This application claims priority under 35 U.S.C. ยง 119 from Japanese Patent Application Serial No. 2015-157839, filed Aug. 9, 2015 and Japanese Patent Application Serial No. 2016-115547, filed Jun. 9, 2016, both of which are incorporated herein by reference in their entirety.
The present invention pertains to an opening and closing valve which operates to open and close the flow of a liquid, and more specifically, pertains to an opening and closing valve for which the attachment direction can be set to an optional position.
In the past, the applicant has proposed an opening and closing valve that can be attached to a discharge port of a liquid container. As described in Japanese Utility Model Application Publication No. H05-083560, the opening and closing valve thereof is provided with a base end part having an inflow port for a liquid in a container, an operation lever for opening and closing the valve, a valve body which is opened and closed by rotating the operation lever, and a discharge port which communicates to the inflow port when the valve is opened. Furthermore, a male screw which helically engages with a female screw formed at the discharge port of the container is formed at the base end part where the inflow port is formed at the base end.
A drawback of conventional opening and closing valves is that if the valve thereof is mounted to a discharge port of a container, the orientation of the opening and closing valve that has been screwed in changes depending on the notch position of the female screw formed at the inner circumferential surface and the notch position of the male screw formed at the base end part, and the opening and closing valve cannot be fixed in the desired orientation. For example, as shown in
Moreover, if the size of a discharge port T1 or the pitch of the female screw differ, an opening and closing valve having a base end part of a shape that is tailored to each size of the discharge ports or each pitch must be prepared, resulting in the problem of needing to stock a large quantity of opening and closing valves in inventory.
In this type of case, conventionally, as shown in
Therefore, an object of the present invention is to provide an opening and closing valve for which the orientation of the opening and closing valve in the attached state can be optionally set, and which can inexpensively provide a structure capable of supporting numerous types of connection ports.
The present invention is provided with the following configuration in order to solve the abovementioned problem.
(1) An opening and closing valve provided with:
a valve body housed in a valve storage unit within a main body, and capable of switching to an opened position and a closed position;
an operating means for switching the valve body to the opened position or the closed position;
a discharge path having one end communicating to a valve chamber of the main body, and another end communicating to a discharge port;
a fastening member having at a leading end side a connecting part that screws onto a discharge port of a container;
a storage unit provided at the main body and penetrated by the fastening member in a freely rotatable manner; and
a flow path having one end communicating to the valve chamber of the main body, and another end communicating to the storage unit;
and at the opened position, flow between the discharge port and the flow path is enabled, and at the closed position, flow between the discharge port and the flow path is interrupted;
wherein the fastening member is provided with:
a communicating path having one end communicating to inside the container and another end communicating to the flow path in a state that the fastening member is connected with the discharge port or the container; and
a fastening part projecting to the outside of the storage unit and which is used to fasten the main body to the discharge port of the container from the outside of the storage unit;
and the main body is fixed to the discharge port of the container with the storage unit in a liquid-sealed state by fastening the main body using the fastening member in a state that the fastening member is connected with the discharge port of the container.
(2) An opening and closing valve provided with:
a valve body housed in a valve storage unit within a main body, and capable of switching to an opened position and a closed position;
an operating means for switching the valve body to the opened position or the closed position;
a discharge path having one end communicating to a valve chamber of the main body, and another end communicating to a discharge port;
a fastening member having at a leading end side a connecting part that screws onto the discharge port of a container;
a storage unit provided at the main body and penetrated by the fastening member in a freely rotatable manner;
and a flow path having one end communicating to the valve chamber of the main body, and another end communicating to the storage unit;
and at the opened position, flow between the discharge port and the flow path is enabled, and at the closed position, flow between the discharge port and the flow path is interrupted;
wherein the fastening member is provided with:
a communicating path having one end communicating to inside the container and another end communicating to the flow path in a state that the fastening member is connected with the discharge port of the container;
a fastening part projecting to the outside of the storage unit and which is used to fasten the main body to the discharge port of the container from the outside of the storage unit; and
a pair of packings arranged sandwiching the flow path between an outer peripheral surface of the fastening member positioned inside the storage unit and an inner wall of the storage unit.
(3) The opening and closing valve according to the abovementioned (1) or (2), wherein a fitting hole for connecting a tool for implementing fastening work is formed at a center part in the fastening part of the fastening member.
(4) The opening and closing valve according to any one of the abovementioned (1) to (3), further including a discharge adapter having a base end connected to the discharge side of the discharge path, and a tip end connected to a discharge pipe.
According to the present invention set forth by claim 1, when the connecting part of the fastening member is inserted into the discharge port of the container and loosely tightened, the main body is capable of rotating centered on the fastening member. In this state, the attachment orientation of the main body is determined, and then the fastening member is further tightened to the discharge port of the container, thereby fastening and securing the main body to the discharge port of the container. Through this type of operation, a beneficial effect is exhibited of being able to set the attachment orientation of the main body to an optional orientation. Also, by preparing multiple types of thread pitches and diameters of the connecting part of the fastening member according to the pitch and diameter of the discharge port of the container, there is no need to prepare multiple types of sizes and shapes of the opening and closing valve main body.
According to the invention set forth by claim 2, packings are arranged between the fastening member and the storage unit, and therefore even after the opening and closing valve is installed, the orientation of the main body can be changed without any liquid leaking.
According to the invention set forth by claim 3, a tool connecting part formed at the fastening part of the fastening member is a hole at a center part, and therefore, if room for connecting a wrench or other tool in a surrounding area of the opening and closing valve is minimal, a tool can be easily connected, thereby facilitating the attachment work.
According to the invention set forth by claim 4, by connecting a discharge adapter at a tip end, a discharge tube can be used to easily move a liquid inside the container to another container.
A preferred embodiment of the present invention is described below based on the attached drawings.
A valve chamber 211 which stores the valve body 5 at the inside is provided in the valve body storage unit 21. A below-described flow path 212 communicating to the housing unit 22 is provided at the innermost part of the valve chamber 211. An opening 213 is formed at a side opposite of the flow path 212, and a female screw is formed at the inner circumferential surface. The flow path 212, valve chamber 211, and opening 213 respectively have a cross-sectional shape that is circular, and are arranged on the same axis. The housing unit 22 and the operation storage unit 23 are formed such that the axis is positioned in a direction orthogonal to the axis connecting the flow path 212, valve chamber 211, and opening 213.
The spherical valve body 5 is housed in the valve chamber 211. A passage 51 formed along the axis is formed at the center of the valve body 5. An engaging concavity 52 is formed on an axis which is orthogonal to the axis of the passage 51. Furthermore, ring shaped packings 531 and 532 are respectively arranged at the perimeters of holes formed at both ends of the passage 51, and are inserted between an inner wall of the valve chamber 211 and the outer peripheral surface of the valve body 5. The valve body 5 is maintained so as to be capable of rotating freely when sandwiched between the packings 531 and 532. Furthermore, the position where the openings of both ends of the passage 51 face the flow path 212 and the opening 213 is the opened position. The position where the axis of the passage 51 forms a right angle with the axis of the passage 51 in the opened position is the closed position. The valve body 5 is configured such that it can rotate between the opened position and the closed position at a range with a rotation angle of 90 degrees. Rotation of the valve body 5 is realized by rotating a rotation shaft 6 having an axis which intersects the axis of the passage 51 at a right angle.
The operation storage unit 23 formed in a tubular shape has a housing space 231 for housing internally the rotation shaft 6 and the spring 9. The lower end part of this housing space 231 communicates to the valve chamber 211. As shown in
The rotation shaft 6 arranged along the axis of the housing space 231 has an engaging convexity 61 that engages with the engaging concavity 52 of the valve body 5, and has a lever connecting part 63 via a shaft part 62. By engaging the engaging convexity 61 and the engaging concavity 52, the rotation shaft 6 and the valve body 5 rotate as an integrated body. An operation lever 7 is connected to the lever connecting part 63. The operation lever 7 has a connection hole 71 connecting to the lever connecting part 63 inside the housing space 231 and an operating unit 72 extended to the outside from the housing space 231. The connection hole 71 has a polygon shape, and the lever connecting part 63, which has the same polygon-shaped cross section as the shape of the connection hole 71, is inserted into the connection hole 71. Through this type of mating, the rotation shaft 6 rotates as an integrated body as a result of the swinging operation of the operation lever 7, and ultimately, the valve body 5 can be opened and closed. A compression spring 9 is inserted between the lid member 81 and a base end part provided for the connection hole 71 of the operation lever 7, and the operation lever 7 is constantly biased in the direction of the valve body 5.
As shown in
The positional relationship of the operation lever 7 and this type of opened position-closed position of the valve body 5 can also be changed according to the position at which the opening and closing valve 1 is attached. For example, if the opening and closing valve 1 of the present invention is attached at the underside of a machine which moves a vehicle or the like, there is a concern that the operation lever 7 could contact an obstacle on the ground when travelling, and this could cause the operation lever 7 to move to the opened position at that time. In this type of case, the direction of the operation lever 7 may be set such that if the operation lever 7 is set to a direction parallel to the exhaust path, the valve body 5 will be in a closed position, and if it is set in a direction that intersects the exhaust path, the valve body 5 will be in an opened position.
As shown in
The valve chamber 211 is completed by connecting the lid body 4 to the opening 213. The valve body 5 is housed and retained in the valve chamber 211. The abovementioned packing 531 is inserted at the inner side of the lid body connecting part 42, the packing 531 and the packing 532 are reasonably pressed against the outer perimeter of the valve body 5 by screwing the lid body connecting part 42, and a liquid-sealing effect is thereby exhibited.
As shown in
As shown in
Next, the housing unit 22 and the fastening member 3 are described. The housing unit 22 formed at the main body 2 has a cross-sectional shape that is a round hole, and the fastening member 3 is stored at the inside thereof. The flow path 212 is opened inside the housing unit 22. The axis of the housing unit 22 is set so as to be perpendicular to the axis connecting the flow path 212, the valve chamber 211, and the opening 213. In order from the insertion opening in which the fastening member 3 is inserted, the inner diameter of the housing unit 22 is provided with a large diameter part 221a, a medium diameter part 221b, and a small diameter part 221c, and the fastening member 3 is a circular tube-shaped member having roughly the same diameters as these diameters. The fastening member 3 is inserted along the axial direction of the housing unit 22.
The fastening member 3 has a discharge port connecting part 33 at the tip end, a fastening member main body 32, and a fastening part 31 at the base end. A male screw 331 which screws onto a female screw formed at the inside of container discharge port OPS is formed at the outer perimeter of the discharge port connecting part 33. The outer diameter of the base end part of the discharge port connecting part 33 roughly matches the inner diameter of the small diameter part 221c of the housing unit 22. The outer diameter of the leading end side of the fastening member main body 32 forms a medium diameter part roughly matching the inner diameter of the medium diameter part 221b of the housing unit 22, and the outer diameter of the base end side of the fastening member main body 32 forms a large diameter part roughly matching the inner diameter of the large diameter part 221a of the housing unit 22. As shown in
The fastening part 31 is provided as the base end side of the fastening member main body 32. The fastening part 31 has an outer diameter which is larger than the inner diameter of the large diameter part 221a of the housing unit 22, and configures the hexagon-shaped bolt head. A hole 311 is formed at the center of the fastening part 31. A wrench or other tool is connected to the bolt head part of this fastening part 31 to screw the fastening member 3 to the discharge port OPS, and as a result, the housing unit 22 of the main body 2 is fastened between the fastening part 31 and the discharge port OPS, and is fastened to a container OP side. At this time, leaking of discharging liquid can be prevented by inserting a packing 35 between the discharge port OPS and the end face of the housing unit 22. If the packing 35 is inserted, the O-ring shaped packing 361 is not necessarily required. Likewise, while not illustrated, if a packing is inserted between the fastening part 31 and the end face of the housing unit 22, the O-ring shaped packing 362 is not required. If the O-ring shaped packings 361 and 362 are used, even after the opening and closing valve 1 of the present invention has been installed, and work to discharge the liquid from inside the container has been performed, the leaking of liquid can be suppressed even if the fastening member 3 is loosened and work to change the direction of the opening and closing valve 1 is performed.
If the O-ring shaped packings 361 and 362 are not used, and a configuration with packing inserted at both end faces of the housing unit 22 is adopted, a configuration in which the O-ring shaped packings 361 and 362 are buried is not required, and therefore initial costs can be reduced. An opening and closing valve 1 of the present invention having a configuration as described above is, for example, used by being attached to a discharge port OPS under an oil pan OP of a motorcycle. The oil pan OP of a motorcycle is exposed at the underside of a motorcycle frame, and the discharge port OPS is provided at the base part thereof The oil pan OP is provided with a guard rib OPP around the discharge port OPS in order to protect the discharge port OPS from contacting an obstacle on the road while the motorcycle is being driven.
If the opening and closing valve 1 is attached to the discharge port OPS, the direction of the discharge path 44 must be set so as to avoid the guard rib OPP thereof Therefore, after the direction of the main body 2 is set in a direction such that the discharge path 44 does not overlap the position of the guard rib OPP, the fastening member 3 is screwed to the discharge port OPS. The fastening member 3 is capable of rotating freely with respect to the main body 2, and therefore, the direction of the main body 2 can be fixed in a desired direction regardless of the fastening of the fastening member 3. Furthermore, the housing unit 22 of the main body 2 is fastened and secured between the fastening part 31 and the discharge port OPS by fastening the fastening member 3.
The position of the operation lever 7 shown in
With an attachment position of the opening and closing valve 1 like that shown in
Also, as described above, a configuration may be adopted for which a closed state is formed if the direction of the operation lever 7A faces the direction of the lid body 4 with the discharge path open, and for which an opened state is formed if the direction of the operation lever 7A is a direction which is parallel to the fastening member 3. In this case, the configuration is such that as shown in
A connection hole 71A into which the lever connecting part 63 is inserted is formed at the base end part 73A. The connection hole 71A is an elongated hole, the direction of the long side of the elongated hole matches the direction of the operating unit 72A (axial direction). The gap between the elongated connection hole 71A and the lever connecting part 63 enables the operating unit 72A to swing up and down.
With the housing unit 22, a ring shaped accommodation groove 223 is formed in the outside of the small diameter part 221c at a position opposing the end face of the area surrounding the container discharge port OPS, and an O-ring 224, which is a seal member, is accommodated in the accommodation groove 223. Liquid leakage from the space between the housing unit 22 is suppressed by this O-ring at the container discharge port OPS.
The position of the operation lever 7A in the closed state is shown in
Ordinarily, if the opening and closing valve 1 is attached to the container discharge port OPS, the opening and closing valve 1 is attached in the closed state, and therefore when the operation lever 7A is at the position parallel to the shaft line M1 in the closed state, if a wrench or other tool is attached to the fastening part 31A and a rotation operation is performed, the operation lever 7A does not interfere with the tool, and thus the operation is not hindered, which is an advantageous effect. Moreover, the opening and closing valve 1 of the present invention has a structure which enables rotation of the position of the valve main body 2 to an optional position with respect to the fastening member 3A, and therefore even if the fastening member 3A is loosened, and the direction of the valve main body 2 is changed, the operation lever 7A does not interfere with the tool, and the direction of the valve main body 2 can be easily changed.
Furthermore, as shown in
As described above, in addition to being attached to an oil pan of a motorcycle and used, the opening and closing valve of the present invention can also be attached to an oil discharge port of an oil pan provided with another engine, is not limited to use with oil pans, and can also be attached to a discharge port of a another container for liquids and used.
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2015-157839 | Aug 2015 | JP | national |
2016-115547 | Jun 2016 | JP | national |
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