1. Field
The present disclosure relates generally to retractable coverings for architectural openings such as windows, doorways, archways, and the like, and more particularly to a system for mounting and controlling the operating cord for such coverings to minimize risk to infants who might otherwise be harmed by having a body part entangled within the operating cord.
2. Description of the Relevant Art
Retractable coverings for architectural openings have taken numerous forms for many years. Many retractable coverings have a roller across the top of the architectural opening, and an operating system including clutches, brakes or the like for rotating the roller with the operating system typically comprising one or more pull cords at one end of the roller so that the pull cords can be selectively pulled, or, in the case of an endless pull cord, circulated to cause the roller to rotate in one direction or another about its longitudinal axis. The roller itself might anchor the top edge of a shade material in which case the shade material can be wrapped around the roller in a retracted position of the covering or extended into a suspended position relative to the roller when it is unwrapped from the roller. The rollers might also be used to anchor one end of a plurality of lift cords which extend from the roller to a bottom rail of the covering so that by rotating the roller about its longitudinal axis, the lift cords can be wrapped around the roller to raise the bottom rail toward the roller and by rotating the roller in the opposite direction, the lift cords can be unwrapped from the roller to lower the bottom rail thereby extending the covering across the architectural opening.
The roller is typically reversibly rotated by an operating cord sometimes referred to as a pull cord. The operating cord (which might constitute two separate and independent cords) is operatively connected to the roller so that by pulling the pull cord or operating cord, in one direction or the other, the roller can be selectively rotated in one direction or the other. Sometimes the operating cord is an endless cord which forms a closed loop that is operatively connected to the roller so that by circulating the closed loop operating cord in one direction, the roller is caused to rotate in a corresponding direction, while circulating the operating cord in the opposite direction causes the roller to rotate in an opposite direction. Circulating movement of such an endless cord in one direction or the other causes the covering for the architectural opening to move between extended and retracted positions. Such retractable systems typically include a clutch/brake system to selectively retain the roller in any predetermined position.
Endless operating cords can pose significant risks to infants or small children who might become entangled in the loop of cord hanging from the end of the roller. Accordingly, efforts have recently been made to control the operating cord to minimize the risk of an infant or child becoming entangled in the cord.
The present disclosure has been developed to provide an endless loop operating cord system for retractable coverings for architectural openings which is not only functional in reversibly rotating a roller about which a shade material, lift cords, or the like can be wrapped or unwrapped but to also assure the endless cord is properly mounted to minimize the risk of entanglement with a body part of an infant or small child.
The endless loop operating cord of the disclosure is operatively connected to a roller so that circulating movement of the cord in one direction causes the roller to rotate in a corresponding direction and circulating movement of the operating cord in an opposite direction causes the roller to rotate in an opposite direction. The lower end of the looped cord passes through a tensioner adapted to be anchored to the frame of the architectural opening so that the operating cord remains in a controlled fixed location relative to the covering and close to the frame around the architectural opening. Pursuant to the present disclosure, if the tensioner is not mounted, or is not mounted correctly to place a predetermined tension in the cord, the covering may be prevented from being operated.
A releasable clamp system is positioned adjacent to the end of the roller and is operatively connected to the operating cord so that each run of the operating cord extending from the roller passes through the releasable clamp system. The releasable clamp system is movable from a locked position to an unlocked position when the tensioner is properly mounted. In one embodiment, the clamp system includes a pair of abutments positioned adjacent to each run of the operating cord as it leaves the roller, and a pair of associated movable dogs biased to selectively engage an associated run of the operating cord to pinch the cord against the abutment and thereby maintain a releasably fixed non-operative or locked position of the operating cord unless the tensioner is properly mounted. In alternative embodiments, a drive wheel on the roller serves as the abutment so the cord does not need to be engaged at all. If the tensioner is properly mounted, the clamp system becomes unlocked and the roller can be conventionally rotated with the cord to extend or retract the covering.
The clamping engagement of a dog with the cord or the drive wheel is the normal position of the clamp system so it is normally locked, but it can be selectively released by pulling the operating cord, which occurs when the tensioner is properly mounted, which moves the associated dogs away from the cord or the drive wheel against a bias applied to the dogs so that the cord is free to circulate between the dogs and their associated abutments and the covering can work properly. If the pulling force on the operating cord is released, as may occur if a tensioner is not secured in position or is secured in a position that does not apply enough pull on the cord to retain a released or unlocked position of the clamp system, the bias applied to each dog holds the dog against the associated run of the cord or the drive wheel to prevent the cord from circulating and hold the cord in a releasably fixed position so the covering cannot be operated.
In this manner, in order to render the covering operational, the operating cord must be retained in a relatively taut condition to keep the dogs separated from the cord or the drive wheel depending on the embodiment. When the cord is taut, it is confined immediately adjacent to the covering and the frame for the architectural opening on which it is mounted with the vertical runs of the cord closely spaced to minimize the risk of an infant or child becoming entangled therein. The cord may retain a circulating position when the tensioner is properly mounted in fixed relationship with the frame around the architectural opening.
Other aspects, features and details of the present disclosure can be more completely understood by reference to the following detailed description of preferred embodiments, taken in conjunction with the drawings and from the appended claims.
A retractable covering 12 for an architectural opening incorporating the operating cord system of the present disclosure can be seen in
The covering 12 used for illustrative purposes in describing the control system for the present disclosure includes a headrail 20, which is secured to a frame member 26 for the architectural opening across the top thereof. The frame also includes a bottom frame member 28 as well as vertically extending side frame members 30 used to anchor a tensioner 32 for an operating cord 34 in accordance with the present disclosure as will be discussed hereafter.
Rollers or spools used in retractable coverings typically include clutch/brake systems (not seen) which permit the roller to selectively rotate in either direction but will retain the roller in a fixed position when not being rotated. With the operating cord system of the present disclosure, the roller will operate conventionally only if the tensioner 32 is correctly mounted to maintain a released condition of a clamp system 36.
The first embodiment of the operating cord system of the present disclosure is seen best in
In
The drive wheel 38 includes circumferentially spaced, radially directed gripping teeth 42 which define saddles or pockets 44 through which the operating cord 34 extends. The teeth grip the cord as it extends partially around the wheel so that circulating movement of the operating cord, i.e. movement of the operating cord in an orbital path, will cause the drive wheel to rotate in unison therewith and consequently with the roller 18 operatively connected to the shade material 14.
In the embodiment illustrated in
Referring to
The abutments 48 used in each clamp of the clamp system are identical fixed blocks 54 which are secured to the headrail 20 and are oriented to be aligned with the path 52 through which the associated run of the operating cord 34 passes. The abutment blocks are illustrated with a pair of teeth 56 which form a gripper adapted to penetrate the operating cord to establish a positive grip thereon even though the teeth may not be necessary depending upon the coefficient of friction of the material from which the abutment is made. A serrated surface might also be used in place of the teeth or a relatively high friction material (not shown) secured to the face of the abutment block may be positioned to engage the associated run of the operating cord.
The dogs 50 associated with each clamp component 46 of the clamp system 36 while having slightly different cross-sectional configurations are preferably made of the same material and mounted in the same way so as to have a pocket 58 defined in a bottom surface thereof adapted to reciprocally fit over a seat 60 for a compression spring 62 with the upper end of the compression spring confined within a reduced diameter portion 64 of the pocket 58. The dogs are therefore biased upwardly toward the path 52 through which an associated run of the operating cord extends, and the strength of the compression spring is such that in its neutral or clamping position it forces the dog and the associated run of the operating cord into gripping engagement with the abutment as illustrated in
The dogs 50 may be made of a relatively hard material so as to provide a long wear surface across which an operating cord 34 can slidably pass. Ceramics have been found desirable for this purpose. In this embodiment of the disclosure, it will be appreciated the operating cord extends rearwardly out of the headrail even though as it will be appreciated with a later described embodiment, the operating cord could extend downwardly through an opening in the bottom of the headrail depending upon the space permitted within the architectural opening for the mounting of the covering.
Referring to
In other words, the operating cord 34, after being mounted for circulation around the drive wheel 38 of the roller 18, and the pulley 66 in the tensioner 32, may form a tight loop with the vertical runs 76 of the loop being closely spaced and closely adjacent to the frame around the architectural opening. Such an arrangement minimizes the possibility of an infant or child getting a body part entangled within the loop.
For illustrative purposes, a retractable shade material 82 is illustrated, which is different from that of the first described embodiment, and wherein front and rear sheets 84 of support material are interconnected at vertically spaced locations by horizontally extending vanes 86 with the entire shade fabric being wrappable about the roller 18 for the covering in a retracted position or unwrapped and suspended from the roller across the architectural opening as shown in
The drive wheel 38, as seen best in
Similarly to the first-described embodiment, a tensioner 32 is anchored to a side frame member 30 along the architectural opening by screw-type fasteners 68, and the tensioner includes a vertically slidable pulley 66 around which the operating cord 34 extends with the pulley being biased downwardly by a coil spring 70 whose lower end is anchored to a pin 72 in the tensioner, and its upper end to the axle 74 of the pulley. Again, the tension in the spring and the location of the tensioner along the side frame member 30 is predetermined to provide a tautness in the operating cord which assures that the vertical runs 76 of the operating cord remain in a taut condition and with enough tension to make sure the cord pulls the dogs 98 downwardly enough to overcome the bias of the shroud 90 and release the clamp so the drive wheel can be reversibly rotated by the cord.
The clamp system pursuant to this embodiment again includes two independent clamps 100 with each clamp being associated with one of the dogs 98 at the lower end of the shroud.
From the above, it will be appreciated that a retractable covering can be prevented from operating unless the tensioner is properly mounted and if the tensioner is properly mounted, the risk of an infant or child becoming entangled in the cord is minimized.
A third embodiment of the present disclosure is shown in
A roller associated with this third embodiment of the disclosure, which is not seen, may be identical to that of the first two described embodiments and again would have a toothed drive wheel 110 on one end thereof which is associated with the operating cord system of the present disclosure. A similar operating system could be provided at the opposite end of the covering for other operations even though that is not illustrated.
The drive wheel 110 again has a plurality of circumferentially spaced but radially extending teeth 112 defining saddles or seats 114 in which the operating cord 106 is positioned as it extends substantially around the drive wheel. The teeth are designed to grip the cord so that as the operating cord is circulated, the drive wheel is rotated in unison therewith so as to also rotate the roller accordingly.
In this embodiment, the lower run 104 of the operating cord 106 leaves the bottom of the drive wheel and extends out an opening 116 in the front of the headrail 118 across a smooth guide surface 120 secured in any suitable manner within the headrail. The upper run 102 of the operating cord extends off the top of the drive wheel again out an opening 122 in the front of the headrail, and it slides within a transversely arched groove (not seen) provided longitudinally in the top surface of a pivotal lock arm 124. The pivotal lock arm is mounted on a pivot pin 126 which extends through a vertical transversely extending wall 128 in the headrail and is keyed to a tensioned torque spring 130 so as to be biased in a clockwise direction as viewed in
As mentioned, the lock arm 124 is biased toward the locked position of
As with the previously described embodiments of the present disclosure, if a cord tensioner associated with this embodiment, which would be identical to that of the previous two embodiments, is properly mounted so that a predetermined amount of tension is placed in the operating cord with the cord held closely adjacent to the frame of the architectural opening, an adequate downward pull is provided on the upper run 102 of the operating cord so as to move the lock arm 124 to its unlocked position of
As can be appreciated from the above, the lock arm 124 positively engages the drive wheel for dependable operation. The torque spring 130, which biases the lock arm into its locking position, is also embedded within the headrail where it cannot be touched by a consumer making the system tamper-proof to the consumer. When the shade is shipped, it may be shipped with the shade material retracted and the lock arm 124 in its locking position. The system may also be set up and shipped such that the lower run 104 is the run of the cord which must be pulled to lower the shade. As will be appreciated from the description above, however, the lower run 104 cannot be pulled to lower or extend the shade material until the lock arm 124 is released and remains released which only occurs if the tensioner is mounted and mounted properly to the frame of the architectural opening to hold the lock arm in its released or unlocked position.
Accordingly, like the previous two embodiments, this embodiment assures that the tensioner for the cord is not only mounted but is mounted properly so the covering can operate in a desired manner and wherein a child or infant is protected from becoming entangled in the operating cord.
While the preferred embodiments of the disclosure have been discussed in detail, it should not be considered a limitation on the disclosure, but merely exemplary thereof. The disclosure is to be limited only by the following claims:
This application claims priority under 35 U.S.C. §119 to U.S. provisional patent application No. 61/428,682 entitled “Operating Cord System For Retractable Coverings For Architectural Openings” filed on Dec. 30, 2010, U.S. provisional patent application No. 61/431,302 entitled “Operating Cord System For Retractable Coverings For Architectural Openings” filed on Jan. 10, 2011, and U.S. provisional patent application No. 61/433,869 entitled “Operating Cord System For Retractable Coverings For Architectural Opening” filed on Jan. 18, 2011, which are incorporated by reference herein in their entireties.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US11/68074 | 12/30/2011 | WO | 00 | 6/12/2013 |
Number | Date | Country | |
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61428682 | Dec 2010 | US | |
61431302 | Jan 2011 | US | |
61433869 | Jan 2011 | US |