment of the present invention, in a released mode and in a braking mode;
a and 6b show a schematic side view of a brake device of a sliding door according to a third embodiment of the present invention, in a braking mode and in a released mode;
a shows a schematic side view of a brake device of a sliding door according to a fourth embodiment of the present invention, in a braking mode;
b shows a schematic side view of a brake device of a sliding door according to a fifth embodiment of the present invention, in a braking mode;
a to 9f show further embodiments of mechanical brake devices according to the present invention; and
Throughout the figures, identical reference numerals are used to denote identical elements or groups of elements or those having essentially the same function.
According to
a shows a brake device according to a first embodiment of the present invention, in a released mode. As shown in
As shown in
In this embodiment, the tension of the cable 9 can indicate a jamming state or collision state. Within the context of the present application, jamming state is to be understood to mean in particular the jamming of any object between the front end of the sliding door and the B-pillar of the vehicle. Within the context of the present application, collision state is to be understood to mean in particular the collision of the front end of the sliding door with any object within the door opening or of the rear end of the sliding door with any object outside the door opening of the vehicle. To this end, the case is considered where the sliding door is displaced to the right in
As soon as a sufficiently great pulling force is applied to the cable 9, the latter again becomes taut. In particular, when the pulling force exceeds the prestress force of the pressure spring 8, the pivoting lever 5 is again pivoted in the clockwise direction so as to assume the released position shown in
Thus, in this embodiment, the brake device is activated automatically when the cable 9 signals a jamming state or collision state of the sliding door. In this case, the pivoting lever 5 is moved passively, that is to say without the use of active electronic adjustment elements.
As can readily be seen from
a shows a brake device according to a second embodiment of the present invention, in a released mode. As shown in
In the braking mode shown in
As will be readily obvious to the person skilled in the art, the brake device according to the first and second embodiment, as described above, is suitable both for manually operated sliding doors and for automatic, motor-driven sliding doors. One example of an automatic opening and closing system will be described below with reference to
It will furthermore be assumed that the sliding door 45 comprises a brake device according to the first or second embodiment, as described above. Thus, if a jamming state or collision state or a pre-crash situation arises, the brake device is activated automatically, as described above, in order to brake the sliding door. In this case, the jamming state or collision state is signaled by a slackening of the door closing cable 36 which drives the sliding door. In addition, the jamming state or collision state or the pre-crash situation is signaled by the switch bar or contact bar 30, in order to activate the control device 32. If a jamming state or collision state or a pre-crash situation is ascertained, the control device 32 switches off the drive motor 34. This switching-off of the drive motor 34 may be effected at the same time as or with a time offset to the signaling of the jamming state or collision state or the pre-crash situation by the cable 36, as described above. Following braking of the drive motor 34, according to another embodiment the drive motor 34 may then also be reversed, that is to say operated in the opposite direction, in order to move the sliding door 45 back in the opposite direction so as to ensure that the mechanical obstruction does not continue to be jammed or the collision with a mechanical obstruction is cleared.
However, the present invention is not restricted to the use of passive brake devices which are actuated without the use of active adjustment elements. As an example,
Such an active brake device, that is to say a brake device provided with active adjustment elements for moving brake or friction elements, may form part of an automatic opening and closing system as shown in
a shows a passive brake device according to a fourth embodiment of the present invention, in a braking mode. As shown in
b shows a corresponding active brake device according to a fifth embodiment of the present invention, in a braking mode in which the brake shoe 4b bears fully against the guide roller 1 and only the front tip of the wedge-shaped brake shoe 4a bears against the guide roller 1. The position of the brake shoe 4a, 4b is controlled by the associated actuators 42a, 42b, as mentioned above.
a-9f outline further embodiments of passive brake devices. According to
According to
According to
The braking function can thus also be effected between the rolling carriage and the rail, either by means of a form-fitting engagement, in which for example an element latches into a grating of the guide rail, or by means of a force-fitting engagement, in which an element latches for example between guide edges, for example by virtue of a change in width. The braking function can moreover be effected between the rolling carriage and a roller of the rolling carriage, for example by a disk brake, by an additional brake roller, an inclined plane, a wedge or a brake shoe, by a sprocket or by a wrap-around spring. The braking function can furthermore be realized directly on the drive unit, for example by disconnecting the clutch (for example by changing the current flow direction), so that the clutch in the braking mode then presses against a brake disk.
According to the present invention, end states of the sliding door, in particular the fully open or fully closed position of the sliding door, may be defined in a manner independent of the rest current. This is because, in the passive brake device as described above with reference to
As mentioned above, the at least one brake element of the brake device automatically blocks the sliding door when the pulling force no longer acts on the sliding door in order to displace the latter. This is the case in particular when the sliding door is in a forward end position and is locked by a door lock. According to another aspect of the present invention which can also be claimed independently, this blocking function of the brake device can also be used as an additional anti-break-in function on motor vehicles with sliding doors. This is because, even if, with the sliding door fully closed, the door lock of the sliding door is broken open and an attempt is made to force open the sliding door, the brake device continues to reliably block the sliding door until the drive mechanism is actuated, but this may require authentication of the vehicle proprietor.
According to another aspect of the present invention, the above-described blocking function can be used in the case of an open sliding door also to additionally hold the sliding door in the stationary position, for example when the vehicle is on inclined ground and additional downhill forces are acting on the sliding door to displace the latter toward a front or rear end position.
As will be readily obvious to the person skilled in the art, the abovementioned self-locking braking effect of a friction or braking wedge can be released again for example by an opposite movement of the sliding door or by a manually switched free-rolling mechanism through additional mechanical actuation. Alternatively, the fixing unit can be overcome by excessive stress on the inside or outside door handle, for example by connecting a Bowden cable.
Alternatively, the brake device according to the invention may have three modes, namely a self-reinforcing braking mode, which occurs only in the event of braking until the door is stationary, a holding mode, which is not self-reinforcing and can be overridden, and a free-running mode or released mode, in which the brake device is released and displacement is enabled. The self-reinforcing braking mode is assumed in particular immediately before reaching an end position of the sliding door (fully closed or fully open position of the sliding door), so that a soft-stop function and quiet closing of the sliding door can be achieved. This allows a simpler design of the sliding door system overall, since according to the invention lower momentum forces are exerted, particularly in the case of a jamming or collision state.
Number | Date | Country | Kind |
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10 2004 063 737.7 | Dec 2004 | DE | national |