The present invention relates to an operating method for a multi-stand cold-rolling mill train for rolling a strip,
Furthermore, the present invention relates to a computer program, the computer program comprising machine code which can be executed directly by a control device for a multi-stand cold-rolling mill train.
Furthermore, the present invention relates to a data storage medium, on which a computer program of the type described above is stored in machine-readable form.
Furthermore, the present invention relates to a control device for a multi-stand cold-rolling mill train, wherein the control device is programmed with such a computer program. Finally, the present invention relates to a multi-stand rolling mill train, —wherein the cold-rolling mill train has a plurality of rolling stands through which a strip passes in succession during operation of the cold-rolling mill train,
The subjects described above are generally known. Purely by way of example, reference is made to DE 42 43 045 A1 and JP 08 090 028 A.
In the case of multi-stand cold-rolling mills, the strip thickness is usually measured downstream from the first rolling stand and downstream from the last rolling stand of the cold-rolling mill train. Strip thickness defects which arise in the intermediate rolling stands of the cold-rolling mill train are not detected until the thickness measurement is carried out downstream from the last rolling stand of the cold-rolling mill train. Owing to the principles involved, the outlet-side monitoring of the cold-rolling mill train, which entails dead times, is only able to eliminate these defects incompletely. The elimination of the thickness defects is particularly difficult in so-called mode C, in which the last rolling stand of the cold-rolling mill train is operated as a skin-pass stand with a constant rolling force. The reason for this is that the monitoring acts on the last rolling stand for which the roll nip is controlled, i.e. on the penultimate rolling stand of the cold-rolling mill train. The dead time thus comprises the time which the strip needs in order to be transported from the penultimate rolling stand of the rolling mill train to the thickness measuring device. As a result, only very poor control dynamics are achievable. As already mentioned, in skin-pass mode C the last rolling stand of the multi-stand cold-rolling mill train is operated with a constant rolling force. For this purpose, the last rolling stand is screwed down with a controlled force. On account of the rolling force control, the last rolling stand reacts to thickness defects of the strip by correspondingly yielding. The strip thickness defects thus pass through the last rolling stand of the cold-rolling mill train undiminished. If required, the outlet-side monitoring, i.e. the thickness measuring device downstream from the cold-rolling mill train, changes the pass reduction of the penultimate rolling stand of the cold-rolling mill train. On account of the large amount of dead time between the control intervention on the penultimate rolling stand of the cold-rolling mill train and the subsequent measurement by means of the thickness measuring device, however, it is only possible to sufficiently eliminate infrequent defects.
According to various embodiments, possible ways of eliminating thickness defects in the rolled strip with improved dynamics can be provided.
According to an embodiment, in an operating method for a multi-stand cold-rolling mill train for rolling a strip, an actual rolling force of a last rolling stand of the cold-rolling mill train is detected and fed to a force controlling device by means of a rolling force detection device, the force controlling device determines at least one manipulated variable on the basis of the actual rolling force fed thereto and a desired rolling force, and outputs said variable, an actual thickness of the strip is detected and fed to a thickness controlling device by means of a thickness measuring device arranged immediately downstream from the last rolling stand of the cold-rolling mill train, the thickness controlling device acts on the last rolling stand of the cold-rolling mill train, a further actual thickness of the strip is detected by means of a further thickness measuring device arranged immediately upstream from the last rolling stand of the cold-rolling mill train, speed detection devices are used to detect speeds at which the strip runs into the last rolling stand of the cold-rolling mill train and runs out of the last rolling stand of the cold-rolling mill train, the detected speeds and a predetermined final thickness, which the strip should have downstream from the last rolling stand of the cold-rolling mill train, are fed to a setpoint value determination device, the setpoint value determination device determines a desired thickness as a function of the variables fed thereto, and a further thickness controlling device acting on the penultimate rolling stand of the cold-rolling mill train is fed the desired thickness as a setpoint value and the further actual thickness as an actual value.
According to a further embodiment, the thickness controlling device may determine a setpoint value for an adjustment device for the roll nip of the last rolling stand of the cold-rolling mill train and feeds it as a setpoint value to a roll nip controlling device, an adjustment distance of the adjustment device may also be fed as an actual value to the roll nip controlling device, the roll nip controlling device may determine an adjustment command for adjusting the adjustment device on the basis of the variables (s, s*, δs1*, δs2*) fed thereto, and outputs said command to the adjustment device, and the thickness controlling device may determine a manipulated variable for the rolling speed of the last rolling stand of the cold-rolling mill train and outputs it to the last rolling stand of the cold-rolling mill train. According to a further embodiment, an eccentricity compensation value may also be fed as an additional setpoint value to the roll nip controlling device. According to a further embodiment, the manipulated variable output by the force controlling device can be fed as an additional setpoint value to the roll nip controlling device. According to a further embodiment, a strip tension prevailing in the strip between the last rolling stand and the penultimate rolling stand of the cold-rolling mill train can be detected and controlled to a desired tension by means of a tension controlling device. According to a further embodiment, the tension controlling device may act on the rolling speed of the last rolling stand or of the penultimate rolling stand of the cold-rolling mill train or on the roll nip controlling device. According to a further embodiment, the manipulated variable output by the force controlling device may act on the rolling speed of the penultimate rolling stand of the cold-rolling mill train, a strip tension prevailing in the strip between the last rolling stand and the penultimate rolling stand of the cold-rolling mill train can be detected and controlled to a desired tension by means of a tension controlling device, and the tension controlling device may act on the roll nip controlling device. According to a further embodiment, the actual thickness can also be fed to the setpoint value determination device, and the setpoint value determination device may take the actual thickness into account when determining the desired thickness. According to a further embodiment, the further thickness measuring device may determine the further actual thickness of the strip indirectly on the basis of a speed of the strip detected upstream from the penultimate rolling stand of the cold-rolling mill train, a known corresponding actual thickness of the strip and a detected speed of the strip between the penultimate rolling stand and the last rolling stand of the cold-rolling mill train.
According to another embodiment, a computer program may comprise machine code which can be executed directly by a control device for a multi-stand cold-rolling mill train, the execution of the machine code by the control device having the effect that the control device realizes the controlling devices mentioned above, controls the detection and measuring devices mentioned above and controls the adjustment elements mentioned above, and as a result the control device operates the cold-rolling mill train in accordance with an operating method as mentioned above.
According to yet another embodiment, a data storage medium may store a computer program in machine-readable form.
According to yet another embodiment, a control device for a multi-stand cold-rolling mill train may be programmed with a computer program as mentioned above such that it is able to realize the controlling devices mentioned above, control the detection and measuring devices mentioned above and control the adjustment elements mentioned above, and as a result the control device operates the cold-rolling mill train in accordance with an operating method as mentioned above.
According to yet another embodiment, in a multi-stand cold-rolling mill train, the cold-rolling mill train has a plurality of rolling stands through which a strip passes in succession during operation of the cold-rolling mill train, a rolling force detection device is assigned to the last rolling stand of the cold-rolling mill train and can be used to detect an actual rolling force of the last rolling stand, a thickness measuring device, which can be used to detect an actual thickness of the strip, is arranged immediately downstream from the last rolling stand of the cold-rolling mill train, and the cold-rolling mill train has a control device as described above, and this control device is connected to the rolling stands of the cold-rolling mill train, to the rolling force detection device and to the thickness measuring device by a data link, such that the control device operates the cold-rolling mill train in accordance with an operating method as described above.
Further advantages and details will become apparent from the following description of exemplary embodiments in combination with the drawings, in which, in outline form:
In the case of an operating method of the type described above, it is provided according to various embodiments
An advantageous configuration of various embodiments consists
An eccentricity compensation value is preferably also fed as an additional setpoint value to the roll nip controlling device. This measure makes it possible to compensate for eccentricity-related strip thickness defects.
It is also preferably provided that the manipulated variable output by the force controlling device is fed as an additional setpoint value to the roll nip controlling device. As a result of this configuration, the force controlling device is superposed on the roll nip controlling device, and as a result the last rolling stand of the cold-rolling mill train is operated directly with a controlled force. Alternatively, it is possible
In this case, the last rolling stand of the cold-rolling mill train is subjected to indirect force control.
According to various embodiments, it is also provided
This configuration produces even better control results.
It is possible to configure the further thickness measuring device in a conventional manner. Alternatively, it is possible that the further thickness measuring device determines the further actual thickness of the strip indirectly on the basis of a speed of the strip detected upstream from the penultimate rolling stand of the cold-rolling mill train, a known corresponding actual thickness of the strip and a detected speed of the strip between the penultimate rolling stand and the last rolling stand of the cold-rolling mill train. In terms of programming, the object is also achieved by a computer program having the features of claim 10. In this case, the computer program comprises machine code which can be executed directly by a control device for a multi-stand cold-rolling mill train. The execution of the machine code by the control device has the effect that the control device realizes the controlling devices mentioned above, controls the detection and measuring devices mentioned above and controls the adjustment elements mentioned above. As a result, the control device operates the cold-rolling mill train in accordance with an operating method of the type described above.
The object is also achieved by a data storage medium, on which a computer program of the type described above is stored in machine-readable form.
In terms of a device, the object is achieved by a control device for a multi-stand cold-rolling mill train, wherein the control device is programmed with a computer program of the type described above. The control device is thereby able to realize the corresponding controlling devices, control the corresponding detection and measuring devices and control the corresponding adjustment elements, and as a result the control device operates the cold-rolling mill train in accordance with an operating method of the type described above.
In terms of a system, the object is achieved by a multi-stand cold-rolling mill train having the features of claim 13. The multi-stand cold-rolling mill train has a plurality of rolling stands through which a strip passes in succession during operation of the cold-rolling mill train. A rolling force detection device is assigned to the last rolling stand of the cold-rolling mill train and can be used to detect an actual rolling force of the last rolling stand. A thickness measuring device, which can be used to detect an actual thickness of the strip, is arranged immediately downstream from the last rolling stand of the cold-rolling mill train. The cold-rolling mill train has a control device of the type described above, and this control device is connected to the rolling stands of the cold-rolling mill train, to the rolling force detection device and to the thickness measuring device by a data link, such that the control device operates the cold-rolling mill train in accordance with an operating method of the type described above.
According to
The cold-rolling mill train also has a control device 6. The control device 6 is connected to the rolling stands 1 to 4 of the cold-rolling mill train by a data link. The control device 6 operates the cold-rolling mill train in accordance with one of the operating methods which will be explained in more detail below in conjunction with
The computer program 7 may already have been stored in the control device 6 during the production of the control device 6. Alternatively, it is possible to feed the computer program 7 to the control device 6 via a computer-computer link. The computer-computer link in this respect is not shown in
According to
In particular, the thickness controlling device 11 determines a setpoint value s* for an adjustment device 12. The adjustment device 12 can be used to set a roll nip of the last rolling stand 4 of the cold-rolling mill train. The thickness controlling device 11 feeds the determined setpoint value s* as setpoint value s* to a roll nip controlling device 13. An adjustment distance s of the adjustment device 12 is also fed as actual value s to the roll nip controlling device 13. The roll nip controlling device 13 determines an adjustment command Q for adjusting the adjustment device 12 on the basis of the variables s*, s fed thereto. It outputs the adjustment command Q to the adjustment device 12.
According to
Furthermore, the thickness controlling device 11 determines a further manipulated variable δv*, which acts on the rolling speed of the last rolling stand 4 of the cold-rolling mill train.
According to
According to
The procedure explained above in conjunction with
According to
In the configuration according to
Furthermore, in the configuration according to
As a result, the configuration according to
Various advantageous refinements are also possible in the case of the configuration according to
Furthermore, it is possible that the further actual thickness d′ of the strip 5 is detected and fed to the thickness controlling device 11 by means of the further thickness measuring device 16. In this case, too, the thickness controlling device 11 can vary a manipulated variable s* acting on the last rolling stand 4 of the cold-rolling mill train on the basis of the detected further actual thickness d′ of the strip 5.
Furthermore, it is possible to operate the cold-rolling mill train in accordance with an operating method which is explained in more detail below in conjunction with
In the configuration according to
Furthermore, in the configuration according to
For correct control, the further thickness controlling device 11 requires both the further actual thickness d′ and a desired thickness d′*. The desired thickness d′* is determined by means of a setpoint value determination device 18. For this purpose, speed detection devices 19, 20 are present. The speed detection devices 19, 20 are used to detect speeds v′, v at which the strip 5 runs into the last rolling stand 4 of the cold-rolling mill train and runs out of the last rolling stand 4 of the cold-rolling mill train. The detected speeds v′, v and a final thickness d*, which the strip 5 should have downstream from the last rolling stand 4 of the cold-rolling mill train, are fed to the setpoint value determination device 18. The setpoint value determination device 18 determines the desired thickness d′* as a function of the variables d*, d, v′, v fed thereto, and feeds said thickness as setpoint value d′* to the thickness controlling device 11.
The formula for determining the desired thickness d* follows from the continuity equation. This is because the following should apply:
d′*·v′=d*·v (1)
The speeds v, v′ can be determined in different ways. By way of example, it is possible that, according to
In the configuration according to
Better dynamics can also be achieved in the configuration according to
As a further configuration of the operating method according to
According to
Furthermore, at a location arranged upstream from the penultimate rolling stand 3—this can alternatively be a location between the penultimate rolling stand 3 and the third-last rolling stand 2 or a location even further away from the penultimate rolling stand 3—a speed v0 of the strip 5 and the strip thickness d0 present at this location are detected and fed to the further thickness measuring device 16. By way of example, an inlet thickness d0 of the strip 5 can be detected by means of an additional thickness measuring device 23 on the inlet side of the cold-rolling mill train. Analogously, a corresponding inlet-side strip speed v0 can be detected on the inlet side of the cold-rolling mill train—for example by detecting the circumferential speed of rollers of an upstream tension bridle 24.
The displacement of the respective locations of the strip 5, for which the inlet thicknesses d0 have been detected, is monitored through the cold-rolling mill train. At the correct point in time, the further actual thickness d′ is determined by means of the further thickness measuring device 16. The further actual thickness is determined here on the basis of the following relationship:
d′·v′=d0·v0 (2)
where v0 and v′ are the currently detected speeds. d0 is the initial thickness d0 of the strip 5 which that location of the strip 5 currently running out of the penultimate rolling stand 3 has been detected to have by the additional thickness measuring device 23.
The various controlling devices 11, 11′, 13, 15 and 17 and also the setpoint value determination device 18 are generally implemented as software. They are thus parts of the computer program 7. The execution of the computer program 7 by the control device 6 therefore has the effect that the control device 6 realizes the corresponding controlling devices 11, 11′, 13, 15 and 17 and the setpoint value determination device 18. Furthermore, owing to the execution of the machine code 8, the control device 6 controls the detection devices 14, 19, 20 and the adjustment elements 12 (and others). As a result, the control device 6 therefore operates the cold-rolling mill train in accordance with one of the operating methods described above. Furthermore, it goes without saying that the control device 6 is also connected to said devices 10, 12, 14, 16, 19, 20, etc. by a data link.
The various embodiments have many advantages. In particular, the contradiction “constant rolling force control at the last rolling stand 4 for skin-pass operation” and “utilization of the actuating action of the screw-down of the last rolling stand 4 for reducing thickness defects”, which is considered to be inextricable in the prior art, is overcome according to various embodiments. Both the requirements imposed on skin-pass operation and the requirements imposed on the dimensional stability of the finished strip 5 are taken into consideration. Dynamics previously considered not to be possible compared to the prior art are nevertheless obtained. The above description serves exclusively to explain the present invention. The scope of protection of the present invention should be determined, however, exclusively by the appended claims.
Number | Date | Country | Kind |
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10 2008 014 304.9 | Mar 2008 | DE | national |
This application is a U.S. National Stage Application of International Application No. PCT/EP2009/052697 filed Mar. 9, 2009, which designates the United States of America, and claims priority to DE Application No. 10 2008 014 304.9 filed Mar. 14, 2008. The contents of which are hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2009/052697 | 3/9/2010 | WO | 00 | 9/1/2010 |