Patent Grant
8898871
This is the U.S. national stage application which claims priority under 35 U.S.C. §371 to International Patent Application No.: PCT/JP2011/060227 filed on Apr. 27, 2011, which claims priority to Japanese Patent Application Nos. 2010-105928 filed on Apr. 30, 2010, 2010-105883, filed on Apr. 30, 2010, and 2010-105881 filed on Apr. 30, 2010 the disclosures of which are incorporated by reference herein their entireties.
The present invention relates to an operation cord that is suitably used in a horizontal blind, a vertical blind, a shade, a screen window, an up-down sliding window, an awning, a skylight window, a laundry pole, and other apparatuses, and an operation apparatus for operating a shielding material of a sunlight shielding apparatus, such as a horizontal blind, pleated screen, or tuck-up curtain.
(1) Operation Cord
There is a type of horizontal blind where an endless operation cord is engaged with a pulley which is rotatably supported by an edge of a head box. When operating the operation cord to rotate the pulley, a force is transmitted to a slat drive mechanism in the head box. Thus, it is possible to perform a slat elevation operation and a slat angle adjustment operation. There is also known a technology of operating a vertical blind by rotating an operation cord around a pulley. An operation cord is also used in apparatuses using a windup-type insect screen in place of a sunlight shielding material, elevation apparatuses for up/down window, and elevation apparatuses for laundry pole or the like.
Such an operation cord is an endless cord formed by welding or swaging both ends of a cord which is formed of a synthetic resin in the form of a string (for example, see Patent Documents 1 to 3). As described in Patent Document 4, by engaging such an operation cord with recesses formed on the peripheral surface of a pulley inside a pulley case that houses the pulley, the pulley can be rotationally driven.
(2) Ball Chain
A ball chain may be used as an example of an operation cord.
A ball chain is formed, for example, by molding synthetic-resin balls on a string-shaped, synthetic-resin cord at regular intervals and fixing the balls to the cord. By sequentially engaging the balls with recesses formed on the peripheral surface of a pulley, the pulley can be rotationally driven.
Such a ball chain typically has an endless structure where both ends of a cord having many molded balls attached thereto are coupled together via a connector. For a horizontal blind, where a slat up/down operation is performed by rotating a ball chain about a pulley one or more times, the shape of balls on a ball chain coupling portion and the interval between the balls must be the same as those on other portions.
In such a case, there is proposed a ball chain where a ball on a coupling portion is divided into two portions and the divided portions are fitted with each other to form a ball. (See Patent Document 5)
Where an endless ball chain is suspended from a pulley as described above, the endless edge of the ball chain may be caught on a dweller or another mobile object moving in the room.
For this reason, a coupling portion included in an endless ball chain needs to have a fail-safe function of, when an excessive pull force exceeding a pull force applied in a normal operation is applied to the coupling portion, cutting the coupling portion by means by the pull force to ensure the safety of the dweller and prevent damage to such as the pulley with which the ball chain is engaged. Such a fail-safe function can release the ball chain caught on the dweller or the like to allow the dweller or the like to move, as well as to prevent damage to such as the pulley or the like with which the ball chain is engaged.
Patent Documents
(1) Operation Cord
For a firmly fixed, endless operation cord as described above, detaching it from the blind requires cutting it or releasing the swaged portion. Accordingly, it is not easy to detach the operation cord once and then reattach it to the blind to use.
The object of a first aspect of the present invention is to provide an endless operation cord that is easy to replace.
(2) Ball Chain
Where the divided portions of a ball chain as described above are fitted with each other to form a coupling portion, providing the coupling portion with a sufficient holding force requires fitting the coupling portion by a press force which is not smaller than the holding force. Such fitting requires a predetermined tool. Accordingly, it is not easy to recouple the coupling portion which has been cut by an excessive pull force.
The object of a second aspect of the present invention is to provide a cord coupling portion that can reliably couple the cord with a slight operation force and in such a manner that the coupling can be checked, as well as can obtain a sufficient holding force.
A ball chain as described above is formed so that the pitch between balls included in the ball chain is approximately the same as that between recesses and protrusions of the pulley with which the ball chain is engaged. Thus, the balls of the hall chain smoothly engage with the pulley.
However, when the coupling portion of the ball chain engages with a pulley, the balls of the coupling portion and balls preceding or following the balls engage with the recesses of the pulley. Thus, a pull force is applied to the coupling portion in a direction of separating the coupling portion, detaching the coupling portion.
When the ball chain is cut with in a state where the coupling portion is not engaged with the pulley, it is easy to recouple the coupling portion to restore the ball chain to an endless state. However, when the ball chain is detached in a state where the coupling portion engages with the pulley, the ball chain is dropped out of the pulley. This cause a problem that bothersome tasks are required to engage the ball chain with the pulley again and restore the ball chain into an endless state.
The object of a third aspect of the present invention is to provide an operation apparatus for a sunlight shielding apparatus that, when the coupling portion of a ball chain is engaged with a pulley during a normal operation, can prevent detachment of the coupling portion.
That is, the object of the present invention is to provide an operation cord that can easily be coupled and uncoupled, and an operation apparatus for a sunlight shielding apparatus including such an operation cord.
The above-mentioned problem can be solved by at least one of the first to third aspects of the present invention. The features of the first to third aspects described below can be combined, and combining them allows more favorable effects to be obtained.
(First Aspect of Present Invention)
According to a first aspect of the present invention, an operation cord is provided. The operation cord includes: a main cord having one and the other ends; a first coupling part disposed at the one end; and a second coupling part disposed at the other end. The first and second coupling parts can be coupled together directly or via a coupling member and can be coupled or uncoupled by means of a relative rotation between the adjacent coupling parts or between the adjacent coupling parts and coupling member or a relative movement in a direction other than a length direction of the main cord between the adjacent coupling parts or between the adjacent coupling parts and coupling member.
During use, the operation cord of the first aspect of the present invention can be used as an endless operation cord by coupling the first and second coupling parts together. During non-use or during exchange of the operation cord, it can be unlooped by releasing the coupling between the first and second coupling parts by means of a relative rotation between the adjacent coupling parts or between the adjacent coupling parts and coupling member or a relative movement in a direction other than a length direction of the main cord between the adjacent coupling parts or between the adjacent coupling parts and coupling member. The expression “between the adjacent coupling portions or between the adjacent coupling parts and coupling member refers to between the first and second coupling parts when the first and second coupling parts are directly coupled together; it refers to between the first coupling part and the coupling member or between the second coupling part and the coupling member when the first and second coupling parts are coupled together via the coupling member.
According to the first aspect of the present invention (1) During nonuse of the operation cord, an accident can be prevented by releasing the coupling between the coupling parts to unloop the operation cord; (2) the operation cord can be detached from the blind or the like without having to cut the operation cord; and (3) the operation cord can be easily replaced with another.
Operation cords are known which when is divided and unlooped when abrupt shock is given to the operation cord in the length direction thereof (for example, JP-A-2003-184456). However, the present invention differs from such operation cords in the following points.
(1) The object of the first aspect of the present invention is to solve various problems of an endless operation cord by easily looping or unlooping the operation cord. On the other hand, the object of the known invention is to ensure the safety by unlooping an operation cord when abrupt shock is given to the operation cord. Therefore, both differ from each other in basic object (note that the operation cord of the present invention can be also configured so that the operation cord is divided and unlooped when abrupt shock is given to the operation cord in the length direction thereof, although this configuration is not essential).
(2) The direction of a force applied to the operation cord of the present invention when looping or unlooping it differs from the length direction of the operation cord. Accordingly, the magnitude of a force for looping or unlooping the operation cord may be smaller than a force applied to the operation cord in a normal operation (referred to as “operation force”). As a result, the operation cord can be looped or unlooped even at home without having to use a special jig. On the other hand, the above-mentioned known invention resiliently fits the fitting protrusion and fitting hole formed at both ends of the operation cord with each other. Accordingly, the direction of a looping or unlooping force agrees to the length direction of the operation cord. In this case, the magnitude of the looping or unlooping force needs to be larger than the operation force. The reason is that a looping or unlooping force smaller than the operation force allows the operation cord to be unlooped during a normal operation. However, if the looping or unlooping force is large, it is difficult to loop the operation cord without using a jig. Accordingly, it is difficult for the above-mentioned known invention to loop the operation cord at home.
Hereafter, various embodiments of the first aspect of the present invention will be described. Various embodiments described below can be combined.
In an example, the first coupling part includes an axial fitting protrusion, the second coupling part has a fitting hole into which the fitting protrusion can be fitted, and the fitting protrusion can be fitted into the fitting hole by inserting the fitting protrusion into the fitting hole and then rotating the fitting protrusion.
In an example, the fitting protrusion includes a swelled portion having a diameter larger than a diameter of a base end thereof, and the fitting hole is provided with a locking portion configured to engage with the swelled portion.
In an example, the swelled portion and the inner peripheral surface of the fitting hole are provided with positioning means configured to determine the rotation position of the fitting protrusion.
In an example, the position at which the fitting protrusion is fitted into the fitting hole is a position to which the fitting protrusion is brought through a rotation by 90 degrees after inserted in the fitting hole.
In an example, the first coupling part has a fitting hole, the second coupling part includes a fitting protrusion which can be fitted into the fitting hole, and the fitting hole is configured so that the fitting protrusion can be inserted into the fitting hole in a direction perpendicular to an axis of the main cord.
In an example, the fitting protrusion is axial, the fitting hole has a diameter which allows the fitting protrusion to be inserted into the fitting hole, as well as an open groove which allows the fitting protrusion to be pulled out in the axis direction of the main cord, and the width of the open groove is narrower than the diameter of the fitting protrusion.
In an example, one or both of the first and second coupling parts have a color different from that of the main cord.
In an example, the first and second coupling parts can be coupled together via the coupling member, the first and second coupling parts each have an axial fitting protrusion, the coupling member has a tubular shape which allows the fitting protrusions to be fitted with each other as opposed to each other, the fitting protrusions each have, at a front end thereof, a swelled portion having a diameter larger than a diameter of a base end thereof, and the coupling member is provided with a locking portion configured to engage with the swelled portion when the swelled portion is inserted and rotated.
In an example, the swelled portion and the inner peripheral surface of the coupling member are provided with positioning means configured to determine the rotation position of the fitting protrusion.
In an example, the fitting angle at which the pair of fitting protrusions are fitted into the coupling member is relatively shifted.
In an example, the fitting angle is an angle such that the center lines of the fitting protrusions intersect each other at a right angle.
In an example, the fitting protrusion is outsert-molded on the main cord.
In an example, the fitting protrusion is a solid body.
In an example, first and second coupling parts can be coupled together via a coupling member, the first and second coupling parts each have a fitting hole, the coupling member includes a pair of fitting protrusions which can be inserted into the fitting holes and a shaft for coupling the fitting protrusions, and the fitting hole is configured so that the fitting protrusion can be inserted into the fitting hole in a direction perpendicular to the axis of the main cord.
In an example, the fitting protrusion is axial, the fitting hole has a diameter which allows the fitting protrusion to be inserted into the fitting hole, as well as an open groove which allows the fitting protrusion to be pulled out in an axis direction of the main cord, and the width of the open groove is narrower than the diameter of the fitting protrusion.
In an example, the coupling member has a color different from that of the main cord.
In an example, balls formed of a synthetic resin are disposed at regular intervals on the main cord.
In an example, the main cord is provided with hemispheroids at both ends thereof, a first coupling part includes a first coupling member including a hemispheroid, a second coupling part includes a second coupling member including a hemispheroid, and the first and second coupling members are fixed to the main cord by fixing the hemispheroids thereof to the hemispheroids at both ends of the main cord.
In an example, a first coupling part includes a first coupling member including a coupling cord, a second coupling part includes a second coupling member including a coupling cord, and the first and second coupling members are fixed to the main cord by inserting the coupling cords into axes of both ends of the main cord and sewing the coupling cords.
In an example the first and second coupling parts are formed so that outer diameters thereof in a transverse direction are equal to or smaller than the maximum diameter of the main cord.
In an example, the main cord is formed so that diameters closer to both ends become smaller.
In an example, the main cord is provided with flanges at both ends thereof, and the first and second coupling parts include first and second coupling members, respectively, each coupling member including a locking portion configured to engage with the flange.
In an example, the main cord is provided with balls at both ends thereof, and the first and second coupling parts include first and second coupling members, respectively, each coupling member including a locking portion configured to engage with the ball.
In an example, the first and second coupling members each have an external dimension larger than an interval between a pulley and a pulley case.
(Second Aspect of Present Invention)
According to a second aspect of the present invention, an operation cord is provided. In the cord whose both ends are coupled together via a coupling portion, the coupling portion includes a first coupling member including an axial fitting protrusion and a second coupling member having a fitting hole into which the fitting protrusion can be fitted, the fitting protrusion can be fitted into the fitting hole by inserting the fitting protrusion into the fitting hole and then rotating the fitting protrusion, and the first coupling member is provided with indication means configured to indicate that the fitting protrusion is fitted into the fitting hole.
In an example, the first and second coupling members are molded from a synthetic resin, the second coupling member is formed in the form of a tube into which the fitting protrusions of the first coupling members forming a pair can be fitted from both sides of the tube, the first and second coupling members are each provided with positioning means configured to position the fitting protrusion at a fitting position, and the first coupling members are provided with fitting marks as the indication means, the fitting marks being positioned so as to be opposed to each other in a positioning operation using the positioning means.
In an example, the fitting marks are recesses formed near contact surfaces between the first and second coupling members on the outer peripheral surfaces of the first coupling members.
In an example, the first coupling member is positioned at the fitting position with respect to the second coupling member by rotating the first coupling member clockwise.
In an example, the first and second coupling members are molded from a synthetic resin, the first and second coupling members are each provided with positioning means configured to position the fitting protrusion at a fitting position, and the first and second coupling members are provided with fitting marks, respectively, as the indication means, the fitting marks being positioned so as to be opposed to each other in a positioning operation using the positioning means.
In an example, the fitting marks are recesses formed near contact surfaces between the first and second coupling members on the outer peripheral surfaces of the first and second coupling members.
According to the second aspect of the present invention, it is possible to provide a cord coupling portion that can couple the cord reliably with a slight operation force in a manner where checking is possible as well as can obtain a sufficient holding force.
(Third Aspect of Present Invention)
According to a third aspect of the present invention, an operation apparatus for a sunlight shielding apparatus is provided. In the sunlight shielding apparatus, an endless operation cord is suspended from a pulley which is rotatably supported by a head box; and the pulley is rotated on the basis of an operation of the operation cord to drive a shading material. The ball chain is an endless ball chain coupled via a coupling ball having a fail-safe function, and a pitch between the coupling ball and a ball adjacent to the coupling ball is larger than a pitch between other balls.
In an example, a pitch between a recess and a protrusion of the pulley is the same as a pitch between balls of the ball chain, and a pitch between the coupling ball and a ball adjacent to the coupling ball is larger than a pitch between other balls.
In an example, the pitch between the coupling ball and the ball adjacent to the coupling ball is made larger than the pitch between the other balls by increasing a diameter of the coupling ball.
In an example, the pitch between the coupling ball and the ball adjacent to the coupling ball is made larger than the pitch between the other balls by increasing a length of a coupling cord coupling the coupling ball and the ball adjacent to the coupling ball.
In an example, the pitch between the coupling ball and the ball adjacent to the coupling ball is made larger than the pitch between the other balls by increasing a diameter of the coupling ball and increasing a length of a coupling cord coupling the coupling ball and the ball adjacent to the coupling ball.
According to the third aspect of the present invention, an operation apparatus for a sunlight shielding apparatus can be provided that when the coupling portion of a ball chain engages with a pulley, can prevent uncoupling of the coupling portion.
Hereafter, various embodiments of the present invention will be described. While embodiments based on first to third aspects of the present invention will be described for the sake of convenience, embodiments including two or more features of the first to third embodiments are also possible. Accordingly, the embodiments based on the first to third aspects of the present invention described below can be combined. For numerals given to elements, the same numerals may be given to different elements in different embodiments.
Hereafter, a first embodiment of the first aspect of the present invention will be described with reference to
In this embodiment, an “operation cord” of the claims is a ball chain 9; a “first coupling part” includes a first coupling member 27 including a hemispheroid 20; and a “second coupling part” includes a second coupling member 28 including a hemispheroid 24. Balls 15 of a synthetic resin are disposed on a main cord 14 at regular intervals. The first coupling member 27 and the second coupling member 28 are fixed to the main cord 14 by fixing the hemispheroids 20, 24 to hemispheroids 15a at both ends of the main cord 14.
Hereafter, this embodiment will be described in more detail.
In a horizontal blind shown in
Hoisting cords 5 are inserted into the slats 3 near the positions at which the slats 3 are supported by the ladder tapes 2, and the bottom rail 4 is suspended and supported by the bottom ends of the hoisting cords 5. The top ends of the hoisting cords 5 are wound around a winding shaft 7 which is rotatably supported by a supporting member 6 disposed in the head box 1.
A pulley 8 is rotatably supported by an end of the head box 1, and an endless ball chain 9 is engaged with the pulley 8. Rotations of the pulley 8 in a forward or reverse direction made by operating the ball chain 9 are transmitted to the winding shaft 7 via a gear box 10, a hoisting shaft 12a, and the like. Thus, the winding shaft 7 rotates to wind or unwind the hoisting cords 5, raising or lowering the slats 3 and the bottom rail 4.
Further, rotations of the pulley 8 are transmitted to a tilt drum 13 via the gear box 10, a tilt unit 11, a tilt shaft 12b, and the like. Thus, the tilt drum 13 makes rotations, which are then transmitted to the slats 3 via the ladder tapes 2 to rotate the slats 3.
Referring now to
Both ends of the main cord 14 are coupled together by a coupling portion 16 to form the endless ball chain 9. As shown in
In the first coupling member 27, a hemispheroid 20 having a shape of half the ball 15 is outsert-molded at an end of a coupling cord 19 made of the same material as that of the main cord 14, and a first fitting part 29 is formed at the other end thereof. The interval between the hemispheroid 20 and the first fitting part 29 is the same as the interval between the balls 15.
The hemispheroid 20 and the first fitting part 21 are formed of the same material as that of the balls 15 at both ends of the coupling cord 19.
The base end of the first fitting part 29 is formed into a hemispheroid similar to that of the end of the ball 15. Formed at the front end thereof is a fitting protrusion 30 having a bale-shaped cross-section obtained by cutting off both sides of a round shank in parallel.
As shown in
As shown in
The base end of the second fitting part 34 is formed into a hemispheroid similar to the end of the ball 15, and a fitting hole 35 is formed at the center of the front end surface of the second fitting part 34. As shown in
As shown in
A ridge 36 which can engage with the trough 32 is formed on one side of the inner peripheral surface of the deep section of the fitting hole 35. The ridge 36 is formed on a short axis L2 which intersects a long axis L1 of the opening portion of the fitting hole 35 at a right angle.
To couple the first fitting part 29 and the second fitting part 34 thus configured, the swelled portion 31 of the fitting protrusion 30 is inserted into the fitting hole 35, and the first fitting part 29 is rotated in either direction in this status. Thus, the trough 32 of the swelled portion 31 engages with the ridge 36 in the fitting hole 35, achieving positioning. As a result, as shown in
The force for holding this engagement is set to a magnitude such that the fit between the fitting protrusion 30 and fitting hole 35 is not released by a normal pull force applied to the ball chain 9 in a usual slat up/down operation and a slat angle adjustment operation. Only when a great pull force that exceeds the normal pull force is applied to the ball chain 9, the opening portion of the fitting hole 35 is enlarged by the resiliency of the synthetic resin and thus the swelled portion 31 is pulled out of the fitting hole 35. As a result, the fit between the fitting protrusion 30 and the fitting hole 35 is released.
The first fitting part 29 and the second fitting part 34 are formed so that the external shape thereof is the same as that of the ball 15 in a state where the fitting protrusion 30 is fitted in the fitting hole 35.
The hemispheroids 20, 24 of the first and second coupling members 27, 28 are fixed (welded, bonded, etc.) to the hemispheroids 15a which are outsert-molded on both ends of the main cord 14, forming balls each having the same shape as that of the ball 15. When the fitting protrusion 30 is fitted in the fitting hole 35, the endless ball chain 9 is formed.
In the ball chain 9 thus configured, balls having the same shape are formed at regular intervals along the total length of the main cord 14 of the ball chain 9 and the coupling cords 19, 23 of the coupling portion 16. Therefore, the ball chain 9 can rotate around the pulley 8 unlimitedly.
The ball chain thus configured can show the following effects.
(1) Balls having the same shape are formed at regular intervals along the total length of the main cord 14 of the ball chain 9 and the coupling cords 19, 23 of the coupling portion 16. Therefore, it is possible to rotate the ball chain 9 around the pulley 8 unlimitedly to perform a slat up/down operation.
(2) As shown in
(3) When replacing the ball chain 9, it is unlooped. Thus, the ball chain 9 can be detached without having to cut it.
(4) When mounting the ball chain 9, it becomes engaged with the pulley in an unlooped state. Thus, the ball chain 9 can be mounted without having to detach the pulley cover or pulley. Note that the pulley cover or pulley may be detached to mount the ball chain 9.
(5) By fitting the fitting protrusion 30 of the coupling portion 16 into the fitting hole 35 again after the fit therebetween is released, the endless ball chain 9 can be reconstructed easily.
(6) A configuration is adopted where the fitting protrusion 30 is fitted into the fitting hole 35 by inserting the swelled portion 31 of the fitting protrusion 30 into the fitting hole 35 and then rotating it by 90 degrees. As a result, it is possible to obtain a sufficient holding force to hold the fitting protrusion 30 within the fitting hole 35 while minimizing the operation force for fitting the fitting protrusion 30 into the fitting hole 35.
(7) Since the operation force for fitting the fitting protrusion 30 into the fitting hole 35 is minimized, it is possible to fit the fitting protrusion 30 into the fitting hole 35 again without using a tool. Therefore, when the coupling portion 16 is uncoupled, the dweller can easily restore the fit.
(8) The chamfered edges 33 provided at the front end of the fitting protrusion 30 allow the fitting protrusion 30 to be easily fitted into the fitting hole 35.
(9) The base end of the fitting protrusion 30 can rotatably be supported by the arc-shaped surfaces of the locking portions 37.
The above embodiment may be carried out in the following mode.
Hereafter, a second embodiment of the first aspect of the present invention will be described with reference to
This embodiment is similar to the first embodiment but differs therefrom in the configuration of the coupling portion 16. In this embodiment, an “operation cord” of the claims is a ball chain 9; a “first coupling part” and a “second coupling part” are each composed of a first coupling member 41 including a hemispheroid 20; and the “first coupling part” and the “second coupling part” can be coupled together via a second coupling member 42. The pair of first coupling members 41 are fixed to the main cord 14 by fixing the hemispheroids 20 to the hemispheroids 15a at both ends of the main cord 14.
Hereafter, this embodiment will be described in more detail.
As shown in
As shown in
The hemispheroid 20 and the first fitting part 43 are formed of the same material as that of the ball 15 at both ends of the coupling cord 19.
The base end of the first fitting part 43 is formed into a hemispheroid similar to the end of the ball 15. Formed at the front end thereof is a round axial fitting protrusion 45.
As shown in
As shown in
The second coupling member 42 is molded into a tubular shape from the same synthetic resin as that of the first fitting part 43 and the balls 15, 44 and serves as a second fitting part having a fitting hole. As shown in
A circular hole 50 having a diameter which allows the front end of the fitting protrusion 45 to rotate is formed inside the second coupling member 42. Formed at opening edges in the short-axis direction of the bale shape of the opening portion 49a are locking portions 51a, 51b for preventing the swelled portion 46 from coming out of the circular hole 50. Formed at opening edges in the short-axis direction of the bale shape of the opening portion 49b are locking portions 51c, 51d for preventing the swelled portion 46 from coming out of the circular hole 50.
Ridges 52 configured to engage with the troughs 47 are formed on the inner peripheral surface of the circular hole 50 inside the locking portions 51a, 51c.
To couple the first coupling member 41 and the second coupling member 42, the fitting protrusion 45 of the first fitting part 43 is inserted into the opening portion 49a of the second coupling member 42, and the first fitting part 43 is rotated clockwise relative to the second coupling member 42. Thus, the troughs 47 of the swelled portion 45 becomes engaged with the ridges 52 in the circular hole 50. As a result, the rotation-restriction portions 48 move from corners of the bale shape of the opening portion 49a to adjacent corners, achieving positioning as shown in
Similarly, the first coupling member 41 is positioned by inserting it into the other opening portion 49b of the second coupling member 42 and rotating it by 90 degrees. As a result, as shown in
In this state, the swelled portions 46 of the fitting protrusions 45 of the first coupling members are engaged with the locking portions 51a to 51d of the second coupling member 42, and are held within the circular hole 50 of the second coupling member 42.
The holding force for holding this engagement is set to a magnitude such that the fitting protrusion 45 does not come out of the second coupling member 42 by a normal pull force applied to the ball chain 9 in a usual slat up/down operation and a slat angle adjustment operation. Only when a great pull force that exceeds the normal pull force is applied to the ball chain 9, the opening portions 49a, 49b of the second coupling member 42 are enlarged due to the resiliency of the synthetic resin of the second coupling member 42 by the swelled portions 46 of the fitting protrusions 45. Thus, the fitting protrusions 45 are uncoupled from the second coupling member 42.
The external shape in a state where the first fitting parts 43 are fitted with both sides of the second coupling member 42 is so designed as to be the same as that of the ball 15.
The hemispheroids 20 of the first coupling members 41 are welded and fixed to the hemispheroids 15a formed on both ends of the main cord 14, forming balls having the same shape as the ball 15. By coupling the first coupling members 41 via the second coupling member 42, the endless ball chain 9 is formed.
In the ball chain 9 thus configured, balls having the same shape are formed at regular intervals along the total length of the main cord 14 of the ball chain 9 and the coupling cord 19 of the coupling portion 16. Therefore, the ball chain 9 can be rotated around the pulley 8 unlimitedly.
The ball chain thus configured can show the following effects.
(1) Balls having the same shape are formed at regular intervals along the total length of the main cord 14 of the ball chain 9 and the coupling cord 19 of the coupling portion 16. Therefore, it is possible to rotate the ball chain 9 around the pulley 8 unlimitedly so as to perform a slat up/down operation.
(2) By releasing the fit between the first fitting part 43 and the second coupling member 42 and thus unlooping the ball chain 9 during non-use of the blind, the dweller can be prevented from tripping over the ball chain 9 and thus causing an accident.
(3) By unlooping the ball chain 9 to replace it, the ball chain 9 can be detached without having to cut it.
(4) By engaging the non-looped ball chain 9 with the pulley, the ball chain 9 can be mounted without having to detach the pulley cover or pulley.
(5) By fitting the first coupling members 41 into the second coupling member 42 again after the fit in the coupling portion 16 is released, the endless ball chain 9 can be reconstructed easily.
(6) A configuration is adopted where the fitting protrusions 45 are fitted into the second coupling member 42 by inserting fitting protrusions 45 into the opening portions 49a, 49b of the second coupling member 42 and then rotating them by 90 degrees. As a result, it is possible to obtain a sufficient holding force to hold the fitting protrusions 45 within the second coupling member 42 while minimizing the operation force for fitting the fitting protrusions 45 into the second coupling member 42.
(7) The first coupling members 41 coupled via the second coupling member 42 are held at angles such that center lines of the fitting protrusions 45 intersect each other at a right angle. Therefore, when a pull force is applied to the fitting protrusion 45, the swelled portions 46 of the fitting protrusion 45 work on the opening portions 49a, 49b of the second coupling member 42 in directions which are different from each other by 90 degrees, that is, the swelled portions 46 work on the second coupling member 42 so as to expand the second coupling member 42 in four directions from the center thereof. Thus, the holding force can be easily ensured.
(8) Since the operation force for fitting the fitting protrusions 45 into the cylindrical second coupling member 42 is minimized, the fitting protrusions 45 can be fitted into the second coupling member 42 again without using a tool. Therefore, even when the coupling portion 16 is uncoupled, the dweller can easily restore the fit.
The above embodiment may be carried out in the following mode.
Hereafter, a third embodiment of the first aspect of the present invention will be described with reference to
This embodiment is similar to the second embodiment but differs therefrom in the configuration of the coupling portion 16. In this embodiment, an “operation cord” of the claims is a ball chain 9; a “first coupling part” and a “second coupling part” is each composed of a first coupling member 17 including a hemispheroid 20; and the “first coupling part” and the “second coupling part” can be coupled together via a second coupling member 18. The first coupling members 17 forming a pair are fixed to the main cord 14 by fixing the hemispheroids 20 to the hemispheroids 15a at both ends of the main cord 14.
Hereafter, this embodiment will be described in more detail.
As shown in
Both ends of the main cord 14 are coupled together via the coupling portion 16 to form the endless ball chain 9. As shown in
In the first coupling member 17, the hemispheroid 20 having a shape of half the ball 15 is outsert-molded at an end of the coupling cord 19 made of the same material as that of the main cord 14, and the first fitting part 21 is formed at the other end. The interval between the first fitting part 21 and the hemispheroid 20 is the same as the interval between the balls 15.
The first fitting part 21 is formed by forming a fitting recess 72 on a ball having the same shape as the ball 15. The second coupling member 18 is configured such that a fitting protrusion 73 that can be fitted into the fitting recess 72 are provided at both ends of a shaft 74.
The second coupling member 18 is molded integrally from a synthetic resin. As shown in
As shown in
The fitting hole 75 has an opening portion at an open groove 76 having a width smaller than the diameter of the fitting hole 75 toward the side opposite to the coupling cord 19. Formed on the open groove 76 is an insertion hole 77 into which the shaft 74 of the second coupling member 18 can be inserted.
As shown in
In this state, the round axial fitting protrusion 73 is held in the fitting hole 75. The force for this engagement is set to a magnitude such that the fitting protrusion 73 is not uncoupled from the fitting hole 75 by a normal pull force applied to the ball chain 9 in a usual slat up/down operation and slat angle adjustment operation. Only when a great pull force that exceeds the normal pull force is applied to the ball chain 9, the open groove 76 is enlarged at the fitting protrusion 73 due to the resiliency of the synthetic resin of the first coupling member 17. Thus, the fitting protrusion 73 is uncoupled from the fitting hole 75.
Further, the fitting protrusion 73 and the first fitting part 21 are formed so that the external shape in a state where the fitting protrusion 73 is fitted into the first fitting part 21 is approximately the same as that of the ball 15.
The hemispheroids 20 of the first coupling members 17 are welded and fixed to the hemispheroids 15a which are outsert-molded on both ends of the main cord 14, forming balls having substantially the same shape as that of the ball 15. By coupling the first coupling members 17 via the second coupling member 18, the endless ball chain 9 is formed.
The ball chain according to this embodiment can show the following effects.
(1) Balls having the same shape are formed at regular intervals along the total length of the main cord 14 of the ball chain 9 and the coupling cords 19 and the shaft 24 of the coupling portion 16. Therefore, it is possible to rotate the ball chain 9 around the pulley 8 unlimitedly so as to perform slat up/down operation.
(2) By releasing the fit between the fitting protrusion 73 and the fitting hole 75 to unloop the ball chain 9 during nonuse of the blinding, the dweller can be prevented from tripping over the ball chain 9 and thus causing an accident.
(3) By unlooping the ball chain 9 to replace it, the ball chain 9 can be detached without having to cut it.
(4) By engaging the unlooped ball chain 9 with the pulley, the ball chain 9 can be mounted without having to detach the pulley cover or pulley.
(5) When a great pull force exceeding a normal pull force is applied to the ball chain 9, the fit between the fitting protrusion 73 and the fitting hole 75 of the coupling portion 16 is released. Accordingly, it is possible to provide a fail-safe function of, when the endless edge of the ball chain 9 is caught on a dweller or another mobile object moving in the room, cutting the ball chain 9 to ensure the safety of the dweller and prevent damage to such as the pulley with which the ball chain is engaged.
(6) By fitting the fitting protrusion 73 into the fitting hole 75 again after the fit between the fitting protrusion 73 and the fitting hole 75 of the coupling portion 16 is released, the endless ball chain 9 can be reconstructed easily.
(7) A configuration is adopted where the fitting protrusion 73 is inserted and fitted into the fitting recess 72 of the first coupling member 17 in a direction perpendicular to the extending direction of the coupling cord 19. As a result, it is possible to fit the fitting protrusion 73 into the first coupling member 17 by a slight operation force, as well as to obtain a sufficient force to hold the fitting protrusion 73 in the first coupling member 17.
(8) When fitting the fitting protrusion 73 into the fitting hole 75, no tool or the like is required. This makes it possible to easily perform an operation of assembling the ball chain 9 and an operation of fitting the fitting protrusion 73 into the fitting hole 75 again.
The above embodiment may be carried out in the following mode.
Hereafter, a fourth embodiment of the first aspect of the present invention will be described with reference to
The coupling portion 16 of the ball chain 9 according to this embodiment is similar to that of the third embodiment in terms of the fitting structure between the first coupling member 17 and the second coupling member 18. Note that the coupling portion 16 of this embodiment is composed of two pieces: the first coupling member 17 having the fitting recess 72 and the second coupling member 18 having the fitting protrusion 73 which is to be fitted into the fitting recess 72.
The first fitting part 21 and the fitting protrusion 73 may directly be outsert-molded at both ends of the main cord 14. Other effects and modifications are basically the same as those of the third embodiment.
Hereafter, a fifth embodiment of the first aspect of the present invention will be described with reference to
This embodiment is the same as the first embodiment in terms of the fitting structure of the coupling portion 16. On the other hand, this embodiment differs from the first embodiment in that in the first embodiment, the “operation cord” is the ball chain 9; in this embodiment, it is not a ball chain but an operation cord 98 whose sectional area does not substantially change along the length direction (may change slightly, for example, the sectional area may slightly decrease near the coupling portion 16 as in
As shown in
As shown in
In the second coupling member 28, the second fitting part 34 formed of the same material as that of the first fitting part 29 is molded at one end of the coupling cord 23 similar to the coupling cord 19. The base end of the second fitting part 34 is formed into a hemispheroid, and the fitting hole 35 is formed at the front end thereof. As shown in
The above embodiment may be carried out in the following mode.
Hereafter, a sixth embodiment of the first aspect of the present invention will be described with reference to
This embodiment is similar to the fifth embodiment but differs therefrom in the configuration of the coupling portion 16. In this embodiment, an “operation cord” of the claims is the operation cord 98; a “first coupling part” and a “second coupling part” is each composed of the first coupling member 41 including the coupling cord 19; and the “first coupling part” and the “second coupling part” can be coupled together via the second coupling member 42. The first coupling members 41 forming a pair are fixed to the main cord 14 by inserting the coupling cords 19 into the axes of both ends of the main cord 14 and sewing them. The fitting structure of the coupling portion 16 of this embodiment is the same as that of the third embodiment. A method for fixing the first coupling members 41 to the main cord 14 is the same as that of the fifth embodiment.
The operation cord according to this embodiment can exhibit similar effects to those of the fifth embodiment; the coupling portion 16 according to this embodiment can show effects similar to those of the second embodiment.
Hereafter, a seventh embodiment of the first aspect of the present invention will be described with reference to
This embodiment is the same as the sixth embodiment in the fitting structure of the coupling portion 16 but differs therefrom in the configuration of the operation cord 98 and the method for fixing the first coupling member 41 to the main cord 14. In this embodiment, a “first coupling part” and a “second coupling part” of the claims is composed of a pair of first coupling members 41 including a locking portion 99 configured to engage with a flange 81 of the main cord 14, and the “first coupling part” and the “second coupling part” can be coupled together via the second coupling member 42. The first coupling members 41 forming a pair can be fixed by outsert molding them at both ends of the main cord 14 at which the flanges 81 are formed.
As shown in
As shown in
The flanges 81 for fitting with the first coupling member 41 are disposed at both tapered ends of the main cord 14 formed of a thermoplastic resin. In this embodiment, as shown in
Various methods can be employed as a method for attaching the first coupling member 41 to both ends of the main cord 14. For example, first, heat is applied to both ends of the main cord 14 with both ends compressed, and the ring-shaped flanges 81 are formed at the front ends of the main cord 14 using a prepared mold. Subsequently, the first coupling members 41 each including a locking portion 99 are outsert-molded so as to cover the flanges 81. By performing such outsert molding, both ends of the main cord 14 are fixed to the first coupling members 41 with high contact strength. Note that the method for combing the first coupling members 41 with the main cord 14 is not limited to the above-mentioned method. For example, the first coupling members 41 including the locking portion 99 may be previously formed, followed by fitting of the flanges 81 formed at both ends of the main cord 14 into the first coupling members 41.
As shown in
The fit structure of the coupling portion 16 of this embodiment is the same as that of the second embodiment. The coupling portion 16 shows similar effects to those of the second embodiment.
During use of the blind, the first coupling member 41 and the second coupling member 42 are coupled together. Thus, the operation cord 98 is used in a looped state. During nonuse of the blind, as shown in
Hereafter, an eighth embodiment of the first aspect of the present invention will be described with reference to
This embodiment is similar to the sixth embodiment but differs therefrom in the configuration of the coupling portion 16. In this embodiment, the “operation cord” of the claims is the operation cord 98; a “first coupling part” is the first coupling member 27 including the locking portion configured to engage with the flange 81 of the main cord 14; and a “second coupling part” is the second coupling member 28 including the locking portion configured to engage with the flange 81 of the main cord 14. The fitting structure of the coupling portion 16 is the same as that of the first embodiment. A method for fixing the first coupling member 27 and the second coupling member 28 to the main cord 14 is the same as that of the seventh embodiment.
In this embodiment, the operation cord can show similar effects to those of the seventh embodiment; the coupling portion 16 can show similar effects to those of the first embodiment.
Hereafter, a ninth embodiment of the first aspect of the present invention will be described with reference to
In this embodiment, an “operation cord” of the claims is a ball chain 9; a “main cord” is the main cord 14 having a ball 15b at both ends; a “first coupling part” and a “second coupling part” are each composed of a first coupling member 14 including a locking hole 82 which can engage with the ball 15b at the end of the main cord 14; and the “first coupling part” and the “second coupling part” can be coupled together via the second coupling member 42. The first coupling members 41 forming a pair are fixed to the main cord 14 by engaging the balls 15b at the ends of the main cord 14 with the locking holes 82.
Hereafter, this embodiment will be described in more detail.
In the ball chain 9 shown in
By coupling both ends of the main cord 14 together via the coupling portion 16, the endless ball chain 9 is formed. As shown in
The coupling portion 16 couples the main cord 14 to form the endless ball chain 9. In a state where the ball chain 9 engages with the pulley, the coupling portion 16 serves as a stopper for setting the upper limit position of a pull-up operation of a roller screen or the like by abutting on the pulley and the pulley case. The first coupling members 41 are formed with external dimensions such that they cannot pass between the pulley and the pulley case.
The specific configuration of the first coupling member 41 will be described with reference to
The first coupling member 41 is formed of a synthetic resin and in the form of approximately a rectangular parallelepiped. Disposed on the top surface thereof is the locking hole 82 having an oval opening into which the ball 15b can be inserted. As shown in
By inserting the balls 15b formed at the ends of the main cord 14 into the locking holes 82 and inserting the main cord 14a communicating with the balls 15b into the insertion holes 83 via the guide grooves 84, the balls 15b are held in the locking holes 82 in such a manner that the balls 15b cannot be pulled out in an arrow direction shown in
The fitting structure of the coupling portion 16 is the same as that in the second embodiment.
The ball chain 9 thus configured shows effects similar to those in the second embodiment.
During use of the blind, as shown in
An effect specific to this embodiment is as follows: since the first coupling member 41 is formed with external dimensions such that the first coupling member 41 cannot pass between the pulley and the pulley case; accordingly, even in a state where the first coupling member 41 and the second coupling member 42 are uncoupled, the first coupling members 41 are disposed at both ends of the ball chain 9; and as a result, the ball chain 9 can be prevented from coming out of the pulley. Note that detaching the ball chain 9 from the pulley only requires taking the ball 15b out of the locking hole 82.
The above embodiment may be carried out in the following mode.
While the present invention has been described based on the various embodiments, the scope of the invention is not limited to these embodiments. Description made in an embodiment is applied to another embodiment without departing from the spirit of the present invention.
Hereafter, a first embodiment of a second aspect of the present invention will be described with reference to the drawings. In a pleated screen shown in
The top screen 2 is a semi-transparent texture, such as lace fabric, that can be folded in a zigzag manner; the bottom screen 4 is a texture having shading properties that can be folded in a zigzag manner.
A first hoisting cord 6 and a second hoisting cord 7 are inserted into portions adjacent to both ends in a width direction of the top screen 2, and the bottom end of the first hoisting cord 6 is attached to the intermediate rail 3. The second hoisting cord 7 penetrates through the intermediate rail 3 and is inserted into the bottom screen 4, and the bottom end thereof is attached to the bottom rail 5.
The respective top ends of the first hoisting cord 6 and the second hoisting cord 7 are supported by a screen elevator disposed in the head box 1. By operating an endless ball chain 8 suspended from a pulley 45 which is rotatably supported by an end of the head box 1, the intermediate rail 3 and the bottom rail 5 can be pulled up or down independently.
Specifically, by pulling down one side of the ball chain 8, the intermediate rail 3 is pulled up. By releasing the ball chain 8 with the intermediate rail 3 pulled up to the desired height, the stopper apparatus disposed in the head box 1 is activated to hold the intermediate rail 3 at the desired height. By pulling down one side of the ball chain 8 slightly in this state, the stopper apparatus is deactivated. Thus, the intermediate rail 3 can be lowered to the desired height by self-weight.
In contrast, by pulling down the other side of the ball chain 8, the bottom rail 5 is pulled up. By releasing the ball chain 8 from the hand with the bottom rail 5 pulled up to the desired height, the stopper apparatus disposed in the head box 1 is activated to hold the bottom rail 5 at the desired height. By pulling down one side of the ball chain 8 slightly in this state, the stopper apparatus is deactivated. Thus, the bottom rail 5 can be lowered to the desired height by self-weight.
Next, the specific configuration of the ball chain 8 will be described with reference to
By coupling both ends of the cord 30 together via the coupling portion 32, the endless ball chain 8 is formed. As shown in
In the first coupling member 33, a hemispheroid 36 having a shape of half the ball 31 is outsert-molded at an end of a coupling cord 35 made of the same material as that of the cord 30, and a first fitting part 37 is formed at the other end. A ball 38 having the same shape as the ball 31 is fixed between the hemispheroid 36 and the first fitting part 37. The interval between the first fitting part 37 and the ball 38 and the interval between the ball 38 and hemispheroid 36 are the same as the interval between the balls 31.
The hemispheroid 36 and the first fitting part 37 are formed of the same material as that of the ball 31 at both ends of the coupling cord 35. The base end of the first fitting part 37 is formed into a hemispheroid similar to the end of the ball 31. A round shank-shaped fitting protrusion is outsert-molded at the front end of the first fitting part 37.
As shown in
As shown in
The second coupling member 34 is molded into a tubular shape from the same synthetic resin as that of the first fitting part 37 and the balls 31,38. As shown in
A circular hole 44 having a diameter which allows the front end of the fitting protrusion 39 to rotate is formed inside the second coupling member 34. Locking portions 45a, 45b for preventing the swelled portion 40 from getting out of a circular hole 44 are formed at opening edges in a short-axis direction of the bale shape of the opening portion 43a. Locking portions 45c, 45d for preventing the swelled portion 40 from getting out of the circular hole 44 are formed at opening edges in a short-axis direction of the bale shape of the opening portion 43b.
Ridges 46 (positioning means) configured to engage with the troughs 41 are formed on the inner peripheral surface of the circular hole 44 inside the locking portions 45a, 45c. To coupling the first coupling member 33 and the second coupling member 34, the fitting protrusion 39 of the first fitting part 37 is inserted into one opening portion 43a of the second coupling member 34, and the first fitting part 37 is rotated clockwise by 90 degrees with respect to the second coupling member 34. Thus, the trough 41 of the fitting protrusion 39 engages with a ridge 46 in the circular hole 44, and the rotation-restriction portion 42 moves from a corner of the base shape of the opening portion 43a to an adjacent corner, achieving positioning as shown in
Similarly, positioning is performed by inserting the fitting protrusion 39 of the first coupling member 33 into the other opening portion 43b of the second coupling member 34 and rotating it by 90 degrees clockwise. Thus, as shown in
In this state, the swelled portions 40 of the fitting protrusions 39 of the first coupling member are engaged with the locking portions 45a to 45d of the second coupling member 34, and are held within the circular hole 44 of the second coupling member 34. The force for holding this engagement is set to a magnitude such that the fitting protrusion 39 is prevented from being uncoupled from the second coupling member 34 by a normal pull force applied when one side of the ball chain 8 is pulled down during a normal screen up/down operation. Only when the dweller or the like is caught on the ball chain 8 and a large pull force exceeding a normal pull force works on the ball chain 8 suspended from the pulley 45, the swelled portion 40 of the fitting protrusion 39 enlarges the opening portions 43a, 43b of the second coupling member 34 due to the resiliency of the second coupling member 34 formed of a synthetic resin. Thus, the fitting protrusion 39 is uncoupled from the second coupling member 34.
The hemispheroids 36 of the first coupling members 33 are welded and fixed to the hemispheroids 31a which are outsert-molded on both ends of the cord 30, forming balls of the same shape as that of the ball 31. By coupling the first coupling members 33 together via the second coupling member 34, the endless ball chain 8 is formed.
In the ball chain 8 thus configured, balls having the same shape are formed at regular intervals along the total length of the cord 30 of the ball chain 8 and the coupling cord 35 of the coupling portion 32. Therefore, the ball chain 8 can be rotated around the pulley unlimitedly.
As shown in
By inserting the fitting protrusions 39 of the first coupling members 33 into the opening portions 43a, 43b at both ends of the second coupling member 34, rotating first fitting parts 37 of the first coupling members 33 with respect to the second coupling member 34 by 90 degrees in reverse directions to ensure a fit, the positions of the fitting marks 47 are aligned in a circumferential direction of the second coupling member 34 and opposed to each other.
The pleated screen thus configured can show the following effects.
(1) When the dweller or the like is caught by the ball chain 8, the first coupling member 33 and the second coupling member 34 of the coupling portion 32 are uncoupled. As seen, the ball chain 8 can have a fail-safe function.
(2) By fitting the first coupling member 33 into the second coupling member 34 again after they are uncoupled, the endless ball chain 8 can be reconstructed easily.
(3) To fit the first coupling members 33 into both sides of the second coupling member 34, the first coupling members 33 are rotated to positions where the fitting marks 47 of the first coupling members 33 are aligned in the circumferential direction of the second coupling member 34 and opposed to each other. Thus, it is possible to reliably fit the first coupling members 33 into the second coupling member 34 to couple the first coupling members 33 together via the second coupling member 34. Further, by checking the positions of the fitting marks 47, it can be checked whether the first coupling members 33 and the second coupling member 34 are reliably fitted with each other.
A coupling portion 51 of a ball chain is composed of a first coupling member 52 and a second coupling member 53. In the first coupling member 52, a hemispheroid 55 having a shape of half the ball 38 is outsert-molded at an end of a coupling cord 54, and a first fitting part 56 is formed at the other end. The interval between the hemispheroid 55 and the first fitting part 56 is the same as the interval between the balls 31.
The base end of the first fitting part 56 is formed into a hemispheroid similar to that of the end of the ball 31. Formed at the front end thereof is a fitting protrusion 57 having a bale-shaped cross-section obtained by cutting off both sides of a round shank in parallel.
Formed at the front end of the fitting protrusion 57 is a swelled portion 58 having a diameter swelled in the long axis direction of the bale shape. Troughs 59 are formed on the outer peripheral surfaces of both sides in the long axis direction of the swelled portion 58 in the axis direction of the first fitting part 56. Formed at the corner of the swelled portion 58 is a chamfered edge 60.
In the second coupling member 53, a hemispheroid 62 having a shape of half the ball 31 is formed at an end of a coupling cord 61, and a second fitting part 63 is formed at the other end. The hemispheroid 62 and the second fitting part 63 are molded from the same synthetic resin as that of the ball 31, and the interval between the hemispheroid 62 and the second fitting part 63 is the same as the interval between the balls 31.
The base end of the second fitting part 63 is formed into a hemispheroid shape similar to the end of the ball 31, and a fitting hole 64 is formed at the center of the front end surface of the second fitting part 63. The fitting hole 64 has a bale-shaped opening portion into which the swelled portion 58 of the fitting protrusion 57 can be inserted.
The deep section of the fitting hole 64 is formed into a circle having a diameter that allows the fitting protrusion 57 to rotate in the fitting hole 64. Accordingly, locking portions 65 configured to engage with the swelled portion 58 are formed at the opening portion of the fitting hole 64. An opening edge of each locking portion 65 is gouged into an arc so that the base portion of the fitting protrusion 57 can rotate.
A ridge (not shown) that can engage with the trough 59 when the fitting protrusion 57 is inserted into the fitting hole 64 and rotated by 90 degrees is formed on one side of the inner peripheral surface of the deep section of the fitting hole 64.
Fitting marks 66, 67 are formed on the first fitting part 56 and the second fitting portion 63. The fitting marks 66, 67 are recesses formed on the outer peripheral surfaces of the first fitting part 56 and the second fitting part 63 near the contact surface between the first fitting part 56 and the second fitting part 63.
By inserting the fitting protrusion 57 of the first fitting part 56 into the fitting hole 64 of the second fitting part 63 and rotating the first fitting part 56 with respect to the second fitting part 63 by 90 degrees to ensure a fit, the positions of the fitting marks 66, 67 are aligned in the circumferential direction of the first fitting part 56 and the second fitting part 63 and opposed to each other.
To couple the first fitting part 56 and the second fitting part 63 configured as described above, the swelled portion 58 of the fitting protrusion 57 is inserted into the fitting hole 64, and the first fitting part 56 is rotated by 90 degrees in either direction in this status. As a result, the trough 59 of the swelled portion 58 is engaged with the ridge 36 in the fitting hole 64, achieving positioning. Thus, the swelled portion 58 is engaged with the locking portion 65 and held within the fitting hole 64.
The force for holding this engagement is set to a magnitude such that the fit between the fitting protrusion 57 and fitting hole 64 is not released by a normal pull force applied to the ball chain 8 in a usual up/down operation and slat angle adjustment operation. Only when a great pull force that exceeds the normal pull force is applied to the ball chain 8, the opening portion of the fitting hole 64 is enlarged by the resiliency of the synthetic resin and thus the swelled portion 58 is pulled out of the fitting hole 64. As a result, the fit between the fitting protrusion 57 and the fitting hole 64 is released.
The hemispheroids 55, 62 of the first coupling member 52 and the second coupling member 53 are welded and fixed to the hemispheroids 31a which are outsert-molded on both ends of the cord 30, forming balls of the same shape as that of the ball 31. By fitting the fitting protrusion 57 into the fitting hole 64, the endless ball chain 8 is formed.
The ball chain thus configured can show the following effects.
(1) By fitting the fitting protrusion 57 into the fitting hole 64 again after the fit between the fitting part 56 and the fitting part 63 of the coupling portion 51 is released, the endless ball chain 8 can be reconstructed easily.
(2) A configuration is adopted where the fitting protrusion 57 is fitted into the fitting hole 64 by inserting the swelled portion 58 of the fitting protrusion 57 into the fitting hole 64 and then rotating the swelled portion 58 by 90 degrees. As a result, it is possible to obtain a sufficient holding force to hold the fitting protrusion 57 within the fitting hole 64 while minimizing the operation force for fitting the fitting protrusion 57 into the fitting hole 64.
(3) Since the operation force for fitting the fitting protrusion 57 into the fitting hole 64 is minimized, it is possible to fit the fitting protrusion 57 into the fitting hole 64 again without using a tool. Therefore, if the coupling portion 51 is uncoupled, the dweller can easily restore the fit.
(4) When the first fitting part 56 is fitted into the second fitting part 63 by rotating the first fitting part 56 by 90 degrees, the positions of the fitting marks 66, 67 are aligned in the circumferential direction of the first fitting part 56 and the second fitting part 63 and opposed to each other. Thus, it can be checked whether the first fitting part 56 and the second fitting part 63 are securely fitted with each other.
The above embodiment may be carried out in the following mode.
Hereafter, a first embodiment of a third aspect of the present invention will be described with reference to the drawings. The basic configurations of a pleated screen and ball chain of this embodiment are as described in the first embodiment of the second aspect. Hereafter, the differences between this embodiment and the first embodiment of the second aspect will be mainly described.
As shown in
Due to the different between the long diameters, a pitch p1 between the coupling ball 44 and an adjacent ball 38 is set to 12.3 mm; and a pitch p2 between other balls 38,31 and between the balls 31 is 12.0 mm.
As shown in
In the ball chain 8 thus configured, the balls 31, 38, 44 having approximately the same shape are formed along the total length of the cord 30 of the ball chain 8 and the coupling cord 35 of the coupling portion 32. As a result, the ball chain 8 can be rotated around the pulley 45 unlimitedly.
Next, effects of the ball chain 8 thus configured will be described. By operating the ball chain 8 to rotate the pulley 45 in one or the other direction, an elevator in the head box 1 is activated to raise or lower the top screen 2 or bottom screen 4.
As shown in
When the coupling ball 44 is engaged with the engaging protrusion 46 of the pulley 45, the following ball 38 does not abut on the engaging protrusion 46. Accordingly, the abutment of the following ball 38 on the engaging protrusion 46 does not apply a pull force to the coupling ball 44. This prevents a force for pulling the coupling ball 44 to both sides from working on the coupling ball 44. Accordingly, the coupling between the first coupling member 33 and the second coupling member 34 is not released. The same goes for a case where the ball chain 8 is pulled toward an arrow B.
When the ball chain 8 is caught on the dweller or the like, an excessive pull force work on the ball chain 8 suspended from the pulley 45 in the directions of the arrows A, B. The first coupling member 33 and the second coupling member 34 are uncoupled regardless of whether the coupling ball 44 is engaged with the pulley 45. Accordingly, movement of the dweller or the like is not obstructed.
The pleated screen operation apparatus thus configured can show the following effects.
(1) When the dweller or the like is caught on the ball chain 8, the first coupling member 33 and the second coupling member 34 of the coupling portion 32 are uncoupled. Accordingly, the ball chain 8 can have a fail-safe function.
(2) By fitting the first coupling member 33 into the second coupling member 34 again after they are uncoupled, the endless ball chain 8 can be reconstructed easily.
(3) When the coupling ball 44 is engaged with the pulley 45 during a normal operation, useless uncoupling between the first coupling member 33 and the second coupling member 34 can be prevented.
The above embodiment may be carried out in the following mode.
(Numerals in First Aspect)
9 . . . ball chain; 12 . . . pulley; 14,14a . . . main cord; 15,15b,44 . . . ball; 15a,20,24 . . . hemispheroid; 16 . . . coupling portion; 17,27,41 . . . first coupling member; 18,28,42 . . . second coupling member; 19 . . . coupling cord; 21,29 . . . first fitting part; 30,45 . . . fitting protrusion; 23 . . . coupling cord; 34 . . . second fitting part; 35,75 . . . fitting hole; 72 . . . fitting recess; 74 . . . axis; 76 . . . opening groove; 77 . . . insertion hole; 81 . . . locking hole; 82 . . . locking hole; 83 . . . insertion hole; 84 . . . guide groove; 98 . . . operation cord; 99 . . . docking portion
(Numerals in Second and Third Aspects)
1 . . . head box; 2,4 . . . shielding material (top screen; bottom screen); 8 . . . cord (ball chain); 31,38 . . . ball; 32 . . . coupling portion; 33,52 . . . first coupling member; 34,53 . . . second coupling member; 39 . . . fitting protrusion; 43a,43b . . . fitting hole (opening portion); 44 . . . coupling ball; 45 . . . pulley; 47,66,67 . . . indication means (fitting mark); p1,p2 . . . pitch
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-105881 | Apr 2010 | JP | national |
| 2010-105883 | Apr 2010 | JP | national |
| 2010-105928 | Apr 2010 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2011/060227 | 4/27/2011 | WO | 00 | 10/26/2012 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2011/136255 | 11/3/2011 | WO | A |
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|---|---|---|---|
| 5411445 | Oda | May 1995 | A |
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| 20030154742 | Ooide | Aug 2003 | A1 |
| 20080219604 | Chen et al. | Sep 2008 | A1 |
| 20110194895 | Lai | Aug 2011 | A1 |
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|---|---|---|
| 0565379 | Oct 1993 | EP |
| 1026422 | Aug 2000 | EP |
| 2188261 | Sep 1987 | GB |
| 39-023680 | Aug 1964 | JP |
| 62-045025 | Nov 1987 | JP |
| 05-295642 | Nov 1993 | JP |
| 06-146753 | May 1994 | JP |
| 06-217857 | Aug 1994 | JP |
| 07-204018 | Aug 1995 | JP |
| 09-189180 | Jul 1997 | JP |
| 09-268486 | Oct 1997 | JP |
| 10-137016 | May 1998 | JP |
| 2001-275723 | Oct 2001 | JP |
| 2003-184456 | Jul 2003 | JP |
| 2005-299379 | Oct 2005 | JP |
| 2006-255152 | Sep 2006 | JP |
| 2008-002193 | Jan 2008 | JP |
| 2003184456 | Jul 2013 | JP |
| WO 2010150799 | Nov 2011 | WO |
| Entry |
|---|
| Machine translation of JP 2003184456 A. |
| JP 20082193 Machine Translation. |
| International Search Report mailed Aug. 16, 2012, as issued in International Patent Application No. PCT/JP2010/060227, filed Apr. 27, 2011. |
| Corresponding JP patent application No. 2010-105928 Office Action issued Jan. 28, 2014. |
| Extended European Search Report dated Jul. 9, 2014 in corresponding EP application No. 11775036.4. |
| Number | Date | Country | |
|---|---|---|---|
| 20130037226 A1 | Feb 2013 | US |
